Panasonic EYFLA4, Quick Manual

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Page 2: ... by Joint type 14 14 AccuPulse AccuPulse setup 17 Verifying AccuPulse on Applications 18 19 Reinstating AccuPulse on Applications 20 21 AccuPulse Torque Graphs by Joint type 22 23 Precision Clutch Tool Verifying Clutch Tools on Applications 25 26 Low Torque Clutch Tools Programming Instruction EY7411 27 Warranty and Service Warranty and Service forms 28 29 Panasonic Life Solutions Company of Ameri...

Page 3: ...Identifying Joint Types Panasonic Life Solutions Company of America Assembly Tools Division 2 Riverfront Plaza 5th Floor Newark NJ 07102 www panasonic com assemblytools ...

Page 4: ...CR Please refer to the Owner s Manual for further instruction beyond Best Practices These models can operate in both One Way mode or Two Way mode One Way communication mode The Remote control is used to change tool settings Two Way communication mode The Qualifier will change tool features and will override any settings made by the remote control Each press of the A B C or D buttons on the remote ...

Page 5: ... activated before the programmable minimum runtime the tool alerts the operator to a NOK fastening 0 1sec per stage P0 Variable speed ON Select stage with button Initial setting is P0 P1 Single speed OFF Speed can be controlled by use of the trigger 1 time Restore Factory Default F All settings return to initial setting On F press the Save Blue Button 0 99 Off Select stage with button Initial sett...

Page 6: ...FLA7 EYFLA8 EYFLA9 EYFMA2 Quick Programming guide AccuPulse Panasonic Life Solutions Company of America Assembly Tools Division 2 Riverfront Plaza 5th Floor Newark NJ 07102 www panasonic com assemblytools ...

Page 7: ...stage with button Initial setting is R0 R1 360 reverce ON Tool first reverses 360 degree aligning the threads greatly reducing the possibility of cross threads 0 30 Off Select stage with button Initial setting is U 1 30 1 to 3 0sec High speed run down time starts on trigger pull then automatically downshifts to 300 rpm Select stage with button Initial setting is L1 B D 1 time Cross thread reductio...

Page 8: ...bs Etc Nm Joint Simulator Model EYFJS22NM Joint Type Setting Medium Hard Mode Pulse Serial 123456 Transducer Model EYFST22NM Transducer Serial 123456 Residual Audit Torque Nm 21 Calibration Date 2014 01 01 Model EYFST22NM Sockets Extensions Etc 13mm w 10 Ext Audit Wrench Make Brand Audit Wrench Model Serial ABC 123 Audit Wrench Mode Peak Audit Wrench Settings Torque Angle Threshold Tool Model Numb...

Page 9: ...EYFLA4 EYFLA5 EYFLA6 EYFMA1 EYFNA1 EYFPA1 Mechanical Pulse Tools ...

Page 10: ...cation Verify Mechanical Pulse Tools On Applications Following these guidelines including the Set Up Worksheet will streamline the set up and verification process Set Up Worksheet Static Residual Torque Audit w Audit Wrench Torque Curves Method For New Installations In most cases Residual Audit Wrench Dynamic Transducer torques will be different due to differences in the joint Set Up Worksheet ...

Page 11: ...and be sure to hold the trigger until the tool shuts off Audit The Fastener Conduct a static residual audit of the fastener to verify accuracy Adjust Torque If the torque is out of specification adjust the tool s Program Setting 1 30 to increase or decrease the torque until the residual audit is within specification If unable to achieve the required specifications consider using a larger tool on M...

Page 12: ...ate Mechanical Pulse Tools On Applications Following these guidelines including the Set Up Worksheet will streamline the set up and verification process Set Up Worksheet Static Residual Torque Audit w Audit Wrench Method For Reinstating Tools In most cases Residual Audit Wrench Dynamic Transducer torques will be different due to differences in the joint Set Up Worksheet ...

Page 13: ... tool on the Transducer with the Joint Simulator Wait 10 seconds in between rundowns 4 Run The Tool On The Application Update Worksheet Run The Tool Run the tool on the application and be sure to hold the trigger until the tool shuts off Audit The Fastener Conduct a static residual audit of the fastener to verify accuracy Adjust Torque If the torque is out of specification adjust the tool s Progra...

Page 14: ... Tool set to L1 ...

Page 15: ... Tool set to L1 ...

Page 16: ...EYFLA7 EYFLA8 EYFLA9 EYFMA2 AccuPulse ...

Page 17: ...itial Torque Setting AccuPulse HR Setup Instructions Chart based on medium hard joint type 1 Reset Torque Stage to initial setting from Step 1 2 2 Adjust L mode from L1 to L2 3 Rundown Fastener confirm Bolt head is Flush by VISUAL Check 4 If NOK increase L mode until Flush by Visual Check 5 If OK proceed to step 3 1 Perform static audit on fastener with rotary transducer or torque wrench 2 Adjust ...

Page 18: ... Up Worksheet Static Residual Torque Audit w Audit Wrench Torque Curves Method For New Installations In most cases Residual Audit Wrench Dynamic Transducer torques will be different due to differences in the joint Set Up Worksheet EYFLA7 EYFLA8 EYFLA9 EYFMA2 Verify AccuPulse Tools On Applications Following these guidelines including the Set Up Worksheet will streamline the set up and verification ...

Page 19: ...set up torque curves 4 Run The Tool On The Application Record to Worksheet Run The Tool Run the tool on the application and be sure to hold the trigger until the tool shuts off Audit The Fastener Conduct a static residual audit of the fastener to verify accuracy Adjust Torque If the torque is out of specification adjust the tool s Program Setting 1 40 to increase or decrease the torque until the r...

Page 20: ...instate AccuPulse Tools On Applications Following these guidelines including the Set Up Worksheet will streamline the set up and verification process Set Up Worksheet Static Residual Torque Audit w Audit Wrench Method For Reinstating Tools In most cases Residual Audit Wrench Dynamic Transducer torques will be different due to differences in the joint Set Up Worksheet ...

Page 21: ...the tool on the Transducer with the Joint Simulator Wait 10 seconds in between rundowns 4 Run The Tool On The Application Update Worksheet Run The Tool Run the tool on the application and be sure to hold the trigger until the tool shuts off Audit The Fastener Conduct a static residual audit of the fastener to verify accuracy Adjust Torque If the torque is out of specification adjust the tool s Pro...

Page 22: ...130 135 140 145 150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 EYFLA7 EYFLA8 EYFLA9 EYFMA2 Hard Joint 30 Degrees Approximate torque settings for various joint types Angle declared by rotating the fastener from flush 50 to target torque 100 Tool set to L1 Medium Hard Joint 60 Degrees Approximate torque settings for various joint ty...

Page 23: ...1 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 EYFLA7 EYFLA8 EYFLA9 EYFMA2 Soft Joint 360 Degrees Approximate torque settings for various joint types Angle declared by rotating the fastener from flush 50 to target torque 100 Tool set to L1 Medium Soft Joint 180 Degrees Approximate torque settings for various joint types Angle declared by rotating the fastener from flush 50 to target to...

Page 24: ...EYFGA1 EYFGA2 EYFGA3 EYFGB1 EYFGB2 EYFGB3 Clutch Tools ...

Page 25: ... EYFGB1 EYFGB2 EYFGB3 Verify Panasonic Clutch Tools On Applications Following these guidelines including the Set Up Worksheet will streamline the set up and verification process Set Up Worksheet Residual Torque Audit w Audit Wrench Method For New Tool Installations In most cases Residual Audit Wrench Dynamic Transducer torques will be different due to differences in the joint ...

Page 26: ... and Tool before testing Run 10 cycles on the joint simulator to get the components warmed up and grease moving Run The Tool Run the tool on the Transducer with the Joint Simulator 4 5 Run The Tool On The Application Update Worksheet Run The Tool Run the tool on the application and be sure to hold the trigger until the tool shuts off Audit The Fastener Conduct a residual audit of the fastener to v...

Page 27: ... of screws with or The range can be set within 0 99 0 is not counted b Count System Up or Down Press the Mode button to change the direction of counting screws Up or Down 3 Edit Buzzer Function Press Mode for 2 or more seconds while the control panel is illuminated Count F1 should be displayed Press the or to change the buzzer sounds b0 No Sound Off b1 Low Pitched Sound b2 Medium Pitched Sound b3 ...

Page 28: ...this service offering please fill out the form and send your tool to Panasonic Factory Service Center Attn Assembly Tool Repair 4900 George McVay Drive Suite B McAllen TX 78503 Tel 866 907 9111 or Direct 956 683 2930 Email panacare us panasonic com To provide prompt service please include a copy of the original Proof of Purchase or invoice noting the date of purchase of your Panasonic Assembly Too...

Page 29: ...urned Shipped Via In efforts to help reduce costs and speed up turn around time for repairs we require a 100 00 pre approval In addition any tools not repaired will have a 25 00 diagnostic fee and the choice to return the tool or dispose the tool at Panasonic Repair Equipment Worksheet Shipping Warranty Returning Product Information High No Backups Exception UPS RED Normal Urgency of Repair Distib...