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2.0  ABOUT THESE INSTRUCTIONS

 

 

These instructions provide information for the installation of the 60217 & 60218 Vortec Fuel Injection 

Harness Kit.  The contents of these instructions are divided into major Sections, as follows:

 

 

1.0 

INTRODUCTION 

2.0 

ABOUT THESE INSTRUCTIONS 

3.0 

TOOLS NEEDED 

4.0 

PRE-INSTALLATION AND HARNESS ROUTING GUIDELINES 

5.0 

GENERAL INSTALLATION INSTRUCTIONS 

6.0 

60217 or 60218 VORTEC FUEL INJECTION HARNESS KIT 

8.0 

TROUBLE-SHOOTING INSTRUCTIONS 

 

Sections are further divided into Paragraphs and Steps. Throughout, the Figure numbers refer to 

illustration and the Table numbers refer to information in table form. These are located in or near 

the sections or paragraphs to which they correspond. Always pay careful attention to any notes or 

any text labeled CAUTION

 

3.0  TOOLS NEEDED

 

 

In addition to your regular tools, you will need, at least, the following: 

 

Crimping tool 

NOTE:  USE A QUALITY TOOL TO AVOID OVER-CRIMPING. 

Wire stripper 

Continuity tester 

CAUTION:  DO NOT USE A TEST LIGHT TO TEST THE COMPUTER OR 

SENSOR WIRING OR YOU WILL DAMAGE THE COMPUTER. 

Tech II or equivalent scanner (for presetting and diagnostic purposes) 

Electric drill 

1 5/8" Hole saw (for the rubber grommet in the firewall) 

 

 

4.0  PRE-INSTALLATION AND HARNESS ROUTING GUIDELINES

 

 

The installation of your harness kit will consist of two parts: 

 

The physical routing, positioning, securing, group/ individual wires and connectors. 

 

The proper electrical connection of the individual circuits. 

 

 

We cannot tell you how to route the harness in your automobile. That depends a great deal upon the 

particular make of the automobile and what extent you want to secure and conceal the harness. We 

do offer some general guidelines and routing practices starting in Paragraph 5.3, general 

installation instructions in Section 5.0, and precise instruction concerning the electrical connections 

you will have to make beginning in Section 6.0. To help you begin thinking through the installation 

of your wire harness, read the following sections: 

 

4.1  TRANSMISSION FUNCTION 

 

If you are using a manual transmission, read Paragraph 4.1.1, then skip to the note 

at the end of the section. If you are using the 4L60E, 4L65E, 4L80E, or 4L85E, then skip 

Paragraph 4.1.1, and start at paragraph 4.1.2

 

Summary of Contents for 60217

Page 1: ...VORTEC FUEL INJECTION 4 8L 5 3L 6 0L WIRE HARNESS INSTALLATION INSTRUCTIONS Manual P N 90530 Third Edition July 2014 Copyright November 2004 PAINLESS PERFORMANCE PRODUCTS 2501 Ludelle Street Fort Wor...

Page 2: ...ke Switch Connection 7 Figure 6 3 Brake Switch Relay 8 Figure 6 4 Air Pump Relay 8 Figure 6 5 Canister Purge Solenoid 8 Figure 6 6 Canister Vent Solenoid 9 Figure 6 7 Air Pump Connections 9 Figure 6 8...

Page 3: ...f you wish to operate the fans automatically painless kit 30106 is available This kit will turn the fans on at 205 degrees and off at 195 This kit is also available in a weatherproof version part 3012...

Page 4: ...SENSOR WIRING OR YOU WILL DAMAGE THE COMPUTER Tech II or equivalent scanner for presetting and diagnostic purposes Electric drill 1 5 8 Hole saw for the rubber grommet in the firewall 4 0 PRE INSTALLA...

Page 5: ...G NOTE The 99 02 4 8L 5 3L 6 0L Vortec engines had four oxygen sensors from the factory but we have provisions for only two one on the driver side and one on the passenger side of the engine We remove...

Page 6: ...the computer NEVER FORCE ANY CONNECTOR USE EXTREME CARE The fuel pump you are using to make sure none of the pins in the computer are or become bent MUST maintain a constant pressure of 55 62 P S I po...

Page 7: ...is seated 5 2 4 Route the dash group over to the driver s side of the car 5 2 5 Route the fuse block and relays to the place they will be mounted 5 3 HARNESS ATTACHMENT Note Harness routing and shapi...

Page 8: ...nnection DO NOT OVER CRIMP 5 4 5 Crimp the terminal onto the wire 5 4 6 Connecting the wires and connectors throughout the harness is a simple process Make sure that each wire is properly routed and t...

Page 9: ...mp solenoid relay Battery voltage to the AIR pump is controlled by the AIR pump solenoid relay A vacuum operated shut off valve prevents air flow during OFF periods When the PCM provides a ground circ...

Page 10: ...light is mounted in allowing access to the front of the connector allowing you to see the light while driving See Figure 6 1 See table 4 1 for the recommended brake switch If you are using the recomm...

Page 11: ...FIGURE 6 1 DLC Connector Check Engine Light FIGURE 6 2 Brake Switch Connections FIGURE 6 3 Brake Switch Relay 9...

Page 12: ...Pump Air Pump Gray Green White Black Orange 4 Fuel Relay Fuel Pump Relay Green White VSS Output Speedometer White Tach Tachometer Pink Purple Brake Switch Brake Switch Pink Fuse Block Ignition Igniti...

Page 13: ...is used to excite turn on the voltage regulator When using the stock alternator equipped on the 4 8 5 3 or 6 0L Vortec engines this wire will connect to the L terminal in the voltage regulator plug Y...

Page 14: ...ions are secure H IAC mandatory The purpose of the Idle Air Control Motor IAC is to control engine idle speed The IAC valve mounted in the throttle body controls the amount of bypass air See Figure 6...

Page 15: ...14 Black Red Green Brown Lt Blue Purple Pink Black Red White Green White Brown White Lt Blue White Purple White Pink White Purple Brown Gray Red Black Tan Black White Pink Yellow Lt Green Black Lt Gre...

Page 16: ...FIGURE 6 10 EGR Valve FIGURE 6 11 Knock Sensor Connector FIGURE 6 12 Oxygen Sensor FIGURE 6 13 MAP Sensor FIGURE 6 14 CMP Sensor FIGURE 6 15 CKP Sensor 13...

Page 17: ...FIGURE 6 16 Injectors 1 3 5 7 FIGURE 6 17 Injectors 2 4 6 8 FIGURE 6 18 TPS Sensor FIGURE 6 19 IAC Sensor FIGURE 6 20 MAF IAT Sensor FIGURE 6 21 Driver Side Coil Connector 15...

Page 18: ...n Connect this wire to a circuit from the ignition switch start position This wire should only have power in the start position C FUEL PUMP mandatory This circuit provides power to the electric fuel p...

Page 19: ...UIT DIRECTLY TO THE STARTER SOLENOID You can substitute Painless part 30202 Hot Shot Relay if the stock starter relay is not available H TRANS optional These circuits are used by the PCM to determine...

Page 20: ...ission connector 1 With the terminal end of the connector and the arrow on top pointing towards you carefully remove the white retaining lock located in the center of the connector 2 Locate the white...

Page 21: ...e greatest number of problems with new cars is the same kinds of problems that older cars without computer controls have Begin all troubleshooting by checking the basics Certain basic faults may be un...

Page 22: ...nded and will not turn off the check engine light Once a DTC has been identified contact the Painless tech dept or a GM Service Manual for a procedure to identify why a particular code is being set Do...

Page 23: ...urate instructions possible and are always concerned about corrections or improvements that can be made If you have found any errors or omissions or if you simply have comments or suggestions concerni...

Page 24: ...original purchaser to be free from defects in material and workmanship under normal use Painless Performance will repair or replace defective products without charge during the first 12 months from t...

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