Panasonic CM602-L, Reference Manual

Page 1: ...describes the names and functions of each unit using the illustrations Production process This describes the placement process step by step Specifications This describes the specifications of the machine and applicable boards This machine can use the high speed head 12 nozzles 8 nozzles and the multi functional head EJM4A E RMA01 A00 01 ...

Page 2: ...sms of Units 1 1 1 External Views 1 Front view 2 Rear view EJM4A E RMA01 A01 00 EJM4A AB01 Rear cover Feeder table 2 Feeder table 4 Rear color touch panel EJM4A AA01 Status indicator Three color signal tower Front cover Power supply switch Feeder table 3 Feeder table 1 Front color touch panel ...

Page 3: ...peration Manual Operating panel Used to put the machine into operation bring it to a stop and for the other operations 2 Operation Manual Floppy disk drive Inside the cover Used to read and write programming data 1 Programming Manual Handling of floppy disk Emergency stop button If this button is pressed the machine comes to an emergency stop 2 Safety precautions Power supply switch Used to turn O...

Page 4: ...e corresponding stage lamp blinks During automatic operation Not lit Normally running Lit Components have run out Blinking Warning of the shortage of component During teaching Lit Running 4 Explanation of status indicator lamp three color signal tower Color Status Description Trouble description Red Blinking Trouble operation cannot be continued Emergency stop Emergency stop Trouble in shafts of m...

Page 5: ...eps it at the placement position 1 on the L R side each Line camera 4Z4C 161DC1AA This camera is used to recognize components It supports the recognition of all the components from minute ones to large sized irregular shaped ones 4 Nozzle changer Standard for multi functional head 4ZTC 050NC1AA Option High speed head 12 nozzles High speed head 8 nozzles EJM4A 153E00 4ZTC 050MC1AA In changing board...

Page 6: ... head 12 nozzles No Unit name Function Head camera EJM4A 142E This camera is used for the board recognition heat compensation and calibration Nozzle holder 444C 402E Nozzles are fit in this holder The high speed head is equipped with 12 or 8 nozzle holders and the multi functional head is equipped with 3 nozzle holders Nozzle 444C 407E This picks up components with a vacuum pressure There are vari...

Page 7: ... No Unit name Function Qty Collectively changing truck 4Z4C 15XYC1AA This is a truck where intelligent feeders are placed When the collectively changing truck preparation unit option is available the preparation work is available while this machine is running 4 EJM4A E RMA01 A01 00 EJM4A AC01 1 1 ...

Page 8: ...e operated with that cover open If the cover is opened during operation the safety cover error occurs For the standard specifications with no extension conveyor the safety sensor is included because an opening for transport is close to movable parts When however the extension conveyor is included the safety sensor is not included because a safe distance between an opening for transport and movable...

Page 9: ...8 nozzles EJM4A 142E Y X 4Z4C 009E Positioning reference Board B Line camera The line camera is installed on the main body frame and recognizes components displacement inclination chipping etc Line camera Line width 55 mm 4Z4C 001E Conceptual illustration Recognition image 4Z4C 002E Conceptual illustration Process Eight components are scanned and recognized all together while the head is moved so ...

Page 10: ... unloaded from the upstream process is set in the board holder on the A stage EJM4A 024P 4Z4C 029P 2 Placing components Components are picked up Components are recognized Two transfer heads place components at high speed 4Z4C 032P 4Z4C 030P Alternate placement Components are placed A stage While one head recognizes places components another picks up recognizes components 4Z4C 031P 4Z4C 003E To 3 T...

Page 11: ...B stage 4Z4C 033P 4Z4C 029P 4 Placing components Components are picked up Components are recognized As with the A stage the two transfer heads place components at high speed 4Z4C 032P 4Z4C 030P Components are placed B stage 4Z4C 031P 4Z4C 003E 5 Unloading board The board is unloaded to the downstream process The board on which the components have been placed is unloaded to the downstream process E...

Page 12: ...mension 2350 mm W 2690 mm D 1430 mm H Three color signal tower and color touch panels not included Mass of main body 3400 kg Standard configuration excluding 140 kg of a collectively changing truck Mass 2 Mass of collectively changing truck 140 kg per unit Mass of standard configuration 3960 kg One main body and four collectively changing trucks Environmental condition Temperature 10 C to 35 C Hum...

Page 13: ...603 1005 placement 0 05 mm Cpk 1 QFP placement 0 035 mm Cpk 1 Target component Component dimensions 0603 chip to 5 mm 5 mm 7 3 mm or less diagonally Component thickness 6 5 mm maximum Component dimensions 0603 chip to 24 mm 24 mm Component thickness 6 5 mm maximum Component dimensions 0603 chip to 100 mm 90 mm Component thickness 21 mm maximum Mass 30 g maximum Board changing time 0 9 s Board size...

Page 14: ...tion Left to right flow Rear reference Option Right to left flow Front reference Option Right to left flow Rear reference EJM4A E RMA01 A01 00 Board flow direction Stopper Width adjustment conveyor Reference conveyor Front side Board flow direction Stopper Width adjustment conveyor Reference conveyor Front side Board flow direction Stopper Width adjustment conveyor Reference conveyor Front side Bo...

Page 15: ...erence Manual 1 3 Equipment Specifications Page 1 15 1 3 4 Outside Dimensions All dimensions in mm EJM4A E RMA01 A01 00 EJM4A 134E Collectively changing truck Reference Board transport height 900 Option 950 Front ...

Page 16: ...mm W Min 50 mm L 50 mm W Placement area Board flow 4 5 mm Y X 20 mm 3 mm 3 mm 50 mm 50 mm to 510 mm No cutout area No component area 50 mm to 460 mm 44 mm to 454 mm Placement area Fixed side EJM4A 114E Board thickness 0 3 mm to 4 0 mm Board mass 3 0 kg or under after placement Allowable warp accuracy 4X3C 218E Cross section of board Pre placement board state EJM4A 113E EJM4A E RMA01 A01 00 ...

Page 17: ... marks and a circuit pattern A fixed contrast is required between recognition marks and a board Binary contrast image 0 5 mm a 1 6 mm EJM4A 115E The figure 3 above is a regular triangle Mark dimensions and background The background of a mark requires the noninterference area larger than certain dimensions outside the mark itself Board recognition mark EJM4A 116E Noninterference area b 0 2 mm EJM4A...

Page 18: ...104 mm Embossed Large 126 mm 21 5 16 z z z z z z z z z z z z z 32 mm adhesive T F 6 7 32 mm Adhesive Large 63 mm 2 8 36 3 12 mm 1 Reel diameter Small reel φ 178 mm Large reel φ 178 mm to φ 382 mm 2 For the 8 mm double tape feeder two small reels or each one of small and large reels can be set 3 Depending on the reel width the maximum installation count may decrease 4 The 88 mm and 104 mm types are...

Page 19: ...7 168 1005R B F 1005R 1 0 0 05 0 5 0 05 0 5 0 02 0 35 0 05 21 2 354 177 168 1608C B F 1608C 1 6 0 1 0 8 0 1 0 8 0 1 21 0 6 66 110 103 1608R B F 1608R 1 6 0 1 0 8 0 1 0 45 0 1 21 2 220 110 103 2012C t 0 6 B F 2012C t 0 6 2 0 0 1 1 25 0 1 0 6 0 1 21 2 5 220 88 83 2012C t 0 85 B F 2012C t 0 85 2 0 0 1 1 25 0 1 0 85 0 1 21 2 5 220 88 83 2012C t 1 25 B F 2012C t 1 25 2 0 0 1 1 25 0 1 1 25 0 1 21 1 5 13...

Page 20: ...t components Representative examples Shape EJM4A 418E 1005R C 1608 C EJM4A 419E 1608R C 2012R C SS Mini Tr Di S Mini Tr Di Nozzle No 120S Target components Representative examples 130S Target components Representative examples Shape EJM4A 420E 2012R C 3216R C S Mini Tr Di Mini Tr Di EJM4A 421E 3225R C 4532R C TAN X B C Al electrolytic A B Nozzle No 205S Target components Representative examples 20...

Page 21: ...wn in the previous page which support the components measuring 7 3 mm or less from one corner to the opposite corner can be attached Nozzle layout and fully attached nozzle count for high speed head 12 nozzles figures seen from above For the high speed head 12 nozzles only the six types of nozzles shown in the previous page are available EJM4A 156E EJM4A E RMA01 A01 01 ...

Page 22: ...012R C SS Mini Tr Di S Mini Tr Di Nozzle No 120 Target components Representative examples 130 Target components Representative examples Shape 444C 005E 2012R C 3216R C S Mini Tr Di Mini Tr Di 444C 006E 3225R C 4532R C TAN X B C D Al electrolytic A B C Nozzle No 140 Target components Representative examples 450 Target components Representative examples Shape 444C 007E TAN D Al electrolytic D SOP SO...

Page 23: ...ove tables which support the components measuring 12 mm or less from one corner to the opposite corner can be attached to all the heads Large nozzles 450 and 460 shown in the above tables which support the components measuring more than 12 mm from one corner to the opposite corner can be attached to the head No 2 and the head No 4 At the same time small nozzles can also be attached to the head No ...

Page 24: ...Al electrolytic D E F SOP SOJ PLCC BGA CSP EJM4A 136E SOP SOJ QFP PLCC BGA Nozzle No 1005 Target components Representative examples 1006 Target components Representative examples Shape EJM4A 135E SOJ QFP PLCC BGA 4X3C 208E This is a nozzle a reflector to be attached to the head not in use for pickup depending on the combination of components to be picked up It enhances the recognition stability of...

Page 25: ...case detach attach the orifices seeing below a Divided type nozzles 1001 1002 nozzles CM401 CM402 CM602 specific orifice Plated CM401 CM402 CM602 ready SUS CM401 CM402 CM602 unready Current nozzle Dedicated orifice Bolt type Product number KXFB03KNA00 CM401 CM402 CM602 ready Orifice change b Integral type nozzles 1003 1004 1005 special nozzles CM401 CM402 CM602 specific orifice With orifice CM401 ...

Page 26: ...elow a Detaching CM401 CM402 CM602 specific orifices when using some nozzles CM401 CM402 CM602 ready nozzle Former model ready Orifice change CM401 CM402 CM602 ready nozzle Former model ready Orifice detach b Changing the settings of vacuum sensor when using all nozzles In this case all the nozzles to be used must be intended for CM401 CM402 CM602 To use CM401 CM402 CM602 nozzles as they are on th...

Page 27: ...Use the nozzles without orifices 2 Select the channels 1ch 3ch to be set using and keys Each channel s function 1ch Head A Nozzle off detection 2ch Head A Pickup miss detection 3ch Head B Nozzle off detection 4ch Head B Pickup miss detection 3 Press for three seconds or more When it is reset 0 is indicated It is carried out with a vacuum OFF 4 Turn ON a vacuum in the output check 5 Read the indica...

Page 28: ...e h 1 1 0 Alternately For setting values refer to the specifications the setting values of vacuum sensor below Setting values of vacuum sensor H 1 P0 1 0 h 1 1 0 H 2 10 Original setting value 20 h 2 0 H 3 P0 1 0 h 3 1 0 H 4 10 Original setting value 20 h 4 0 P0 Vacuum pressure of 1003 nozzle Setting procedures of vacuum sensor Example For CM20 CM120 CM100 Make the setting on each head Three indica...