Panasonic Aicure UD40 Series, User Manual

Page 1: ...Aicure LED Line Type UV Curing Systems User s manual UD40 series WUME ANUD4S 03 2019 8 https www2 panasonic co jp id pidsx global l ...

Page 2: ... Contents with presumed risk of injury for people and occurrence of physical damage Pictogram example Symbols indicate prohibited actions Disassembly prohibited in the picture to the left Symbols force or instruct actions Observe without fail in the picture to the left Though we incorporate safety measures based on specification agreements there is no guarantee from us whatsoever in the case of oc...

Page 3: ...c shocks It may result in abnormal heating and fuming It may cause disorders and inflammation in the eye or the skin due to exposure to LED UV light Disassembly prohibited Set up the unit in such manner to avoid exposure of human body to LED UV light Exposure to LED UV light may cause disorders and inflammation in the skin If there is a risk of exposure to LED UV light and UV reflection cover up w...

Page 4: ...of the specified range It may cause burnout Be sure to observe Connect the ground wire securely It may cause electric shocks and malfunctions Ground connection Do not put foreign objects such as liquid flammables and metals inside the product It may result in abnormal heating and fuming Prohibited Do not perform work connection disconnection etc while it is powered It may cause electric shocks Pro...

Page 5: ... environments subject to major thermal fluctuation or occurrence of dewing It may result in failures Be sure to observe Do not use in environments subject to intense vibration or impact It may result in failures Be sure to observe Caution ...

Page 6: ...on It may cause disorders and inflammation in the eye or the skin Set up the unit in such manner to avoid exposure of human body to LED UV light Exposure to LED UV light may cause disorders and inflammation in the skin If there is a risk of exposure to LED UV light and UV reflection cover up with a shield with appropriate transmittance and thermal characteristics to block the UV light Be sure to w...

Page 7: ... control unit power unit and LED head Make sure that the cables are connected securely Warranty will be void for failure breakage or destruction occurring from usage of products other than what s designated or recommended by us 13 Among the supplied cable LED head connection cable corresponds to the flexion use During flexion used please do the system design so that the minimum bend radius is equa...

Page 8: ...ct revealed during the warranty period for which we are to be held responsible we will provide substitute articles or required replacement parts or replace or repair the flawed part free of charge However failures and flaws corresponding to the following will be excluded from the scope of this warranty 1 If it is due to the specifications standards handling methods etc ordered by you 2 If it is ca...

Page 9: ...lled in line with directions from you based on specification agreements safety issues occurring during usage will not be guaranteed by us Responsibility for flaws Flaws of the device resulting from the specifications standards handling methods etc ordered by you will not be guaranteed Responsibility due to usage methods deviating from specifications If due to usage method deviating from specificat...

Page 10: ...stallation 5 Wiring method 6 Primary power source connection 7 Wiring 3 Names and functions of each part 1 Control unit 2 Power unit 3 LED head 4 Touch screen 1 Touch screen display 2 Description on touch screens and switching between screens 5 Operation of device 1 LOCAL REMOTE common items 2 Data menu 3 Program setup 4 Manual operation 5 Operation by external signal 6 Error display 1 Error displ...

Page 11: ... contributing to maintaining a clean environment 6 Low temperature radiation containing no infrared reduces thermal impact on the object 7 Downsized power unit and absence of exhaust blower save space 8 Lifetime is longer than conventional lamp type UV lamp reducing the burden of maintenance 3 Device configuration This devices consists of the control unit power unit and LED head radiation unit Con...

Page 12: ...emergency stop Dimming control 1 50 to 100 in increments of 1 LED temperature feedback Function to detect LED heard temperature to stabilize UV output Operating ambient temperature 0 to 35ºC Operating ambient humidity 30 to 85 RH at 25 C no dewing or freezing Storage ambient temperature 10 to 60ºC Storage ambient humidity 30 to 85 RH at 25 C no dewing or freezing Configuration Control unit equippe...

Page 13: ...NUD4S20 ANUD4S21 ANUD4S22 ANUD4S23 ANUD4S24 ANUD4S25 ANUD4S26 Maximum input current 2A 3A 4A 5A 6A 7A 8A Maximum power consumption 250W 350W 450W 550W 650W 750W 850W Number of power units 1 2 2 2 3 3 3 Weight 6 Power unit 1 Approx 12kg Approx 12kg Approx 12kg Approx 12kg Approx 12kg Approx 12kg Approx 12kg Power unit 2 Power unit 3 Approx 10kg Approx 12kg Approx 14kg Approx 14kg Approx 14kg Approx...

Page 14: ... ANUD4S54 ANUD4S55 ANUD4S56 Maximum input current 5A 6A 7A 8A 9A 10A 11A Maximum power consumption 550W 650W 750W 850W 950W 1 050W 1 150W Number of power units 2 3 3 3 4 4 4 Weight 6 Power unit 1 Approx 14kg Approx 14kg Approx 14kg Approx 14kg Approx 14kg Approx 14kg Approx 14kg Power unit 2 Approx 12kg Approx 12kg Approx 12kg Approx 12kg Approx 12kg Approx 12kg Approx 12kg Power unit 3 Approx 10k...

Page 15: ...tion distance 30mm 1 100mW cm2 at 365nm 1 400mW cm2 at 385nm Effective radiation width 7 Radiation distance 10mm 36mm with 1 block radiation 108mm with consecutive 2 block radiation 180mm with consecutive 3 block radiation 252mm with consecutive 4 block radiation 324mm with consecutive 5 block radiation 396mm with consecutive 6 block radiation Radiation distance 30mm 16mm with 1 block radiation 88...

Page 16: ... 16 1 Device overview 8 Outline drawing unit mm protrusions not included Control unit ...

Page 17: ... 17 1 Device overview Power unit ...

Page 18: ...ED head Number of blocks Outline dimension drawing shown above is an example of the 3 block version Please refer to the table for dimensions A C Products with 4 6 blocks will have 2 connectors to be connected to the main unit ...

Page 19: ...n a horizontal surface 2 Do not install in tilted sidelong or flipped positions It may cause breakage due to occurrence of heating 3 Do not install in a sealed space 4 Do not block the ventilation hole of the power unit 5 Please have a margin to installation space and do not allow the exhaust air from the fan to enter through the air intake 6 Take external safety measures interlocking installation...

Page 20: ...e and do not allow the exhaust air from the fan to enter through the air intake Perform installation of LED head to customer s equipment securely using total of 8 pieces of M4 screws on the side faces of the head Standard tightening torque 1 0N m See the LED head specification sheet for details on LED head installation needed for appropriate installation Power unit Control unit ...

Page 21: ...UD4S20 ANUD4S21 ANUD4S22 ANUD4S23 ANUD4S24 ANUD4S25 ANUD4S26 P 22 P 24 P 24 P 24 P 25 P 25 P 25 3 ANUD4S30 ANUD4S31 ANUD4S32 ANUD4S33 ANUD4S34 ANUD4S35 ANUD4S36 P 22 P 24 P 24 P 24 P 25 P 25 P 25 4 ANUD4S40 ANUD4S41 ANUD4S42 ANUD4S43 ANUD4S44 ANUD4S45 ANUD4S46 P 23 P 26 P 26 P 26 P 27 P 27 P 27 5 ANUD4S50 ANUD4S51 ANUD4S52 ANUD4S53 ANUD4S54 ANUD4S55 ANUD4S56 P 23 P 26 P 26 P 26 P 27 P 27 P 27 6 AN...

Page 22: ...s shall prepare the power cable AC supply cable with the diameter suited to withstand the maximum input current Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 1 Wiring method of the case of AUD4SX0 X 1 3 Target model name ANUD4S10 ANUD4S20 ANUD4S30 ...

Page 23: ...s shall prepare the power cable AC supply cable with the diameter suited to withstand the maximum input current Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 2 Wiring method of the case of AUD4SX0 X 4 6 Target model name ANUD4S40 ANUD4S50 ANUD4S60 ...

Page 24: ...e AC supply cable with the diameter suited to withstand the maximum input current Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 3 Wiring method of the case of AUD4SXY X 1 3 Y 1 3 Target model name ANUD4S11 ANUD4S12 ANUD4S13 ANUD4S21 ANUD4S22 ANUD4S23 ANUD4S31 ANUD4S32 ...

Page 25: ...e AC supply cable with the diameter suited to withstand the maximum input current Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 4 Wiring method of the case of AUD4SXY X 1 3 Y 4 6 Target model name ANUD4S14 ANUD4S15 ANUD4S16 ANUD4S24 ANUD4S25 ANUD4S26 ANUD4S34 ANUD4S35 ...

Page 26: ...e AC supply cable with the diameter suited to withstand the maximum input current Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 5 Wiring method of the case of AUD4SXY X 4 6 Y 1 3 Target model name ANUD4S41 ANUD4S42 ANUD4S43 ANUD4S51 ANUD4S52 ANUD4S53 ANUD4S61 ANUD4S62 ...

Page 27: ...e AC supply cable with the diameter suited to withstand the maximum input current Use AWG 20 to 28 wires for the cable to D Sub37 connector for external I O and perform soldering accurately to prevent short circuits between the terminals inside the connector 6 Wiring method of the case of AUD4SXY X 4 6 Y 4 6 Target model name ANUD4S44 ANUD4S45 ANUD4S46 ANUD4S54 ANUD4S55 ANUD4S56 ANUD4S64 ANUD4S65 ...

Page 28: ...ient resistance to noises superimposed on the power line it is recommended to use an isolation transformer and so forth to attenuate noises before feeding the power 7 Wiring 1 Use the supplied cables for the connections among the control unit power unit and LED head See P 19 for reference and make sure that the cables are connected securely 1 Use AWG 20 to 28 wires for the cable to D Sub37 connect...

Page 29: ... supply connector 2 Connector for AC power supply to power unit 3 Connects to AC IN of power unit 3 9 Power unit communication connector 1 Connector for communication with power unit 1 Connects to CNT IN of power unit 1 10 Power unit communication connector 2 Connector for communication with power unit 2 Connects to CNT IN of power unit 2 11 Power unit communication connector 3 Connector for commu...

Page 30: ...4 ANUD4S15 ANUD4S16 ANUD4S24 ANUD4S25 ANUD4S26 ANUD4S34 ANUD4S35 ANUD4S36 ANUD4S41 ANUD4S42 ANUD4S43 ANUD4S51 ANUD4S52 ANUD4S53 ANUD4S61 ANUD4S62 ANUD4S63 ANUD4S44 ANUD4S45 ANUD4S46 ANUD4S54 ANUD4S55 ANUD4S56 ANUD4S64 ANUD4S65 ANUD4S66 Power unit communication connector 1 Power unit communication connector 2 Power unit communication connector 3 Power unit communication connector 4 AC supply connec...

Page 31: ...UT of control unit 6 AC power transmission connector The connector allows AC power to be supplied to the second power unit Power unit 1 Connects to AC IN of power unit 2 Power unit 3 Connects to AC IN of power unit 4 Power unit 2 4 Power unit 1 3 Name Function 1 Air intake Air intake for cooling the power unit The anti dust filter is inside the panel 2 Exhaust port Exhaust opening for discharging ...

Page 32: ...LED head See the LED head specification sheet for details Exhaust fan LED head connection cable 4 M4 depth 6 Opposite side is identical Mounting screws Opposite side is identical Aiv intake area Opposite side is identical Details of mounting portion UV emitting window F G connection screw M4 screw depth 5 5 ...

Page 33: ...f the device Switches to main screen upon completion of startup preparations Note that the screen images may vary with model 3 Main screen Various switches are displayed Major ones include the following Temperature Feedback ON OFF Switch for activation of detection of LED head temperature to stabilize UV intensity Data menu Switches to data menu screen LED wavelength 365nm 385nm Displays LED wavel...

Page 34: ...37 Also this function will be deactivated if the dimming rates are not identical for all the blocks of LED head 1 EMERGENCY switch Press this switch to turn the device into emergency stop jump to main unit emergency stop screen and stop UV radiation Follow the procedure displayed on touch screen to resume from emergency stop state Temperature feedback ON state 4 Data menu key Press this key to jum...

Page 35: ...ess this area when this message is displayed to jump to operating time confirmation screen where details of the warning can be checked Data menu screen Block No of LED and fan approaching preset lifetime will be displayed inversed and blinking Please contact our inquiry desk as the LED and fan will soon need to be replaced Operating time confirmation screen ...

Page 36: ...nt LED head It is also possible to switch temperature feedback ON OFF on this screen 4 Language selection screen In this screen can switch the display language on the touch panel 2 Operating time confirmation screen This screen allows confirmation of lighting time of LED on each block of the LED head as well as working time of the fan Data confirmation screen Operating time confirmation screen Lan...

Page 37: ...imming rate setting save the set dimming rate in memory and return to the previous screen Please note that the set dimming rate data will not be saved in memory if the device is powered off before pressing this finish key 2 Dimming rate input screen Keyboard pops up on screen by touching the number field of the set dimming rate on screen allowing entry of dimming rate Keyboard allows entry of dimm...

Page 38: ...last Press ESC to cancel the input Program No input 5 Operation of device 4 Manual operation Allows for manual operation of UD40 controller when in LOCAL state on main screen Main screen Front panel Description on each key The following actions will be taken when switches and keys on touch screen in the front panel of control unit are pressed 1 EMISSION switch Press this switch to light LED head u...

Page 39: ... 3 8 Program No bit 4 9 LED 1 1 ON Light block 1 of LED head 1 when ON 1 10 LED 1 2 ON 3 Light block 2 of LED head 1 when ON 1 11 LED 1 3 ON 3 Light block 3 of LED head 1 when ON 1 12 LED 1 4 ON 3 Light block 4 of LED head 1 when ON 1 13 LED 1 5 ON 3 Light block 5 of LED head 1 when ON 1 14 LED 1 6 ON 3 Light block 6 of LED head 1 when ON 1 15 Reserve input 1 Reserve input 16 Reserve input 2 Reser...

Page 40: ...ocks at the time of errors 31 LED radiation underway ON 4 at the time of LED radiation OFF 5 only when lights are off on all blocks 32 Warning ON 4 when LED or fan reaches end of life warning status 33 Occurrence of equipment error OFF 5 at the time of device errors content of error to be checked on touch screen 34 Equipment main unit under emergency stop OFF 5 upon emergency stop on device s main...

Page 41: ...S30 ANUD4S40 ANUD4S50 ANUD4S60 ANUD4S11 ANUD4S21 ANUD4S31 ANUD4S41 ANUD4S51 ANUD4S61 ANUD4S12 ANUD4S22 ANUD4S32 ANUD4S42 ANUD4S52 ANUD4S62 ANUD4S13 ANUD4S23 ANUD4S33 ANUD4S43 ANUD4S53 ANUD4S63 ANUD4S14 ANUD4S24 ANUD4S34 ANUD4S44 ANUD4S54 ANUD4S64 ANUD4S15 ANUD4S25 ANUD4S35 ANUD4S45 ANUD4S55 ANUD4S65 ANUD4S16 ANUD4S26 ANUD4S36 ANUD4S46 ANUD4S56 ANUD4S66 Valid Invalid Not connect ...

Page 42: ...ntact Relay contact Connection example Caution Rated input voltage 24V Maximum input current 10mA Caution Dry contacts must be used for external emergency stop Maximum rated voltage 30V DC Maximum rated amperage 1A DC UD40 controller side Output specifications COM OUTPUT Internal circuit UD40 controller side Caution Output type Relay contact output Maximum rated voltage 30V DC Maximum rated ampera...

Page 43: ...nnector and feeding one shot pulse signal of 0 3 second or longer to 3 pin ON Local remote switching 1 Control by external signal is enabled ON ON ON ON ON ON ON ON Local remote switching 1 Program No bit 0 4 Program No bit 1 5 Program No bit 2 6 Program No bit 3 7 Program No bit 4 8 Program No to be set Program No change pulse 3 Program No set 1 Program No 1 31 3 0 Program No 3 Items to note Prog...

Page 44: ...2 UV radiation 4 Individual lighting of each LED block LED block of corresponding LED head will be lit under the selected program conditions while 9 to 14 and 21 to 26 pins of D Sub37 connector are ON ON ON Local remote switching 1 LED 1 1 6 ON 9 14 LED 2 1 6 ON 21 26 Corresponding block radiates UV Items to note If the dimming rate is set to 0 no to be lit condition in the corresponding program c...

Page 45: ...nly at the time of error occurrence during full block radiation and the ON state will be maintained as long as there is any LED block that can be turned ON when LEDs of individual blocks are lit Occurrence of equipment error signal on 33 pin and Equipment main unit under emergency stop on 34 pin have ON signal when there is no error Occurrence of equipment error on 33 pin goes OFF when there is an...

Page 46: ...olor to jump to detailed error content display screen 2 Error items and contents 1 LED head connection error This is an error that occurs when the connection of LED head cannot be confirmed Possible causes Are the connections correct between control unit power unit and LED head Is there any snapped wire in the cables Please contact our inquiry desk if this error occurs in spite of proper connectio...

Page 47: ...or short circuit Isn t there any snapped wire in the cables Please contact our inquiry desk if this error occurs at all times which may indicate a power supply failure Fan lifetime reached screen 5 Fan lifetime reached This is an error that occurs when the accumulated working time of LED head fan reaches the preset lifetime Applicable LED blocks have the values in No field inversed and blinking Pl...

Page 48: ...rgency stop Use dry contacts for the wiring for short circuits Main screen will be resumed by way of startup preparation screen when 17 and 18 pins are shorted 3 Emergency stop Current out of range error screen 7 Current out of range error This is an error that occurs when LED current is out of range Applicable LED blocks have the values in No field inversed and blinking Possible causes Isn t ther...

Page 49: ...intenance list Check for clogging with dust in the filter inside the panel in the lower front face of power unit periodically See the LED head specification sheet to perform appropriate maintenance on LED head ...

Page 50: ...ied Is the main circuit breaker of control unit ON LED fails to light when EMISSION switch of control unit is pressed Is the key switch ON Isn t it set to REMOTE Main screen on touch panel does not show up Is the key switch ON Manual operation is disabled Isn t it set to REMOTE Operation with external control is disabled Isn t it set to LOCAL See 6 Error display on P 46 to 48 for cases other than ...

Page 51: ... 51 9 Manual revision history Manual No Issued Revision content WUME ANUD4S 01 October 2015 First edition WUME ANUD4S 02 February 2016 Second edition WUME ANUD4S 03 August 2019 Third edition ...

Page 52: ... 52 WUME ANUD4S 03 ...