Palfinger MBB V 1000 SCL, Operating Manual

Page 1: ......

Page 2: ...2 ...

Page 3: ...27 03 2017 Article no 2041807 A22839 Operating manual for PALFINGER Tail Lifts tail lifts Supplement Vertical lifts MBB V 1000 SCL MBB V 1500 SCL MBB V 2000 SCL MBB V 2500 SCL MBB V 3000 SCL MBB V 1500 SML MBB V 2000 SML ...

Page 4: ...4 ...

Page 5: ...t overview 12 Introduction 13 Intended use 13 Target group 13 Marking symbols 14 Liability 15 Specifications 15 Dimensions of the tail lift 15 Functions 15 Maintenance 16 Safety 16 Safety requirements 16 Safety symbols 18 Explanation of the safety symbols 19 Function and operation of the machine 19 Function of the tail lift system 20 Maintenance and lubrication 21 General instructions 21 Maintenan...

Page 6: ...formation for the safe and proper assembly operation maintenance and simple rectification of faults on the PALFINGER Tail Lifts tail lift Read this entire manual and pay special attention to the chapter Important safety information before working with the tail lift Additional documentation Operating manual standard Assembly manual Assembly drawing Spare parts catalogue online Test book Attachment ...

Page 7: ...ended use Only use the tail lift for the loading and unloading of cargo In the process only the operator may stand on the platform while it is operated Comply with the performance limits specified in the technical data The intended use also requires that you have read and understood this manual and especially the chapter Important safety information Unintended use of the tail lift includes the fol...

Page 8: ...information can be found in the workshop directory Only use PALFINGER Tail Lifts original parts during assembly work Observe all applicable accident prevention regulations Description of the type and source of danger Description of the consequence if the danger is disregarded Description of the measures for averting the danger SIGNAL WORD Indicates an imminent great danger that will result in seve...

Page 9: ... evenly Secure the load on the tail lift so that it cannot topple over Roller containers without brakes may only be transported on the tail lift if they have been secured from rolling away Keep the area of movement around the vehicle clear Before carrying out maintenance Switch off the main battery switch or disconnect the earth cable Secure and or relieve the springs before replacement If hydraul...

Page 10: ... from the factory near Bremen can be found on five continents The unique service network with over 2 500 service centres in Europe alone guarantees unlimited and optimum logistics Your new PALFINGER Tail Lifts tail lift has innovative and reliable technology It was carefully manufactured by our employees This assures the best conditions for long and fault free service In order to familiarise you w...

Page 11: ...plate for the platform Small type plate for the lifting mechanism Load diagram Operating manual Operating manual vertical lift supplement Test book Starter kit consisting of Large company plate for the platform Short operating manual Large TÜV plate Small TÜV plate ...

Page 12: ...RVIEW 1 Guide frame 6 Closing cylinder 2 Guide 7 Hydraulic hoses 3 Platform 8 Deck 1 4 Loading ramp 9 Deck 2 5 Hydraulic unit with oil tank a Platform operation b Platform operation combination switch c Platform operation ...

Page 13: ...fulfilling all current EC standards and regulations Please read this operating manually carefully and attentively before commissioning your tail lift The terms left right front and rear used in this manual refer to the situation as observed in the direction of travel when standing behind the vehicle with the mounted tail lift Intended use The tail lift system is exclusively intended for the vertic...

Page 14: ...l is provided to guarantee safe and efficient interaction between the operating personnel and machine Marking symbols stickers on the tail lift The following symbols are used in order to draw attention to specific aspects or actions WARNING DANGER LIFE THREATENING DANGER If the prescribed process is not carefully observed severe injury to the operating personnel or other persons can occur Life thr...

Page 15: ...the vehicle Max width 2420 2530 mm Max depth 275 450 mm with tail lift folded in Max depth 2900 5050 mm with tail lift folded out horizontal Functions The hydraulic tail lift system is controlled with a portable control unit and has the following functions o Raising and lowering of cargo on the loading platform o Folding the loading platform in and out The tail lift system does not have an Emergen...

Page 16: ...se of the lift loading and unloading of cargo SAFETY Safety requirements LIFE THREATENING DANGER Due to the risk of inhalation of exhaust gas the vehicle on which the tail lift is installed may never be started used or test operated in a closed room The tail lift may only be operated if the vehicle is at a standstill with the parking brake engaged The tail lift must always be horizontal at the bot...

Page 17: ...ensure that the tail lift is engaged in the locking hooks Damage must be repaired promptly before the next subsequent use of the machine for this purpose please contact PALFINGER Tail Lifts Check each day whether hydraulic lines and hoses are free from damage Damaged lines hoses must be replaced immediately with lines hoses having the required quality SAE 100 R2A according to DIN 20022 2 Never att...

Page 18: ...n green Warning of the danger of entrapment under the loading platform and or between the platform and the frame when retracting the tail lift system Danger of entrapment of the feet between the rear side of the vehicle and the tail lift system 3 stickers on the rear side of the tail lift system circled in red Danger of entrapment of the feet between loading platform and the ground sticker on the ...

Page 19: ...he system is depressurised Warning The tail lift is not equipped for the vertical transport of people The tail lift system is expressly not intended for the transport of people FUNCTION AND OPERATION OF THE MACHINE Warning Observe the safety requirements see section Safety Attention The tail lift system may only be operated when the vehicle is at a standstill Attention Do not exceed the permissibl...

Page 20: ... handheld cable switch until the platform reaches the desired height Lowering the platform Press and hold the push button c on the handheld cable switch until the platform reaches the desired height Closing the platform Press and hold the push buttons c b on the handheld cable switch Hold both push buttons in this position until the platform is completely closed Emergency Stop The tail lift system...

Page 21: ...tenance cleaning and troubleshooting tasks Carefully follow the instructions in the operating manual Warning Always use the appropriate tool for dis assembly work and wear gloves Always provide for suitable supporting means when performing maintenance tasks on a machine in the raised position Attention Any damage including consequential damages due to insufficient lubrication are excluded from any...

Page 22: ...aning and greasing of runner surfaces in the guide frame x Inspection of hoses for damage kinks and leak x Checking of the oil level and refilling as necessary x Checking of screws and nuts firm tight seating x Checking of screw fittings and lines of the hydraulic system for tight seating x Greasing of low maintenance bearings x Oil change x Inspection of steel ropes x Inspection of rope pulleys x...

Page 23: ...ing of the oil level and refilling as necessary Check the display window of the oil reserve Top up with the appropriate oil as necessary in compliance with the oil supplier requirements Checking of screws and nuts firm tight seating Use appropriate tools to check the screw fittings Re tighten the connections as needed Greasing of low maintenance bearings Use suitable lubricating oil to grease the ...

Page 24: ...fts or a service centre authorised by PALFINGER Tail Lifts In the event of a hose rupture immediately contact PALFINGER Tail Lifts or a service centre authorised by PALFINGER Tail Lifts If the tail lift is in an oblique position the system can be aligned horizontally by PALFINGER Tail Lifts a service centre authorised by PALFINGER Tail Lifts or a technically qualified person as follows The loading...

Page 25: ... causes of fault o Is the battery dead Check the power cable to the vehicle Replace the battery o Is there sufficient hydraulic oil in the system Inspect the system for leaks before topping up In case of any questions or problems to which this operating manual does not offer an answer or solution please contact PALFINGER Tail Lifts PALFINGER Tail Lifts Service Hotline Tel 49 4221 853355 Fax 49 422...

Page 26: ...26 ...

Page 27: ...27 ...

Page 28: ...Silly en Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger com PALFINGER Tail Lifts Ltd Bessemer Road Welwyn Garden City UK Herts AL7 1ET Tel 44 01707 325571 Fax 44 01707 327752 inforatcliff palfinger com www palfinger com ...