Pall DU005-US, Operator'S Manual

Page 1: ... e mail Asia Pacific 65 6389 6500 phone sgcustomerservice pall com e mail 2012 Pall Corporation Pall Allegro Kleenpak Stax and the Allegro Design are trademarks of Pall Corporation indicates a trademark registered in the USA and TM indicates a common law trademark Filtration Separation Solution is a service mark of Pall Corporation Magnetic Mixer Single Use Mixing System OPERATOR MANUAL DU005 US D...

Page 2: ...e power cord to avoid tangling or breaking 6 Do not attempt to open or repair the drive Removal or destruction of the housing voids any warranty explicit or implied Consult the manufacturer or distributor for qualified technical service assistance 7 Each mixing bag contains a magnetic impeller which is the source of a strong magnetic field in close vicinity 12 inches of the impeller PEOPLE USING A...

Page 3: ...e protection provided by the system ATTENTION Mains outlet used to power the equipment must be within 3 meters of the device and easily accessible EXPLANATION OF SYMBOLS WEEE Waste of Electrical and Electronic Equipment HIGH VOLTAGE CAUTION PROTECTIVE EARTH Ground MAIN POWER SWITCH CE CERTIFIED 230V UNITS ONLY ...

Page 4: ... COMPONENTS 8 6 MAGNETIC MIXER SYSTEM ACCESSORIES 9 7 DOLLY TANK ASSEMBLY 11 8 BAG INTERFACE ASSEMBLY 12 9 INSERTING PLASTIC BAG INTO TANK 13 10 COUPLING THE BAG WITH THE DRIVE UNIT 14 11 DRIVE MOTOR OPERATION 15 12 DISCONNECTING DRIVE UNIT FROM TANK 16 13 EZD OPERATING INSTRUCTIONS 17 14 ATMI LIFESCIENCES SERVICE 19 15 SPARE PARTS 19 16 DECLARATION OF CONFORMITY ERROR BOOKMARK NOT DEFINED ...

Page 5: ...sposable mixing system consists of an interchangeable magnetic drive unit and proprietary magnetic impeller based mixing bags fitted into retaining tanks on either a universal portable dolly 30L 500L or a floor mounted tank support 500L 2 000L The magnetic Drive Motor is coupled with the mixing bag through a proprietary interface The activation of the motor induces rotation of the in bag impeller ...

Page 6: ...Document 4100022 Revision F Page 6 of 21 4 ELECTRICAL SCHEMATIC 115 VAC ...

Page 7: ...Document 4100022 Revision F Page 7 of 21 230 VAC ...

Page 8: ...Document 4100022 Revision F Page 8 of 21 MAGNETIC MIXER SYSTEM COMPONENTS Figure 1 Main components of the Magnetic Mixer disposable mixing system shown with 500L tank ...

Page 9: ...EM ACCESSORIES 6 1 Interface with O ring The Interface provides mechanical interfacing of the drive unit with the impeller inside the bag Figure 2 Top Drive bag interface and O ring Bottom Interface is installed in the railed port of the dolly locked by the O ring ...

Page 10: ...provides holding function for the bag in the tank before the fluid is put inside the bag After the fluid is filled to at least a level of 3 the magnetic clamp can be removed as the hydrostatic pressure from fluid will hold the bag in place Figure 3 Magnetic clamp left and Centering Aligner right Figure 4 Assembly Magnetic clamp is assembled with the centering aligner prior to attachment to the bag...

Page 11: ... apply the O ring as shown see Figure 2 to secure It is not necessary to remove or replace the Interface after mixing or between batches 7 2 Position the plastic tank on the dolly The bottom surface of the tank has two pre cut holes a small hole for the bag drain and a larger hole for the drive head Line up the larger hole with the hole in the dolly over the drive port The larger whole should fit ...

Page 12: ...erface 8 1 Carefully open the EXTERNAL packaging of the mixing bag A blue protective shell is magnetically attached to the outside of the bag over the locator This shell must be removed from the bag before assembling the interface 8 2 Assemble the centering aligner and magnetic clamp as shown in Figure 5 ...

Page 13: ... tube through the smaller port 9 2 Insert the magnetic clamp in the appropriate pre cut port 9 3 Before filling the bag ensure that all tubes are clamped with the exception of the filling tube Ensure that the bottom drain tube is clamped 9 4 As bag starts to fill gently pull the bottom surface of the bag to remove any wrinkles especially near the impeller DO NOT exceed recommended bag capacity DO ...

Page 14: ...th the drive port and carefully pull the magnetic clamp until it is free from the bag tank assembly Return the magnetic clamp to the supplied Accessories Box for future use 10 2 Shift the latch toward the control box slightly as shown in the first segment of Figure 7 10 3 Carefully press down on the drive handle and raise the front wheels off the ground as shown on the second segment of Figure 7 1...

Page 15: ... move the Dolly or Dolly Drive Unit assembly 10 DRIVE MOTOR OPERATION 11 1 Plug the power cord in to the proper power source identified on the nameplate of the system 11 2 Place the knob of the speed control potentiometer in ZERO position by turning it all the way counterclockwise 11 3 Depress the round button of the main switch to energize the system the button will illuminate 11 4 Press the RUN ...

Page 16: ... on the drive unit handle just until the guide bearings are free from the guide rails 12 5 Pull the drive unit slightly farther away from the dolly and carefully lower the front wheel to the ground 12 6 The tank can now be wheeled to another station on the elevated dolly The Superconducting Drive Unit remains ready for mixing 12 7 To drain fluid from the bag unclamp the bottom drain tube 12 8 When...

Page 17: ...rt The EZD is closed to fluid transfer when the top surface of the EZD male port is flush with the top surface of EZD universal fitment When the EZD male port is pushed into the EZD universal fitment it is open for fluid transfer The Collar is used to lock the EZD valve in the preferred position either open or closed by rolling it over the fingers of the EZD universal fitment When the collar is ov...

Page 18: ...Document 4100022 Revision F Page 18 of 21 ...

Page 19: ...ervice contact North America PALL Life Sciences 20 Walkup Drive Westborough MA 01581 E mail PASS_Support pall com Europe PALL Life Sciences Reugelstraat 2 B 3320 Hoegaarden Belgium Phone 32 0 16 76 61 59 Fax 32 0 16 76 76 25 Magnetic Mixer Patents Pall com patents 14 SPARE PARTS MM DBBI002 Centering Aligner MM DBBI007 Magnetic Clamp MM DBBI008 Drive Bag Interface MM DBBI004 O Ring for use with Dri...

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Page 21: ...0 26 350 53 00 phone LifeSciences EU pall com e mail Asia Pacific 65 6389 6500 phone sgcustomerservice pall com e mail 2012 Pall Corporation Pall Allegro Kleenpak Stax and the Allegro Design are trademarks of Pall Corporation indicates a trademark registered in the USA and TM indicates a common law trademark Filtration Separation Solution is a service mark of Pall Corporation PAGE INTENTIONALLY LE...