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MAINTENANCE / REPAIR

TROUBLESHOOTING

OPERATION

ASSEMBLY / INSTALLATION

SAFETY / SPECIFICATIONS

GETTING STARTED

12

OPERATION – CONTINUED

Adjusting the sanding belt tracking

Sanding

belt

direction

Figure 16

3.  Press down on the tracking adjustment knob shown in  

figure 18 to compress the spring tension, and then be able to 
slide the sanding belt off the three pulleys.

4.  Install a new sanding belt by compressing the tracking knob 

and sliding the new belt onto the three drive wheels.

5.  Re-attach the safety cover onto the frame with the two knobs.
6.  Check the belt tracking to ensure that the belt is riding on the 

center of the drive wheels. See page 14 for the belt tracking 
procedures.

Changing the sanding disc

Always ensure the sander is turned off  
and unplugged prior to changing the 

sanding disc.

NOTE: 

Hook and loop sanding discs cannot be used 

with this sander. Only 8” sanding discs with pressure 
sensitive adhesive (PSA) backing can be used.

1.  Remove and set aside the miter gauge.
2.  Remove the sanding disc table.

Figure 19

3.  Peel the used abrasive disc from the metal sanding disc plate 

as shown in figure 19.

4.  Make sure that the disc plate is clean of any dirt or adhesive 

residue.

5.  Peel the protective backing from the new PSA 8” abrasive 

sanding disc.

6.  Center and press the new sanding disc firmly onto the disc 

plate.

7.  Replace the sanding table and handle that were removed in 

step 2.

Disc table adjustments

Always ensure the sander is turned off  
and unplugged prior to making any 

adjustments to the machine.

Figure 20

1.  To check the trueness of the 90° angle of the disc sanding 

table, place a square or other measuring device on the table 
with the other end against the sanding disc as shown in 
figure 20.

2.  Loosen the disc table adjustment Handle (#25), and adjust 

table angle to 90°.

3.  Re-tighten the disc table adjustment handle.
4.  Adjust the Angle Scale Pointer (#16) to 0°.

5.  To adjust the disc table to another angle, loosen the disc 

table adjustment handle.

6.  Set the table at the desired angle using the angle scale 

pointer.

7.  Re-tighten the disc table adjustment handle.

Belt table adjustments

Always ensure the sander is turned off  
and unplugged prior to making any 

adjustments to the machine.

For most sanding operations, the table will likely remain at a 90° 
angle to the belt. A positive stop is provided with your sander to 
ensure fast positioning of the table at 90 degrees to the belt.

Summary of Contents for 9681062

Page 1: ...Operating Instructions Parts Manual EN 1 x 42 Belt 8 Disc Sander Model 9681062 9642804 01 ...

Page 2: ...Y INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING PALMGREN S WARRANTY AND OTHER IMPORTANT INFORMATION Model ____________________ Serial ____________________ Purch Date ________________ 2018 Palmgren a C H Hanson Brand All Rights Reserved ...

Page 3: ...materials until after the machine has been inspected for damage and completeness Locate loose parts and set them aside Inspect After unpacking the unit carefully inspect for any damage that may have occurred during transit Check for loose missing or damaged parts Shipping damage claims must be filed with the carrier All tools should be visually inspected before use in addition to regular periodic ...

Page 4: ...er operate the machine without the disc guards in place Completely disconnect this machine from its power source when changing an abrasive disc or belt Use the right tool for the job Do not force a tool or attachment to do a job for which it was not designed To reduce the risk of electrical shock never use the machine in rain or allow it to become wet Never attach the Belt Disc Sander to a dust ex...

Page 5: ...fficient size to carry the current and maintain adequate voltage Use the table to determine the minimum wire size A W G extension cord Use only 3 wire extension cords having 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug If the extension cord is worn cut or damaged in any way replace it immediately Extension cord length Wire Size A W G Up to 25 ft 16 25 to 100 ft 14...

Page 6: ... for shipping damage Do not use any damaged components Compare all the enclosed items with those listed on pg 5 3 While this machine can be operated without mounting it to a base or stand it is not recommended If the unit becomes unstable it could tip resulting in injury to the operator Lifting and setting up the machine Shown below are the dimensions for the belt disc sanding machine You can use ...

Page 7: ...the holes to join them together You need to tilt the base up to do this Hand tighten the two screws as shown above in figure 2 4 Do not completely tighten the screws at this point INSTALL THE V BELT 5 The large Belt Pulley 42 is on the motor arbor and the smaller Pulley 87 is on the arbor that extends from the frame to drive the sanding belt Slip the V Belt 38 onto the pulleys as shown in figure 3...

Page 8: ...it is slightly raised of the cover This enables the workpiece to pass by it without rubbing the cover 17 Tighten the disc onto the motor shaft with the pre installed hex Set Screw 34 You can get access to it through the hole in the cover guard as shown above in figure 7 Install the dust port Figure 8 18 Attach the Dust Port 19 to the sanding disc base using the M6 Phillips head Screw and Washer 18...

Page 9: ...tion the sanding belt table around the belt and so that it s lower bracket with the curved slot is in position with the threaded hole in the frame Figure 13 26 Fasten the table in place Thread the bolt portion of the locking adjustable handle through the bracket s slot and into the threaded hole of the sanding frame as shown in figure 13 The table will tilt from 45 to 90 NOTE See page 12 for addit...

Page 10: ...work on the downward rotating side left side of the sanding disc Shown above in figure 16 The sanding action will then force the wood down safely towards the table where it can be controlled Sanding on the right upward rotating side of the disc is dangerous as your work cannot be controlled and kick back may occur the wood being forced up and out of your hands Always ensure the sander is turned of...

Page 11: ...re the machine can turned on 3 Use the Miter Gauge for added control of the work piece during sanding The miter gauge can also be set to various degree angles for maintaining accurate angles when sanding small or multiple parts 4 Do not force the work piece into the sanding belt Sand using light pressure letting the sanding abrasives time to do their work 5 Move your work piece slightly left and r...

Page 12: ... in figure 19 4 Make sure that the disc plate is clean of any dirt or adhesive residue 5 Peel the protective backing from the new PSA 8 abrasive sanding disc 6 Center and press the new sanding disc firmly onto the disc plate 7 Replace the sanding table and handle that were removed in step 2 Disc table adjustments Always ensure the sander is turned off and unplugged prior to making any adjustments ...

Page 13: ...ed off and unplugged prior to making any adjustments to the machine If the sanding belt or disc slows down or stalls the V belt may be slipping on the two pulleys This may be because the motor or frame has loosened from the base or the V belt has stretched over time due to the machine use In either case re adjustment of the V belt is needed 1 To gain access to the V belt remove the V belt rear met...

Page 14: ...e or breaker 1 Check power source for proper voltage 2 Inspect all lead connections on motor for loose or open connections 3 Short circuit 4 Improper match between tool and circuit fuse or breaker Motor will not start fuses or circuit breakers tripping or blowing 1 Short circuit in line cord or plug 2 Short circuit in motor or loose connections 3 Incorrect fuses or circuit breakers in power line 1...

Page 15: ...tracking instructions in this manual 3 Replace belt tension spring 4 Adjust idler roller 5 Replace sanding belt disc 6 Decrease belt tension Burn marks on work piece 1 Using a sanding grit that is too fine 2 Using too much pressure 3 Work held still for too long against the sandpaper 1 Use a coarser grit sandpaper 2 Reduce work piece pressure on the sandpaper while sanding 3 Do not keep the work p...

Page 16: ...5 89 90 88 砂带砂盘机爆炸图 1 2 3 4 5 6 2 3 4 7 8 9 10 9 11 12 13 14 15 16 14 17 18 19 20 21 22 23 24 25 35 27 21 28 29 30 14 31 32 26 34 14 33 48 72 38 39 40 41 42 14 44 45 37 47 9 51 49 50 79 53 52 54 41 55 56 57 58 59 60 61 62 63 64 77 7 3 2 67 68 69 70 71 48 72 73 74 89 For Repair Parts call 1 800 827 3398 Please provide following information Model number Serial number if any Part description and numb...

Page 17: ... 41 Hexagon Set Screw M4X45 2 42 Motor Pulley 9642770 01 1 43 Motor w Key 9642771 01 1 44 Switch w Key 9600423 00 1 45 Switch Cover 9642773 01 1 Ref No Description Part No Qty Ref No Description Part No Qty 46 Grommet 9642774 01 1 47 Flat Key M5x50 1 48 Deep Groove Ball Bearing 6202 2RS 9642775 01 3 49 Flat Key M5X25 1 50 Drive Shaft 9642776 01 1 51 Flange Plate 9642777 01 1 52 Deep Ball Bearing 6...

Page 18: ...sed air near bearings Simply wipe the exposed bearing surfaces with a dry cloth to clean them Service beyond recommended maintenance on these tools should only be performed by an authorized qualified technician Before each use 1 Check the power cord for any damage 2 Check sanding belts and discs for damage or wear 3 Check all guards and hardware to make sure they are secure 4 Check all moving part...

Page 19: ...19 GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR NOTES ...

Page 20: ...ll presses tapping machines band saws lathes milling machines arbor presses abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limited solely to the repair or replacement at our option at its factory or authorized repair agent of any part that should prove inoperable Purchaser must lubricate and maintain the product under normal operating conditions at all...

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