Panasonic EP3513-U1, Servise Manual

Page 1: ...EP3513 ORDER NO HPD0509U24C1 1 MASSAGE LOUNGER EP3513 U1 SPECIFICATIONS 2005 Matsushita Electric Works Ltd All rights reserved Unauthorized copying and distribution is a violation of law ...

Page 2: ...ASSAGE RANGE MOVEMENT RANGE OF MASSAGE WHEELS 5 3 TURNING ON THE POWER 6 4 REQUIRED TOOLS 7 5 DISPLAY METHOD OF MASSARG BLOCK TOTAL USE TIME AND OPERATION TIME 8 6 DISASSEMBLY 12 7 ACTUAL WIRING DIAGRAM 52 8 CHECKING 55 9 GREASE 60 10 EXPLODED VIEW 63 11 REPLACEMENT PARTS LIST 70 ...

Page 3: ...EP3513 ORDER NO HPD0509U24C1 3 1 COMPONENTS IDENTIFICATION 1 1 MASSAGE LOUNGER ...

Page 4: ...EP3513 ORDER NO HPD0509U24C1 4 1 2 CONTROLLER ...

Page 5: ...ING VIBRATING TAPPING A TAPPING B WHOLE BACK ROLLING REGIONAL ROLLING Width adjustment Approx 2in to 8in 5cm to 21cm Intensity adjustment Shiatsu Swedish Knead Tap A Tap B whole back roll and Regional roll from gentle to strong 2in 5cm wide adjustability where massage heads push out toward body as intensity increases ...

Page 6: ...witch cannot be moved to the on position Timer When the on off button is pushed a timer begins to prevent overuse After approximately 15 minutes time expires and the massage wheel goes into storage position After each use Be sure to turn the power switch to off To prevent children from using this unit lock the power switch by moving the operating lock switch to the lock position As a further cauti...

Page 7: ...EP3513 ORDER NO HPD0509U24C1 7 4 REQUIRED TOOLS ...

Page 8: ...ntroller cover closed 1 Insert the Power plug into the power source and turn on the switch of the Power source switch block 2 While pushing the buttons of Ⅱ and Ⅲ continue to push the On off button for more than approximately three seconds 3 After the buttons of Ⅱ and Ⅲ light open the Controller cover and push the Lateral button On the screen of remaining operation time the current pressure is sho...

Page 9: ...ng the buttons of Ⅲ and Ⅳ continue to push the On off button for more than approximately three seconds 4 After the buttons of User A and User C light open the Controller cover and push the OK button The accumulative usage time is shown on the Controller If the accumulative usage time is less than five hours it does not show anything If it is less than 10 hours it is shown five hours The maximum in...

Page 10: ...EP3513 ORDER NO HPD0509U24C1 10 ...

Page 11: ...ER NO HPD0509U24C1 11 5 3 DISPLAY METHOD OF OPERATION TIME While in the display method of Massage block total use time push the buttons on the Controller to indicate the accumulative usage time of each operations ...

Page 12: ...12 6 DISASSEMBLY 6 1 Removing the Rear cover 1 Unscrew two screws on the Rear cover top and two pushturn rivets and remove the Rear cover top pulling it 2 Unhook the hook fixing the Rear cover bottom and the Rear cover fixing plate ...

Page 13: ... cover bottom and remove the Rear cover bottom pulling it at your direction Caution in assembly Install the Rear cover top bottom so that the installing hooks are hooked inside on the top side two hooks on each left right sides three hooks Screw screws on the Rear cover top manually ...

Page 14: ...LOCK Move the Massage mechanism block to the bottom pushing the high low adjustment button 1 Unscrew four screws on the Rear cover fixing plate 2 Unscrew four screws on the PCB cover and remove the PCB cover 3 Unscrew a screw on the Ground wire and disconnect Connectors ...

Page 15: ...t only left side because it may damage the Sensor board located at right side if you use the tool on the right side 5 Unscrew four screws on the Rail piece set left and remove the Rail piece set left and install the special tool Caution If the Massage mechanism block may fall down hold it by your hand 6 Unscrew four screws on the Rail piece set right and remove the Rail piece set right Caution If ...

Page 16: ...the Massage mechanism block so that it does not fall down Be sure to install the correct side Rail piece sets Caution when handling the Massage mechanism block Be sure to handle the Massage mechanism block carefully so that the PCB of the Pressure sensor is not pushed to the desk or given extra pressure when putting the Massage mechanism block which could lead to the cracks of the PCB This may eve...

Page 17: ...1 Unload the Controller from the Controller stand and unscrew four screws on the Controller stand 6 3 2 REMOVING THE ARMREST 1 Unscrew one screw on the Plug cover on the back of the Armrest and remove the Plug cover and the Hose 2 Unscrew three screws on the bottom of the Armrest and lift the Armrest to remove ...

Page 18: ... one also Caution in installing Install the Armrest to the Pipe securely as the Figure 6 3 3 DISASSEMBLY OF THE ARMREST 1 Remove the Controller stand cover using a slotted screwdriver and remove the Side cover and unscrew a screw 2 Remove two Push turn rivets ...

Page 19: ...EP3513 ORDER NO HPD0509U24C1 19 3 Remove the Side cover 4 Unscrew a screw 5 Unscrew four Screw Ds and five Screw Es and remove the Armrest ...

Page 20: ... to install the Armrest so that the Cloth is under the Armrest 6 Unscrew two screws 7 Pull out the Pin E first and the Pin G with the spring shrunk with pliers The work will be easy if you hold the Spring with an Insulated tie Be careful of the Spring which may pop up if it is not shrunk when the Pins are pulled out ...

Page 21: ... floated from the I 8 Remove the Resin bushing Caution in installing Be sure to install the Pins as the Figure Caution in installing Be sure to make the Spring hooked on the ditch as the Figure when installing the Spring Shrink the Spring with pliers etc while the Spring is inserted to the Absorber completely ...

Page 22: ...24C1 22 Caution in installing Be sure to make the Holes united as the Figure 9 Remove the H and remove the I from the J 10 Remove the Cloth from the I Caution in installing Hook the Cloth on the Ribs when installing the Cloth ...

Page 23: ...n bushings and two Stickers 12 Unscrew six screws 13 Remove the Cloth from the N Caution in installing Hook the Cloth on the Ribs when installing the Cloth Tips in installing Installing the Cloth would be easy if the pointed portion is assembled first ...

Page 24: ...eed all the procedures of 6 3 REMOVING THE ARMREST CONTROLLER STAND 2 Remove nine Push turn rivets on the Under cover right left 6 4 2 REMOVING THE SIDE INNER COVER 1 Proceed all the procedures of 6 3 1 REMOVING THE ARMREST and 6 4 1 REMOVING THE UNDER COVER 2 Unscrew two screws on the Side inner cover ...

Page 25: ... removing the Under cover right remove the portion near to the Power source switch box Caution in installing When installing the Under cover check whether Hoses are not bent or hooked moving the Ottoman 4 Remove the Hose from the 2 row joint and remove the Side inner cover ...

Page 26: ...nd unscrew three screws on the Under box top left and float the Under box top left 3 Remove the Ottoman hoses which go through the hose on the Under box top left then you can remove the Under box top left Be careful of the allocation of the Hoses when installing Hoses 4 Unscrew a screw on the Under box top right and slide the Under box top right to the left and unhook four hooks ...

Page 27: ...1 27 5 Remove the Sub PCB 6 Unscrew three screws and take out the Under box from the front Caution Be careful of the position that the Ottoman hose is taken out When installing the Under box right top four Hooks should be hooked ...

Page 28: ...he Massage mechanism block completely 3 2 Proceed all the procedures of 6 4 1 REMOVING THE UNDER COVER Proceed the procedures of 6 5 REMOVING THE UNDER BOX from 1 to 4 and disconnect the Connectors CN103 CN110 of the Ottoman lift unit connecting to the Sub PCB 4 Remove the Ottoman lift pin long Snap pin and Ottoman lift unit It would be easy to remove the Ottoman lift unit if you unload the Massag...

Page 29: ...ge mechanism block completely 2 Proceed all the procedures of 6 4 1 REMOVING THE UNDER COVER 3 Proceed the procedures of 6 5 REMOVING THE UNDER BOX from 1 to 4 and disconnect the Connectors CN102 CN111 of the Reclining lift unit connecting to the Sub PCB 4 Remove the Ottoman lift pin long Snap pin and Reclining lift unit It would be easy to remove the Reclining lift unit if you unload the Massage ...

Page 30: ...G THE OUTER MATERIAL 2 Unhook the Hooks on both sides which connect the Seat to the Under pipe 3 Remove seven Push turn rivets and unhook a Hook which connect the Seat and the Ottoman Caution in installing When installing seven Push turn rivets and a Hook make the Ottoman pulled at maximum with the Ottoman lever pulled so that the Air hoses are not hooked ...

Page 31: ...ed tie and unzip the Zippers connecting the Seat and the Ottoman 5 Unzip the Zippers on the reverse side of the Seat Caution in installing Be careful of the directions of the Hose clamps as the Figure when connecting the Hose to the Seat side air bag ...

Page 32: ...ed the procedure of 3 of 6 7 REMOVING THE SEAT and unzip the Zippers connecting Seat and the Ottoman and remove the Push turn rivets 3 Proceed the procedure of 4 of 6 5 REMOVING THE UNDER BOX 4 Unscrew three screws and remove the Leg slide lever from the Under pipe 5 Remove the Wire install portion first and then tip of the Wire form the Leg slide lever ...

Page 33: ... ORDER NO HPD0509U24C1 33 6 Slide the Hose clamps by nippers fixing Ottoman hoses and pull out the Hoses and take out the Hose from the Rod holder The work would be easy if you do before removing the Ottoman ...

Page 34: ...e the lumpy side of the Rod holder face the Seat which may tear the Seat 7 Remove four Lift bushings and four Snap pins on the Under pipe side of the Parallel link 8 After removing the Hinge pin B Washer and the U nut on both sides of the Ottoman you can remove the Ottoman ...

Page 35: ...LY OF THE OTTOMAN 1 Proceed all the procedures of 6 8 1 REMOVING THE OTTOMAN 2 Unscrew six screws on the Ottoman cover 3 Remove two Rubber caps with a slotted screwdriver 4 Unscrew two screws behind the Rubber caps and remove the Protection rubbers ...

Page 36: ...EP3513 ORDER NO HPD0509U24C1 36 5 Remove two Rod holders on the Ottoman cover with nippers 6 Remove the Ottoman cover slowly 7 Unhook the Cloth on the 12 ribs and remove the Air ottoman cloth ...

Page 37: ...HPD0509U24C1 37 8 Unhook two Hooks and remove eight Push turn rivets and remove the Air ottoman cloth Caution in installing When installing the Air ottoman cloth be sure to put the Air bag into the pocket of the Cloth ...

Page 38: ...EP3513 ORDER NO HPD0509U24C1 38 9 Remove the Springs Use the Insulated tie as the Figure when installing the Springs ...

Page 39: ...R NO HPD0509U24C1 39 10 Unscrew two screws and remove the O 11 Pulling the Wire for Leg slide lever pull out the Slide base 12 Remove the B from the A and slide the Wire for leg slide lever as the Figure to remove ...

Page 40: ...3 ORDER NO HPD0509U24C1 40 13 Unscrew two screws and remove the P As the same unscrew four screws and remove the Q Caution in installing Fix each Hoses with Insulated ties as the Figure when installing the Q ...