Palfinger ILP 33, Owner'S Manual

Page 1: ...OWNER S MANUAL ILP 25 2500 lbs Capacity ILP 33 3300 lbs Capacity 02 19...

Page 2: ...ts reserved Information in this document is subject to change without notice Visit www palfinger com for up to date information and notifications If you received this product with damaged or missing p...

Page 3: ...ce and Quick Check 17 7 1 Maintenance and Care 17 7 2 Lubrication 18 7 3 Checking and Changing the Oil 19 7 3 1 Recommended Hydraulic Fluids Table 20 7 4 Decal Placement and Inspection 21 7 5 Quick Ch...

Page 4: ...ty 34 11 Contact Address 35 Company Information Company Name Advisor Name Vehicle Year Make Model Liftgate Information Liftgate Serial Number Liftgate Model Number Date of Purchase Date of Installatio...

Page 5: ...nual Updates Revision Description v1 1 Changed product name from PLP to ILP v1 2 Revised Sections 13 9 13 10 Toggle switch wire colors updated v1 3 Updated Sections 8 6 8 7 v1 4 Updated pictorials thr...

Page 6: ...oided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION without the safety alert symbol is...

Page 7: ...d and are familiar with the operation instructions If you do not have a copy of the instructions please obtain them from your employer distributor or lessor as appropriate before you attempt to operat...

Page 8: ...tallation operation or maintenance at 888 774 5844 This owner s manual applies to the following models ILP 25 33 Important notes The electric supply is taken from the vehicle battery If the vehicle ba...

Page 9: ...echnical support contact Palfinger Liftgates or an authorized Palfinger service center www palfinger com 3 1 Improper Useage Some examples of improper use of the liftgate may include but are not limit...

Page 10: ...per Hitch Bumper Center Bumper Hydraulic Power Unit Liftarm Parallel Arm Platform Cart Stops Optional Single Action or Double Action Lift Cylinders Springs Hydraulic Power Unit Platform Roll Off Wheel...

Page 11: ...of maximum load is at 24 from the rear of the bed extension out to the platform Fig 2 24 Vehicle Load By increasing this distance the maximum load of the liftgate is decreasing An overview about the...

Page 12: ...Trucks Rocker Switch Toggle Switch ON OFF Switch Location for Trailers 2 Use the Down function of the toggle switch to lower the gate from the stored position Fig 5 until the platform rest on the whe...

Page 13: ...bed extension Fig 11 Use the toggle switch to lift the platform up and down Fig 12 To tilt the platform down continue holding the toggle switch down until the platform begins to tilt Toggle up to til...

Page 14: ...lt Up at Ground Level Press and hold the button until the platform starts tilting up Note The tilt up function can also be achieve with the standard toggle switch by performing the same procedure Lift...

Page 15: ...iginal position Fig 15 2 To close the cart stops push the cart stop latch inward towards the street side Fig 16 After the latch is in place close each cart stop by pushing each stop down Latch Cart St...

Page 16: ...been pushed Fig 18 2 To close the cart stop push and hold each cart stop down in close position and lock each cart stop with the retaining latch Fig 19 Cart Stops Closed Position Platform Tip Push eac...

Page 17: ...iftgates longevity it is important to maintain and perform preventive care as indicated below Recommended bases for inspection and maintenance Depending on use Daily Monthly Quarterly Cleaning x Gener...

Page 18: ...in accordance with the maintenance intervals Reminder Lubricate all points with the platform at ground level Platform Hinges Cart Stops If installed 4 zerks 1 Cylinder 2 Lift arm 1 Parallel arm 4 zer...

Page 19: ...mmended fluid from the 6 3 1 fluids table To change fluid 1 Unscrew the Oil Drain Bolt and let the fluid drain out of the reservoir into an approved cointainer When reservoir is empty fill the reservo...

Page 20: ...lash Point 128 C 262 F Density 15 C 59 F kg L 0 834 Viscosity cSt 40 C SUV 100 F cSt 100 C SUV 210 F cP 50 C 58 F 13 0 69 7 4 95 42 5 1 310 When changing or adding fluids it is highly recommended to u...

Page 21: ...k the serial number plate to find out the gates specific capacity E 1 ATG RESET Circuit Breaker Protection F 2 ATG WLH Warning liftgate can crush G 2 ATG CTN Caution Always stand clear of platform are...

Page 22: ...ILP 25 33 Owner s Manual Rev 1 4 22 Curb Side A B D E G I I F G D Driver Side J F Decal B Decal E Decal D Decal F Decal G Decal J Decal H Decal I Decal A Decal C...

Page 23: ...d operated valves at the port of the cylinder Lubricate the terminals for better protection from oxidation if needed 9 Grease all zerks on the liftgate and make sure they all take grease Sometimes it...

Page 24: ...ON OFF Switch Location for Trailers 2 Check the circuit breaker at the main batteries Every truck has a circuit breaker on top of the main batteries or if you have an auxiliary battery kit as shown i...

Page 25: ...15 Amp at solenoid Replace with same amperage fuse when necessary NOTICE DO NOT attempt to jump in line fuse s with other objects other than the specified fuse s DO NOT increase the amperage rating o...

Page 26: ...aged If the voltmeter shows 0 volts the cable is damaged c Remove the plastic cap of the release valves keep coil in place hold a screwdriver close to steel valve stem while pressing the down function...

Page 27: ...ower on large positive motor stud If no power is present either the motor or the brushes are bad If there is no power at the motor stud check the connection to the solenoid If gate is still not workin...

Page 28: ...ified fuse Do not increase the amperage rating of fuse Serious harm to the liftgate will result when standard practices are not followed Main Batteries Resettable Circuit Breaker Ground 2Ga Power Cabl...

Page 29: ...e circuit on tractor including ground 2 Trailer Test Ground battery load tester on trailer chassis point C Connect positive cable on positive pole of single pole plug receptacle on trailer B Run load...

Page 30: ...Cable 3273863 Spade Connectors with housing Yellow Green Ground Brown Power Blue Load Brown Power Blue Load Yellow Green Ground ON OFF Switch Truck Installation Power 4 Blue Raise 5 Brown Lower 6 Yell...

Page 31: ...ch Ground Lower Solenoid Black Ground Lower Solenoid Black Lower Valve S1 Lower Valve S2 Shift Solenoid Yellow Shift Valve Ground Power 15A Fuse Torque Specifications Starter Solenoid M6 1 3 ft lbs 1...

Page 32: ...on liftgate S N PT 10598 15939 Piuma Ave Cerritos CA 90703 R1 R2 S1 S2 Lift Cylinder Lift Cylinder S1 S2 Release Valve for Lowering R1 R2 Flow Restrictor for limiting lower speed Raise M Lower S1 S2 P...

Page 33: ...Pump Reservoir Tank Motor Breather S5 Shift Valve A B R1 R2 S1 S2 Lift Cylinder Lift Cylinder S1 S2 Release Valve for Lowering R1 R2 Flow Restrictor for limiting lower speed S5 Shift Valve is activate...

Page 34: ...inger Liftgates has been able to determine that the warranty claim is justified as defined by its warranty conditions Palfinger Liftgates does this by inspecting the defected parts which are sent back...

Page 35: ...8 Fax 562 924 8318 E mail parts order liftgateparts palfinger com E mail technical support technicalapplications palfinger com 572 Whitehead Road Trenton NJ 08619 Phone 609 587 4200 Fax 609 587 4201 E...