Painless Performance Products 90542 Installation Instructions Manual Download

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Color

Ga.

No.

Connect to

Wire Starting Point

Section of Starting

Point

ACCESSORY SECTION

SWITCHES

Gry/Wht

901

Cooling Fan Switch

Fan Relay

Headlight Section A

Blk/Wht

902

AC/Heat Switch

A/C Compressor

Engine Section A

ACCESSORY SECTION B+

Blk/Wht

904

AC/Heat Switch B+

Fuse Panel*

Fuse Panel

Pnk

905

Wiper Switch B+

Fuse Panel*

Fuse Panel

Gry/Wht

906

Cooling Fan Switch B+

Fuse Panel*

Fuse Panel

DIMMER SWITCH SECTION

Lt.Grn

907

Dimmer Switch

Headlight Switch

Headlight Section B

Red

908

Dimmer Switch

High Beam

Headlight Section A

Pur

909

Dimmer Switch

Low Beam

Headlight Section A

ENGINE SECTION

Blu

914

Alternator Exciter

Fuse Panel*

Fuse Panel

Blk

915

Alternator B+

Fuse Panel*

Fuse Panel

Blk/Wht

902

A/C Compressor

A/C Central Switch

Accy. Section Switches

ENGINE SECTION

(SINGLE WIRE)

Red

916

Battery Positive or Starter Solenoid

(Large Terminal)

Fuse Panel*

Fuse Panel

ENGINE SECTION A

Pnk

917

Brake Switch B+

Fuse Panel*

Fuse Panel

Wht

918

Brake Switch

Turn Signal Switch

Turn Signal Section

Ylw

919

Start Solenoid ("S" Terminal)

Ignition Switch Start

Ignition Switch Section

Pur

921

Temperature Sending Unit

Temperature Gauge

Instrument Panel Section

Gry

922

Oil Pressure Sending Unit

Oil Pressure Gauge

Instrument Panel Section

Gry/Blk

923

Tachometer Source

Tachometer

Instrument Panel Section

Red

954

Electric Choke

Fuse Panel*

Fuse Panel

HEADLIGHT SECTION A

Grn/Red

924

Horn B+

Horn Relay*

Fuse Panel

Tan

925

Right Front Turn Signal(s)

Turn Signal Switch

Turn Signal Section

Lt.Grn

926

Left Front Turn Signal(s)

Turn Signal Switch

Turn Signal Section

Grn/Red

927

Park Lights

Headlight Switch

Headlight Switch Section

Grn/Blk

927

Marker Lights

Headlight Switch

Headlight Switch Section

Red

908

High Beam

Dimmer Switch

Dimmer Switch Section

Pur

909

Low Beam

Dimmer Switch

Dimmer Switch Section

Gry/Wht

901

Fan Relay

Fan Switch

Accy. Section Switches

HEADLIGHT SECTION B

Blk/Wht

1,5

928

Headlight Switch B+

Fuse Panel*

Fuse Panel

Lt.Grn

907

Headlight Switch

Dimmer Switch

Dimmer Switch Section

Blk

929

Headlight Switch

Tail Lights

Tail Section

Blk/Ylw

927

Headlight Switch

Park Lights

Headlight Section A

Pnk

959

Headlight Switch B+

Fuse Panel*

Fuse Panel

IGNITION SECTION

Blu

933

Ign. Switch Ignition

Fuse Panel*

Fuse Panel

Red

934

Ign. Switch B+

Fuse Panel*

Fuse Panel

Blk

932

Accy B+

Fuse Panel*

Fuse Panel

Brn

931

Coil B+

Fuse Panel*

Fuse Panel

Ylw

919

Start Solenoid ("S" Terminal)

Start Solenoid

Engine Section A

Org

930

Gear Select Indicator

Panel Light Switch

Panel Light section

Pur

956

Reverse Lights

Tail Section

Wht

958

Back Up Switch (B+)

Fuse Panel*

Fuse Panel

Table 9-1 Wire Connection Index, 1 of 2

Summary of Contents for 90542

Page 1: ...Wire Harness Installation Instructions For Installing 10127 Customizable Mopar Chassis Harness 21 Circuit Manual 90542...

Page 2: ...s please call or email us our contact information can be found at the top of this page or online at www painlessperformance com We sincerely appreciate your business Painless Performance Products LLC...

Page 3: ...tor Conversion 13 8 3 Connecting to Ammeter and the Maxi Fuse 14 8 4 Interior Lighting 14 8 5 Headlight Section A 15 8 6 Headlight Section B 16 8 7 Instrument Panel Wiring 16 8 8 Brake Light Switch 16...

Page 4: ...he different circuits during installation and later on if additions to the overall system are necessary For fuse specifications and wire color designations see Section 9 0 All wire is 600 volt 125 c T...

Page 5: ...g to the number Always pay special and careful attention to any Notes especially those in the Tables and any text marked Caution 3 0 CONTENTS OF THE PAINLESS WIRE HARNESS KIT Refer to Figure 3 1 to ta...

Page 6: ...Section 7 0 To help you begin thinking through the installation of your wire harness read the following sections 5 1 Familiarize yourself with the harness by locating each of the harness sections in...

Page 7: ...the Firewall grommet in the plate or the new hole you drilled Route engine and headlight group wires through the grommet and position the harness groups in the areas decided upon in Sections 5 3 and 5...

Page 8: ...Remember to allow enough slack in the harness and wires at places where movement could possibly occur such as automobile body to frame frame to engine etc Double check your calculations 6 4 4 Strip i...

Page 9: ...RUBBER BOOT WILL CONNECT TO THE ALTERNATOR OUTPUT LUG ROUTE THE OTHER END TO THE STARTER CUT THE WIRE AND CRIMP ON A RING TERMINAL INSTALL ON SAME TERMINAL OF MAXI FUSE AS 916 RED SEE FIGURE 7 1B 7 1...

Page 10: ...mount it away from other wiring or hoses The ballast resistor gets very hot during operation Connect ENGINE SECTION A wire 931 BRN to one end of the Ballast Resistor Connect the other end of the balla...

Page 11: ...Figure 7 2A Mopar Ignition Start Run System Figure 7 2B Mopar Electronic Ignition with Dual Ballast Resistor 11...

Page 12: ...r does it support seat belt buzzers or key alarms If your using an aftermarket column which requires GM turn signal connectors you ll need Painless part 30806 7 4 Steering Column Wiring Ignition Switc...

Page 13: ...his purpose labeled G or you may have to ground the regulator case 8 1 3 Connect ENGINE SECTION wire 915 BLK to Voltage Regulator terminal B 8 1 4 Insulate and stow ENGINE SECTION wire 914 BLU Figure...

Page 14: ...attery B terminal CAUTION BOTH AMMETER TERMINALS MUST ABSOLUTELY BE ISOLATED FROM GROUND IF EITHER AMMETER TERMINAL COMES IN CONTACT WITH GROUND A HARNESS FIRE IS INEVITABLE USE EXTREME CARE AND DILIG...

Page 15: ...nectors For models with separate high beam head lamps extra head lamp connectors have been supplied To make connections for separate high beam lamps run a jumper wire from the connection of wire 908 R...

Page 16: ...Note The wire going to the fan in Figure 8 4B will be coming from the fan relay output terminal Wire 901 GRY WHT from the ACCESSORY SECTION SWITCHES is an activation wire for the fan relay NOTE If you...

Page 17: ...ELOW Which diagram you will use depends on whether or not you have one bulb on each side of the vehicle that is for the brake tail and Turn Signal Lights this is referred to as integrated lights or yo...

Page 18: ...nto anything other than a grounded metal part then you will need to provide a separate ground wire 8 10 3 This kit has a bag containing 30 Mopar lamp socket terminals These terminals fit all lamp sock...

Page 19: ...from the fuse panel and certain other wires such as those originating from the horn relay the dimmer switch and the instrument panel section These pre connected wires are identified by an asterisk in...

Page 20: ...el Section Gry Blk1 18 923 Tachometer Source Tachometer Instrument Panel Section Red 18 954 Electric Choke Fuse Panel Fuse Panel HEADLIGHT SECTION A Grn Red1 14 924 Horn B Horn Relay Fuse Panel Tan 18...

Page 21: ...rn Signal Section Blu 18 939 Fuel Sending Unit Fuel Gauge Instrument Panel Section Blk 14 929 Tail Lights Headlight Switch Headlight Section B Orn 18 950 Third Brake Light Turn Signal Switch Turn Sign...

Page 22: ...22...

Page 23: ...23...

Page 24: ...original purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from t...

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