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Technical Terminology & Cautions for Use

AECTB36E   201811-T

MOUNTING STATE AND ENVIRONMENT

Checking the insulation distance

After mounting and wiring, check the insulation distance
between terminals and the ground. If the insulation distance is
inadequate, mount insulating material between as required.

Fastening the snap-action switch body

See the Section “CAUTIONS FOR USE” for the individual
switch.

Position adjustment with effector

1) The effector should be positioned so that direct force is not
applied to the plunger or actuator in its free position. The
operating force to the plunger should only be applied in a
perpendicular direction.
2) Note that the use of the switch as a stopper may cause an
operational problem.

Switch installation position

• Basically, the switch should be installed so that the object to
press the switch’s plunger or lever can press it down to 70 to
100% of OT of the switch. When determining the position, the
tolerance of OP (Operating Position) and other factors should be
taken into account.
The following describes the case where the strictest tolerance
conditions are adopted.
• Example: Hinge lever type FS switch

Soldering precautions

For manual soldering, lay the terminals flat (horizontal with the
ground) and quickly perform the soldering operation using a
soldering iron with the appropriate heat capacity and the proper
amount of solder. Take care that the flux does not flow into the
switch interior by using a ventilation fan to discharge flux gas
and to prevent contact of the switch body with the soldering iron
tip.
Be careful not to apply force to the lead wires or the terminal
portions immediately after soldering.
The temperature setting and time conditions vary depending on
the product.
See the section “CAUTIONS FOR USE” for each product.

Avoid using in a silicon atmosphere

Avoid using organic silicon rubber, adhesives, sealing
compounds, oil, grease, and wires in a silicon atmosphere.

Please consult us when using under the following

conditions*:

1) Environments where hydrogen sulfide or other corrosive
gases are present.
2) Environments where gasoline, thinner or other flammable,
explosive gases are present.
3) Dusty environments (for non-seal type snap action switches).
4) The perpendicular operating speed exceeds the allowable
operating speed.
5) Switching between different poles.
6) Use in environments not in the prescribed temperature or
humidity range.

Storage precautions

To prevent discoloration due to sulfurization of the terminals
(silver- plated), store the switches in a polyethylene bag or other
suitable airtight container.

(1) When the switch is not pressed

The object to press the lever should not be in contact with
the lever.
For this purpose, the object should be at a distance from
the switch father than the maximum FP (Free Position)
value.
FP max = OP max + PT max = 9.6 + 2.8 = 12.4 mm max
The object should be at a distance of 12.4 mm or more
from the mounting hole.

(2) Depressed position

The plunger/lever should be pressed down to 70% or
more of OT (Over Travel). Therefore, the depressed
position should be calculated based on the minimum
value of OP (Operating Position) and the 70 and 100% of
the OT value. 
OP min - 70% of OT = 8.0 - 0.84 = 7.16 mm
OP min - 100% of OT = 8.0 - 1.2 = 6.80 mm
The plunger/lever should be pressed down to the position
of 6.80 to 7.16 mm from the mounting hole.

FP

OP

PT

TTP

OT

Reference values: OP = 8.8

±

0.8mm

PT = max. 2.8mm
OT = min. 1.2mm

<Examples>

Soldering iron tip

Wrong

Correct

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Summary of Contents for AV6 Series

Page 1: ...Copying machine Printer Also for all types of equipment required for maintenance and inspections 2 SPST NO LEVER POSITION 1 Standard 2 Backward CURRENT CAPACITY reference APPLICABLE CONNECTOR Easy assembling as this switch is connector integrated Applicable connector XA connector produced by JST Mfg Co Ltd Contact SXA 001T P0 6 Housing XAP 02V 1 Connector Applicable range 100mA 1mA 0 30V 5V DC AV ...

Page 2: ...ts 1 500 Vrms for 1 min Between each terminal and ground 1 500 Vrms for 1 min Contact resistance initial 100mΩ max by voltage drop 0 1A 6 to 8 VDC Value includes the resistance between the connector and the lead AWG28 length 50 mm Viblation resistance malfunction vibration resistance 10 to 55 Hz at single amplitude of 0 75mm Contact opening max 1msec Shock resistance malfunction shock resistance A...

Page 3: ...7 6 3 85 7 2 5 9 5 0 08 29 2 2 4 0 05 0 1 2 4 0 05 0 1 7 7 Pin plunger type PT 0 6 Max Pin plunger type OP 8 4 0 3 10 0 Pretravel PT Max 0 6mm Movement Differential MD Max 0 1mm Overtravel OT Min 0 4mm Operating Position OP Distance from mounting hole 8 4 0 3mm CAD Data Hinge lever External dimensions 12 9 4 0 7 2 5 OP 10 0 0 08 PT 2 6 Max 2 5 0 1 5 7 9 5 0 08 29 2 2 4 0 05 0 1 2 4 0 05 0 1 7 7 10...

Page 4: ...ever position Standard Pretravel PT Max 2 6mm Movement Differential MD Max 0 8mm Overtravel OT Min 1 2mm Operating Position OP Distance from mounting hole 12 2 0 8mm Pretravel PT Max 1 4mm Movement Differential MD Max 0 6mm Overtravel OT Min 0 7mm Operating Position OP Distance from mounting hole 11 3 0 6mm Pretravel PT Max 2 6mm Movement Differential MD Max 0 8mm Overtravel OT Min 1 2mm Operating...

Page 5: ...than the specified connector or solder the terminals directly 2 Make sure leads are arranged so that no constant force is applied to them when the connectors are mated 3 Keep the connector straight when inserting it If it is inserted at an angle it may snag near the entrance or it may be inserted too forcefully 4 Problems thought to be caused by the XA connector which is specified as conforming to...

Page 6: ...d The life test is performed at a switching frequency of 20 times minute and operating speed of 100 mm second at the regular cam Contact form This refers to the components determining the type of application which make up the electrical input output circuits in the contact Insulation resistance Resistance between non continuous terminals each terminal and other exposed metal parts and between each...

Page 7: ...orce be maintained to ensure high reliability For a normally closed NC circuit the driving mechanism should be set so that the actuator is normally in the free position For a normally open NO circuit the actuator should be pressed to 70 to 100 of the specified stroke to absorb possible errors If the stroke is set too close to the operating point OP this may cause unstable contact and in the worst ...

Page 8: ...ct resistance across COM and NO terminals is measured in the total travel position 7 To prevent contact welding failure be sure to use a serial resistance for each capacitive load 8 If snap action switch operation is synchronized with the AC supply phase this may cause shortened electrical life contact fusion failure contact transfer or other reliability problems Small current and voltage applicat...

Page 9: ... the section CAUTIONS FOR USE for each product Avoid using in a silicon atmosphere Avoid using organic silicon rubber adhesives sealing compounds oil grease and wires in a silicon atmosphere Please consult us when using under the following conditions 1 Environments where hydrogen sulfide or other corrosive gases are present 2 Environments where gasoline thinner or other flammable explosive gases a...

Page 10: ...ods of time Storage for extended periods of time including transportation periods at high temperatures or high humidity levels or in atmospheres with organic gases or sulfide gases may cause a sulfide film or oxide film to form on the surfaces of the contacts and or it may interfere with the functions Check out the atmosphere in which the units are to be stored and transported In terms of the pack...

Page 11: ...ing unit Simulated roller lever Large Medium Small Possible Tip of hinge lever is bent into a semi circle enabling use as a simple roller type Leaf lever Large Large Small Excellent Play in lever is used to assure maximum stroke Construction provides for space where lever is attached for outstanding resistance to freezing Hinge roller lever Large Medium Small Possible This is a hinge lever with a ...

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