background image

5

Palmgren Operating Manual & Parts List                                                                                                                                                                                      9683314

INSTALLATION (CONTINUED)

WARNING: 

Do not connect band saw to the power source until all

assembly steps have been completed.

The motor is designed for operation on the voltage and frequency
specified. Normal loads will be handled safely on voltages not more
than 10% above or below the specified voltage.

Running the unit on voltages which are not within the range may
cause overheating and motor burn-out. Heavy loads require that the
voltage at motor terminals be no less than the voltage specified.

GROUNDING INSTRUCTIONS
WARNING: 

Improper connection of equipment grounding

conductor can result in the risk of electrical shock. Equipment should
be grounded while in use to protect operator from electrical shock.

Check with a qualified electrician if you do not understand
grounding instructions or if in doubt as to whether the tool is
properly grounded.

This tool is equipped with an approved cord rated at 250V and a 
3-prong grounding type plug rated at 125V (See Figure 6) for your
protection against shock hazards.

Grounding plug should be plugged directly into a properly installed
and grounded 3- prong grounding-type receptacle, as shown in
Figure 6.

Do not remove or alter grounding prong in any manner. In the event
of a malfunction or breakdown, grounding provides a path of least
resistance for electrical shock.

WARNING: 

Do not permit fingers to touch the terminals of plug

when installing or removing from outlet.

Plug must be plugged into matching outlet that is properly installed
and grounded in accordance with all local codes and ordinances. Do
not modify plug provided. If it will not fit in outlet, have proper outlet
installed by a qualified  electrician.

Inspect tool cords periodically, and if damaged, have repaired by an
authorized service facility.

Green (or green and yellow) conductor in cord is the grounding wire.
If repair or replacement of the electric cord or plug is necessary, do
not connect the green (or green and yellow) wire to a live terminal.

Where a 2-prong wall receptacle is encountered, it must be replaced
with a properly grounded 3-prong receptacle installed in accordance
with National Electric Code and local codes and  ordinances.

WARNING: 

This work should be performed by a qualified

electrician.

A temporary 3-prong to 2-prong grounding adapter (See Figure 7) is
available for connecting plugs to a two pole outlet if it is properly
grounded.

NOTE: 

A temporary 3-prong to 2-prong grounding adapter is

available only for 115 volt operation.

Do not use a 3-prong to 2-prong grounding adapter unless
permitted by local and national codes and ordinances.

(A 3-prong to 2-prong grounding adapter is not permitted in
Canada.) Where permitted, the rigid green tab or terminal on the

side of the adapter must be securely connected to a  permanent
electrical ground such as a properly grounded water pipe, a properly
grounded outlet box or a properly grounded wire system. 

Many cover plate screws, water pipes and outlet boxes are not
properly grounded. To ensure proper ground, grounding means
must be tested by a qualified electrician.

EXTENSION CORDS

    The use of any extension cord will cause some drop in voltage

and loss of power.

    Wires of the extension cord must be of sufficient size to carry the

current and maintain adequate voltage.

    Use the table to determine the minimum wire size (A.W.G.)

extension cord.

    Use only 3-wire extension cords  having 3-prong grounding type

plugs and 3-pole receptacles which accept the tool plug.

    If the extension cord is worn, cut, or damaged in any way, replace

it  immediately.

EXTENSION CORD LENGTH

Wire Size

A.W.G.

Up to 25 ft.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

NOTE: 

Using extension cords over 25 ft. long is not recommended.

OPERATION

Refer to Figures 8-20.

The 9 x 16”, 4-speed horizontal band saw blade speeds range from 82
to 235 FPM.

Vise jaws can turn 0-45° for making angle cuts. Movable jaw has
rapid approach and withdraw capability.

WARNING: 

Always observe the following safety precautions.

    Whenever adjusting or replacing any parts on the band saw turn

switch off and remove plug from power source.

    Make sure the stops are positioned and that the automatic shut-

off is operating.

    Check that the gear box has the proper amount of lubricant.

    Make sure the blade guides are positioned correctly.

    Use the appropriate blade for the workpiece that is being cut.

    Use a sharp blade. Replace dull blades or blades which are

missing teeth.

    Make sure the blade is tensioned properly and going in the right

direction.

    Use the proper blade speed for the work.

    For optimum performance, do not stall the motor or reduce the

speed. Use the proper feed pressure.

    Make sure enough coolant is available to keep coolant pump

(Figure 12, Ref. No. 10) submersed.

    Secure the workpiece in a stable position.

    Check that all guards are attached.

Figure 7 – 2-Prong Receptacle with Adapter

Grounding Lug

Adapter

3-Prong Plug

2-Prong Receptacle

Make sure this is 
connected to a known
grounded receptacle.

Figure 6 – 3-Prong Receptacle

Properly Grounded Outlet

Grounding Prong

3-Prong Plug

Summary of Contents for 9683314

Page 1: ...operating manual parts list 9683314 9 X 16 METAL CUTTING BAND SAW Read carefully and follow all safety rules and operating instructions before first use of this product 9641488 01 1216...

Page 2: ...Amps Blade speeds 82 132 170 and 235 FPM Blade size 1 x 035 x 1191 2 Blade wheels 13 Diameter cast iron Overall dimensions 67 x 23 x 431 2 Weight 625 lbs Coolant pump 2 25 Gallons per minute Coolant...

Page 3: ...flat washers Figure 20 Ref Nos 30 31 and 32 from column Figure 17 Ref No 1 Secure control box Figure 20 Ref No 33 to column using hex head bolts lock washers and flat washers INSTALL MOTOR ASSEMBLY Re...

Page 4: ...Rewire main motor to 240V Refer to Figure 3 and motor nameplate for wiring schematic Rewire coolant pump to 240V Refer to Figure 4 and wiring schematic found on the inside of motor s junction box cov...

Page 5: ...perly grounded NOTE A temporary 3 prong to 2 prong grounding adapter is available only for 115 volt operation Do not use a 3 prong to 2 prong grounding adapter unless permitted by local and national c...

Page 6: ...kbed The limit switch should be activated as soon as the cut is finished IMPORTANT Make sure the action of the limit switch is not restricted by the horizontal stop LUBRICATION All ball bearings are p...

Page 7: ...e or both blade guide brackets Ref Nos 21 and 56 must be adjusted Loosen the socket head bolts Ref No 23 and 58 Adjust the bracket to the correct position Tighten the socket head bolt Check the guide...

Page 8: ...h hex head bolts For correct tracking refer to Figure 11 Turn 1 4 revolution at a time Check the blade tension and adjust if necessary Recheck the tracking Once the proper position has been found tigh...

Page 9: ...t metals become tough and more difficult to cut and blades become dull at an accelerated rate NOTE Because much of the built up heat comes from friction between the blade and the workpiece cutting flu...

Page 10: ...ration For proper maintenance Keep saw clean and dry Sweep off spots where chips have collected and wipe off spots where coolant splashed Lubricate the unpainted surfaces with a light application of m...

Page 11: ...ies 1 Motor overloaded 2 Air circulation around motor restricted 1 Adjust vise to be square with blade 2 Reduce pressure by increasing spring tension 3 Adjust guide bearings 4 Increase blade tension a...

Page 12: ...h too coarse 2 Too much speed 3 Inadequate feed pressure 4 Hard spots or scale in on material 5 Work hardening of material especially stainless steel 6 Blade installed backwards 7 Insufficient blade t...

Page 13: ...13 Palmgren Operating Manual Parts List 9683314 NOTES...

Page 14: ...9 4 5 6 15 16 11 25 26 26 26 10 10 35 14 20 20 20 20 53 9 2 7 17 24 29 29 45 31 30 30 30 3 46 47 19 19 48 27 27 18 55 22 21 21 54 60 64 65 66 63 62 61 57 58 59 52 21 51 50 1 41 40 67 38 39 34 44 27 37...

Page 15: ...1 38 3AMI 25 Retaining ring 9601900 00 2 39 Rivet 9601286 00 3 40 Angle scale 9615598 00 1 41 8 1 25 x 20mm Socket head bolt 2 42 10 1 5mm Hex nut 1 43 Plate 9615599 00 1 44 Limit switch with strain r...

Page 16: ...16 Palmgren Operating Manual Parts List 9683314 25 2 4 5 6 11 26 24 10 16 15 14 20 9 7 17 3 19 18 22 21 23 8 12 13 Figure 16 Repair Parts Illustration for Base 1...

Page 17: ...pump 9615621 00 1 11 Strain relief 9601601 00 1 12 6mm flat washer 2 13 6 1 0 x 16mm Pan head screw 2 14 Base 1 15 3 8 NPT Drain plug 1 16 Pump cord 9615623 00 1 17 Cover 9615624 00 1 18 6 1 0 x 8mm...

Page 18: ...Illustration for Head 42 57 49 43 34 2 2 15 14 4 5 8 4 6 6 11 25 26 10 7 20 53 9 9 9 7 17 17 24 29 45 31 16 30 3 46 47 19 48 72 18 55 56 22 54 61 65 66 67 69 70 71 64 63 62 58 59 60 52 68 21 21 51 50...

Page 19: ...0mm Key 9615648 00 1 40 Motor 9615649 00 1 41 8 1 25mm Hex nut 4 42 Motor mount plate 9615650 00 1 43 8 1 25 x 45mm Hex head bolt 4 44 Motor tilt plate 9615615 00 1 45 8 1 25 x 25mm Socket head bolt 1...

Page 20: ...lade Guide 2 15 54 4 5 5 42 49 45 45 46 46 39 27 11 7 11 11 11 11 11 25 25 24 26 26 10 16 16 62 16 13 16 14 14 14 14 14 20 20 9 9 7 7 7 7 7 7 17 29 31 31 30 3 19 18 22 21 40 43 38 41 34 37 36 28 28 28...

Page 21: ...2 8 1 25 x 16mm Socket head bolt 1 33 Blade guard 9615681 00 1 34 10 1 50 x 25mm Socket head bolt 2 35 Scale 9615682 00 1 36 Bracket 9615683 00 1 37 5 16 Hose clamp 9600131 00 1 38 5 0 8 x 10mm Pan he...

Page 22: ...22 Palmgren Operating Manual Parts List 9683314 Figure 19 Repair Parts Illustration for Gear Box 2 15 4 5 6 26 11 24 23 25 10 20 16 14 19 9 7 3 18 17 21 27 22 8 12 13 1...

Page 23: ...9615194 00 1 11 Gear 9615195 00 1 12 6206Z Bearing 1L019 1 13 Shim 9615196 00 1 14 Gasket 9615197 00 1 15 Output shaft cover 9615198 00 1 16 10 1 5 x 20mm Socket head bolt 4 17 2 5 x 12 9mm O ring 96...

Page 24: ...ual Parts List 9683314 Figure 20 Repair Parts Illustration for Controls 2 15 15 4 5 6 6 6 26 27 26 11 47 46 48 24 23 45 49 28 29 25 10 16 14 19 9 7 3 18 14 17 21 30 31 32 33 34 21 35 36 37 39 38 40 41...

Page 25: ...15564 00 1 25 5 16 x 37 Hose 9615565 00 1 26 Clamp 9615550 00 3 27 Tee fitting 9615566 00 1 28 Plate 9615567 00 1 29 Strain relief 9617505 00 1 30 6 1 0 x 12mm Hex head bolt 2 31 6mm Lock washer 2 32...

Page 26: ...26 Palmgren Operating Manual Parts List 9683314 NOTES...

Page 27: ...27 Palmgren Operating Manual Parts List 9683314 NOTES...

Page 28: ...Metal forming equipment 2 years Accessories 1 year The obligation of Palmgren is limited solely to the repair or replacement at our option at its factory or authorized repair agent of any part that sh...

Reviews: