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9

GETTING STARTED

SAFETY / SPECIFICATIONS

OPERATION

TROUBLESHOOTING

MAINTENANCE / REPAIR

ASSEMBLY / INSTALLATION

NOTE:

 It is easier to thread the bolt part of the handle 

on first, then attach the handle to it using the spring 
loaded Allen head cap screw provided.

Angle scale 

and pointer 

Figure 11

23. Attach the Angle Scale Pointer (#16) to the sanding disc 

frame with the M4 Phillips pan head Screw (#14). The pre-
drilled hole is located just below the angle gauge. As shown 
above in figure 11. 

 

Figure 12

 

Adjust the pointer after the table is set to 90°, see page 12. 
The disc table will tilt from 45° to 90°. As shown above in 
figure 12.

Install the belt sanding table

Tables should be adjusted to a distance of  
about 1/16” away from the sanding disc or 

belt to prevent accidents if  work or your fingers get stuck in 
the gap while the sander is running.

24. An adjustable Handle and Washer (#25, 26) are supplied to 

hold the Sanding Belt Table (#79) in position on the Sanding 
Frame (#64).

25. Position the sanding belt table around the belt, and so that 

it’s lower bracket with the curved slot is in position with the 
threaded hole in the frame.

Figure 13

26. Fasten the table in place. Thread the bolt portion of the 

locking adjustable handle through the bracket’s slot and into 
the threaded hole of the sanding frame as shown in figure 13.

 

The table will tilt from 45° to 90°.

NOTE:

 See page 12 for additional information on 

adjusting the sanding tables.

Install the tool holders

Wrench holder

Miter guage 

holder 

Figure 14

Holders (#88, 90) for convenient storage of the Miter Gauge and 
Wrenches are supplied. Mount them onto the back of the Belt 
Frame Casting (#64) with the Phillips Screws supplied (#89).

Mounting the sander to a workbench or stand

If  during operation there is any tendency 
for the sander to tip over, slide or walk on 

the supporting surface, the sander must be properly 
mounted to a workbench or stand.

Machine 

bolt 

Lag

screw 

Washer

Rubber feet 

Washer

Lock washer

Nut

Workbench

Figure 15

1.  Rubber feet are fastened to this sander prior to shipping. 

They may, or may not, be used when attaching the sander to 
a bench or stand.

2.  Position the sander on the workbench.

Summary of Contents for 9681062

Page 1: ...Operating Instructions Parts Manual EN 1 x 42 Belt 8 Disc Sander Model 9681062 9642804 01 ...

Page 2: ...Y INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE PLEASE REFER TO BACK COVER FOR INFORMATION REGARDING PALMGREN S WARRANTY AND OTHER IMPORTANT INFORMATION Model ____________________ Serial ____________________ Purch Date ________________ 2018 Palmgren a C H Hanson Brand All Rights Reserved ...

Page 3: ...materials until after the machine has been inspected for damage and completeness Locate loose parts and set them aside Inspect After unpacking the unit carefully inspect for any damage that may have occurred during transit Check for loose missing or damaged parts Shipping damage claims must be filed with the carrier All tools should be visually inspected before use in addition to regular periodic ...

Page 4: ...er operate the machine without the disc guards in place Completely disconnect this machine from its power source when changing an abrasive disc or belt Use the right tool for the job Do not force a tool or attachment to do a job for which it was not designed To reduce the risk of electrical shock never use the machine in rain or allow it to become wet Never attach the Belt Disc Sander to a dust ex...

Page 5: ...fficient size to carry the current and maintain adequate voltage Use the table to determine the minimum wire size A W G extension cord Use only 3 wire extension cords having 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug If the extension cord is worn cut or damaged in any way replace it immediately Extension cord length Wire Size A W G Up to 25 ft 16 25 to 100 ft 14...

Page 6: ... for shipping damage Do not use any damaged components Compare all the enclosed items with those listed on pg 5 3 While this machine can be operated without mounting it to a base or stand it is not recommended If the unit becomes unstable it could tip resulting in injury to the operator Lifting and setting up the machine Shown below are the dimensions for the belt disc sanding machine You can use ...

Page 7: ...the holes to join them together You need to tilt the base up to do this Hand tighten the two screws as shown above in figure 2 4 Do not completely tighten the screws at this point INSTALL THE V BELT 5 The large Belt Pulley 42 is on the motor arbor and the smaller Pulley 87 is on the arbor that extends from the frame to drive the sanding belt Slip the V Belt 38 onto the pulleys as shown in figure 3...

Page 8: ...it is slightly raised of the cover This enables the workpiece to pass by it without rubbing the cover 17 Tighten the disc onto the motor shaft with the pre installed hex Set Screw 34 You can get access to it through the hole in the cover guard as shown above in figure 7 Install the dust port Figure 8 18 Attach the Dust Port 19 to the sanding disc base using the M6 Phillips head Screw and Washer 18...

Page 9: ...tion the sanding belt table around the belt and so that it s lower bracket with the curved slot is in position with the threaded hole in the frame Figure 13 26 Fasten the table in place Thread the bolt portion of the locking adjustable handle through the bracket s slot and into the threaded hole of the sanding frame as shown in figure 13 The table will tilt from 45 to 90 NOTE See page 12 for addit...

Page 10: ...work on the downward rotating side left side of the sanding disc Shown above in figure 16 The sanding action will then force the wood down safely towards the table where it can be controlled Sanding on the right upward rotating side of the disc is dangerous as your work cannot be controlled and kick back may occur the wood being forced up and out of your hands Always ensure the sander is turned of...

Page 11: ...re the machine can turned on 3 Use the Miter Gauge for added control of the work piece during sanding The miter gauge can also be set to various degree angles for maintaining accurate angles when sanding small or multiple parts 4 Do not force the work piece into the sanding belt Sand using light pressure letting the sanding abrasives time to do their work 5 Move your work piece slightly left and r...

Page 12: ... in figure 19 4 Make sure that the disc plate is clean of any dirt or adhesive residue 5 Peel the protective backing from the new PSA 8 abrasive sanding disc 6 Center and press the new sanding disc firmly onto the disc plate 7 Replace the sanding table and handle that were removed in step 2 Disc table adjustments Always ensure the sander is turned off and unplugged prior to making any adjustments ...

Page 13: ...ed off and unplugged prior to making any adjustments to the machine If the sanding belt or disc slows down or stalls the V belt may be slipping on the two pulleys This may be because the motor or frame has loosened from the base or the V belt has stretched over time due to the machine use In either case re adjustment of the V belt is needed 1 To gain access to the V belt remove the V belt rear met...

Page 14: ...e or breaker 1 Check power source for proper voltage 2 Inspect all lead connections on motor for loose or open connections 3 Short circuit 4 Improper match between tool and circuit fuse or breaker Motor will not start fuses or circuit breakers tripping or blowing 1 Short circuit in line cord or plug 2 Short circuit in motor or loose connections 3 Incorrect fuses or circuit breakers in power line 1...

Page 15: ...tracking instructions in this manual 3 Replace belt tension spring 4 Adjust idler roller 5 Replace sanding belt disc 6 Decrease belt tension Burn marks on work piece 1 Using a sanding grit that is too fine 2 Using too much pressure 3 Work held still for too long against the sandpaper 1 Use a coarser grit sandpaper 2 Reduce work piece pressure on the sandpaper while sanding 3 Do not keep the work p...

Page 16: ...5 89 90 88 砂带砂盘机爆炸图 1 2 3 4 5 6 2 3 4 7 8 9 10 9 11 12 13 14 15 16 14 17 18 19 20 21 22 23 24 25 35 27 21 28 29 30 14 31 32 26 34 14 33 48 72 38 39 40 41 42 14 44 45 37 47 9 51 49 50 79 53 52 54 41 55 56 57 58 59 60 61 62 63 64 77 7 3 2 67 68 69 70 71 48 72 73 74 89 For Repair Parts call 1 800 827 3398 Please provide following information Model number Serial number if any Part description and numb...

Page 17: ... 41 Hexagon Set Screw M4X45 2 42 Motor Pulley 9642770 01 1 43 Motor w Key 9642771 01 1 44 Switch w Key 9600423 00 1 45 Switch Cover 9642773 01 1 Ref No Description Part No Qty Ref No Description Part No Qty 46 Grommet 9642774 01 1 47 Flat Key M5x50 1 48 Deep Groove Ball Bearing 6202 2RS 9642775 01 3 49 Flat Key M5X25 1 50 Drive Shaft 9642776 01 1 51 Flange Plate 9642777 01 1 52 Deep Ball Bearing 6...

Page 18: ...sed air near bearings Simply wipe the exposed bearing surfaces with a dry cloth to clean them Service beyond recommended maintenance on these tools should only be performed by an authorized qualified technician Before each use 1 Check the power cord for any damage 2 Check sanding belts and discs for damage or wear 3 Check all guards and hardware to make sure they are secure 4 Check all moving part...

Page 19: ...19 GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR NOTES ...

Page 20: ...ll presses tapping machines band saws lathes milling machines arbor presses abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limited solely to the repair or replacement at our option at its factory or authorized repair agent of any part that should prove inoperable Purchaser must lubricate and maintain the product under normal operating conditions at all...

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