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4 TROUBLE SHOOTING GUIDE

(Refer to WIRING CONNECTION DIAGRAM.)

CHECK POINTS FOR ELECTRICAL PARTS.

< TROUBLE >

< CHECK >

NO

< REMEDY >

Does not operate.

<CHECK BATTERY PACK.>

Replace battery pack.

If no less than 7.2 V DC is available across the (+) and (-) terminals, the battery
pack is OK.

Note:

The battery pack is sold separately as an optional accessory. See the nearest
sales dealer for details. The battery pack has a limited life. The pack should be
replaced if

- after being charged for the rated charging time the battery voltage is less than
7.2 V DC or the usable time is extremely short.

- the battery leaks. Check battery for leaks and terminals for corrosion.

OK

NO

<CHECK TERMINAL CONNECTIONS BETWEEN MAIN UNIT AND

Repair contacts.

BATTERY PACK.>

Check for proper terminal contacts.

OK

NO

<CHECK MICRO SWITCH.>

Replace micro switch.

(See WIRING CONNECTION DIAGRAM.)

1. When lever is slightly depressed;

* There should be continuity between (1) and (3).
* There is no continuity between (1) and (2) or (2) and (3).

2. When lever is not depressed;

* There should be continuity between (1) and (2).
* There is no continuity between (1) and (3) or (2) and (3).

NO

Does not

<CHECK VAROAB;ERESOSTAMCE.>

Replace variable

speedcontrol.

Disconnect white leae wire coming from variable resistance.

resistance.

There should be 50 ± 10k

between (A) and (C).

There should be 0 - 50 ± 10k

between (A) and (B).

OK

NO

<CHECK MODULE.>

Replace drivingshaft

Disconnect blue lead wire coming from module, if it shows wave

or cam A.

form as follows with (-) terminal and blue lead wire connected to 7.2V DC.

OK

NO

<CHECK FET CIRCUIT BLOCK.>

Replace FET circuit.

Check lead wire terminals. Disconnect lead wire.

OK

NO

<CHECK MOTOR.>

Replace motor.

The motor normally operates with its white (+) and black (-) lead wires connected to
7.2 V DC.
Ref.: motor rotating speed 13,700-18,000.

6

EY3654

Summary of Contents for EY3654 - 7.2V CAULKING GUN

Page 1: ... copying and distribution is a violation of law EY3654 4 TROUBLE SHOOTING GUIDE 6 5 EXPLODED VIEW 7 6 REPLACEMENT PARTS LIST 8 Variable Speed Cordless Sealing Gun SPECIFICATIONS Motor voltage DC Motor 7 2V Ejection pressure 2 500N 250kgf Length overall max 892mm 35 min 550mm 22 Weight with battery pack 2 1kg 4 6 lbs CONTENTS Page Page ORDER NO PTD0009U36C1 ...

Page 2: ...1 SCHEMATIC DIAGRAM 2 WIRING CONNECTION DIAGRAM 2 EY3654 ...

Page 3: ... NOTE To open housing A and B unhook one part of housing using a flatted screw driver NOTE When assembling housing A and B fit housing hooks each other first Ref No 1B Procedure 1A 1B Removal of driving block 1 Remove one housing screw and one release lever screw 2 Take driving block out 3 Remove one screw on radiating board 3 EY3654 ...

Page 4: ...w speed Ref No 1D Procedure 1A 1B 1C 1D Removal of driving block 1 Remove counter gear transfer gear and internal gear NOTE Check proper direction of internal gears when assembling 2 Remove driving shaft NOTE Do not lose stick 3 Remove clutch key and coil spring NOTE Check proper positioning and direction of clutch key and coil spring when assembling 4 Remove two screws of pinion cover 5 Remove pi...

Page 5: ...are all same For connection A confirm position or deformationof switch lever For connection B take switch lever off Ref No 1F Procedure 1A 1B 1C 1D 1E 1F Removal of rack 1 Take out spring pin using ø3mm stick NOTE When taking pinion gear out rack may move freely 2 Pull out rack forward CHECK POINT When rack does not move pushing release lever there is a possibility to cause that the part of pinion...

Page 6: ...SWITCH Replace micro switch See WIRING CONNECTION DIAGRAM 1 When lever is slightly depressed There should be continuity between 1 and 3 There is no continuity between 1 and 2 or 2 and 3 2 When lever is not depressed There should be continuity between 1 and 2 There is no continuity between 1 and 3 or 2 and 3 NO Does not CHECK VAROAB ERESOSTAMCE Replace variable speedcontrol Disconnect white leae wi...

Page 7: ...5 EXPLODED VIEW EY3654 7 ...

Page 8: ...D CONTROL 1 28 WEY3653L2548 VARIABLE RESISTANCE 1 29 WEY3653L2128 MODULE 1 30 WEY3653L2108 FET 1 31 WEY3653L2948 LEAD WIRE SET B 6 32 WEY3652L2008 MICRO SWITCH A 1 33 WEY3652L2018 MICRO SWITCH B 1 34 WEY3650B0577 SWITCH FRAME 1 35 WEY3653L6438 WASHER C Ø3 0 2 36 WEY3790L2157 TERMINAL PLATE 1 37 WEY30070927 LOCK SPRING 1 38 WEY3653Y3208 SWITCH HANDLE 1 39 WEY3653H3238 RACK RELEASE LEVER 1 40 WEY508...

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