Panasonic KXF-033C, Operating Instructions Manual

Page 1: ... Thank you for purchasing LD10F LD10B the slotted magazine loader ST Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary Slotted Magazine Loader ST LD10F LD10B ...

Page 2: ......

Page 3: ...01 00 M11E WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer ...

Page 4: ...ustment and exchange of consumers Also the troubleshooting is included Part 2 Maintenance manual This is the manual for the machine operators and describes about operating procedure cautions and information which is necessary for operation LD10B M Part 3 Operating manual Parts constructions of each unit is indicated individually by the exploded view Use this for parts order or confirmation of part...

Page 5: ...g Manual FUNCTIONS SPECIFICATIONS MAJOR COMPONENTS BASIC OPERATION DAILY OPERATION CHANGING MACHINE SET UP 1 2 3 4 5 6 GENERAL DESCRIPTION OPERATION SAFETY PRECAUTIONS Refer to the following pages for detailed contents 033C E OMAC 0001 033C E OMA00 C02 01 ...

Page 6: ... SPECIFICATIONS 2 1 Specifications of Machine 2 1 2 1 1 Outline Specifications 2 1 2 1 2 Outer Dimension Stocker after Stacking up 2 2 2 1 3 Specifications of Board 2 3 3 MAJOR COMPONENTS 3 1 Visual Diagram 3 1 3 2 About Main Units 3 2 3 3 Signal Tower 3 3 GENERAL DESCRIPTION SAFETY PRECAUTIONS 5 CONTENTS ...

Page 7: ...n the case of LC48 4 3 4 1 4 How to Set Production Counter In the case of LC4H 4 4 OPERATION 5 DAILY OPERATION 5 1 Starting of Automatic Operation 5 1 5 1 1 Preparation and Checking before Operation 5 1 5 1 2 Turn on the Machine and Start Automatic Operation 5 2 5 1 3 Put in or Take out Magazine 5 3 5 2 Production End and Interrupt Production 5 4 6 CHANGING MACHINE SET UP 6 1 Process of Change 6 1...

Page 8: ...Page 4 CONTENTS 033C E OMA00 B03 01 MEMO ...

Page 9: ...n below The following is only some examples of the symbolic indications DANGER WARNING CAUTION This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is consid ered that there is a po...

Page 10: ...ine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST Front view of warning label attached positions 0 1 N G B WARNING HIGH VOLTAGE You will have serious electric shock if you touch electric power supply inside 0 1 J X A DANGER DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious inju...

Page 11: ...rmal state a breakdown or an accident will occur There is one emergency stop button Pressing it stops operation Remove the cause of the danger or abnormality then re start the machine To reset the emergency stop button turn it clockwise M33E 1B 033C E OMA00 B04 01 033C PS006 Front operation panel EMERGENCY STOP R S E T E R S E T E EMERGENCY STOP R S E T E R S E T E ...

Page 12: ...djust machine settings You may be injured if the machine is actuated Also you may be struck by an electric shock There are two levels of procedure shown below for each kind of work 1 Cutting off the power supply of the machine For repairing the control box 2 Main power OFF For replacing a control part such as a sensor or for disassembling or replacing parts 1 The breaker to which the machine is co...

Page 13: ...Page 9 DANGER 033C E OMA00 B04 01 DO NOT TOUCH ACTIVE PART WHEN OPERATING You will have serious injury if you touch the active part L02E ...

Page 14: ...CTING PNEU MATIC EQUIPMENTS CUT OFF THE AIR SUPPLY AND EX HAUST AIR FROM THE EQUIP MENTS You will have serious injury if the residual pressure actuates the machine Before inspecting pneumatic equipment cut off the air supply and exhaust the air from the equipment Switch OFF the power M02E DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPER ATE THE MACHINE The machine may be opera...

Page 15: ...ARGE OF MAINTENANCE MUST REPAIR OR ADJUST THE MACHINE The machine may be incorrectly repaired or adjusted resulting in malfunction Have the machine repaired or adjusted by a trained professional maintenance engineer Consult the manufacturer for training M08E ...

Page 16: ...connected with the machine Never damage remake bring close to heating appliances bend forcibly twist pull put heavy objects on and bundle up M85E M86E M89EB M87E DO NOT INSERT OR REMOVE POWER AND OTHER PLUGS BY WET HAND If plugged in or unplugged by wet hand it may result in electric shock GROUND THE MACHINE PROPERLY There is a risk of an electric shock or leak Consult a professional electrical co...

Page 17: ... or malfunction of the machine M27E DO NOT PLACE ANY OBJECTS ON THE COVER The cover may break due to the weight of the objects and injure you M16EB DO NOT CLIMB OR RIDE ON THE MACHINE You may fall from or get caught in the machine and get injured M18E BE CAREFUL OF THE PNEU MATIC PRESSURE UNIT You may stumble over the pneumatic unit break the glass and be injured M26EB BE CAREFUL OF THE MOTOR You ...

Page 18: ...maintenance work M39E CARRY OUT PERIODIC MAIN TENANCE AND INSPECTION If you fail to carry out periodic inspection and maintenance the machine cannot exhibit its true performance Also it may break down or produce defectives Periodic inspection and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL M44E ...

Page 19: ...ERIAL PLATE 033C E OMA00 B05 04 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number 033C IL001 LD10F M KXF 033C Actual numbers are shown on the plate instead of ...

Page 20: ...Page 16 SERIAL PLATE 033C E OMA00 B05 01 MEMO ...

Page 21: ...N G E N E R A L D E S C R I P T I O N This chapter discusses the items necessary for proper operation of the ma chine such as specifications and components of the machine and precautions during operation Be sure to read the instructions before operating the machine ...

Page 22: ... MEMO 033C E OMA00 A04 01 ...

Page 23: ...by an air cylinder 3 When a magazine has boards in its back the stoker after stacking up can reverse the magazine and sends boards This machine sends boards to the next process from a magazine as follow process Cramp the magazine Magazine moves up Send a board by an air cylinder To the next process 033C E OMA01 A01 00 1 1 Operation Process Flow Chart Send an usable magazine lower side Take out the...

Page 24: ...Chapter 1 GENERAL DESCRIPTION Section 1 FUNCTIONS Page 1 2 033C E OMA01 A01 01 MEMO ...

Page 25: ...0 5mm to 2 0mm 8 0 seconds per board 20 0 s Empty 2 Full 3 selectable 1 to 4 pitch 10 mm 50 pieces No full magazine empty magazine full Item Standards Note 033C E OMA02 A01 01 2 1 Specifications of Machine Outline specifications Board dimensions Board thickness Cycle time Magazine change time 60Hz Magazine Stock q ty Pitch feed Pitch Board capacity Warning lamp ...

Page 26: ... unit Rated voltage single phase200 V Frequency 50 60 Hz Power 1 kVA Air pressure over 0 5 MPa Consumed 50 l min 10 C to 35 C Surrounding condition pitch 10 mm 50 slots cross section of a magazine M L are the same measure Operation unit power switch emergency switch air quantity L W H 355 320 563 34 34 033C PS004 004C IL004 1665 780 1900 Unit mm L W H 355 320 004C PS005 780 1900 560 1311 1665 ...

Page 27: ...oard s moving direction and standard for deciding board s position 2 1 3 Specifications of Board 033C E OMA02 A01 00 board s moving direction left right 004C IL013 outline standard pin standard mim 50 50 to max 330 250mm L W L W Specifications of board Space for transfer Mounting on both sides 3 3 6 5 0 5 2 20 5 5 014C IL003 open space for transfer ...

Page 28: ...Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATIONS Page 2 4 033C E OMA02 A01 01 MEMO ...

Page 29: ...Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Page 3 1 3 033C E OMA03 A01 00 Section 3 MAJOR COMPONENTS 3 1 Visual Diagram 033C PS006 ...

Page 30: ...magazine to the front of the lifter you can stock three magazines 5 CONVEYOR LIFTER Bringing the usable magazine into the lifter and fix it with cramper 6 DISCHARGE CONVEYOR Discharging the empty magazine from the lifter you can stock two maga zines 3 2 About Main Units 033C E OMA03 A01 00 3 CYL PRESSURE 033C PS007 2 LIFTER 033C PS008 4 SUPPLY CONVEYOR 1 BASE SECTION 6 DISCHARGE CONVEYOR 5 CONVEYO...

Page 31: ...n under machine adjustment A trouble cause the machine cannot con tinue its operation emergency stop air pressure down A trouble occurred but the machine still can continue its operation 3 3 Signal Tower green 033C E OMA03 A01 00 THREE WAYS SIGNAL TOWER ONE WAY SIGNAL TOWER Signal Tower is the device to warn the trouble when the stocker after stacking up is working THREE WAYS SIGNAL TOWER 004C IL0...

Page 32: ...Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Page 3 4 033C E OMA03 A01 01 MEMO ...

Page 33: ...on light switch color function 2 green A button to start the line The sending conveyor of each unit start to move 033C E OMA04 A01 01 PB 4 1 Operation Switch Panel 1 red The indicator lamp of power switch POWER LINE START 033C IL007 7 4 11 6 8 2 10 9 1 5 3 EMERGENCY PRODUCTION COUNTER MANU AUTO RESET ORIGIN TAKE OUT MAGAZINE PUT IN MAGAZINE LINE START PROD END POWER PITCH STEP ...

Page 34: ...e till the magazine move to the position of the limit switch Put a magazine into the lifter when the lifter is on the magazine supply position there is not a magazine on the lifter and a magazine is on the position of the limit switch which is on the supply conveyor PITCH AUTO MANU rotary switch red production counter PB 11 green Move the discharge conveyor for a while after the magazine move thro...

Page 35: ...ESET Mode setting Press ENTER If you want to set input mode DOWN keep pressing INPUT M till DOWN is represented Press RESET If you want to switch to the output mode press OUTPUT H If you UP the counter OP will be represented and the production finish signal will be output When production finished the red lamp turns on and the next process stop immediately If you want to restart the machine press r...

Page 36: ...ut DIP switch A A AA AA A A AA AA A A AA AA A A AA AA ON 1 2 3 4 5 6 7 8 014C 001E o N h c t i w S e d o m t u p t u O 1 2 3 N O N O N O A T O H S F F O F F O F F O B T O H S N O F F O F F O C T O H S F F O N O F F O D T O H S N O N O F F O A D L O H F F O F F O N O B D L O H N O F F O N O C D L O H F F O N O N O Note 1 014C 002TE Note 1 Note 1 Note 1 m e t I F F O N O 1 e d o m t u p t u O 1 e l ...

Page 37: ... a v e h T e r o f e b t s u j n o s i r e w o p e h t r o r r e U P C e h t r o r r e y r o m e M 2 0 COUNTER LC4H RESET OP RST LOCK LOCK NA S 014C 003E 8 Setting the number of boards Unlock the key then set the number of boards by pressing the up key Counting value indicator Set value indicator Control output indicator Reset indicator Lock indicator When the counter is counted up OP is indicated...

Page 38: ...Chapter 1 GENERAL DESCRIPTION Section 4 BASIC OPERATION Page 4 6 033C E OMA04 A01 01 MEMO ...

Page 39: ...ations is sequence according to their operation steps Daily operation The operation steps to produce the PC board assembly exactly the same as that of the previous production Changing machine setup The operation steps to adjust the machine for any PC board of the type other than that currently produced ...

Page 40: ... MEMO 033C E OMA00 A04 01 ...

Page 41: ...ion 1 recognizing the air pressure 033C E OMA05 A01 01 AIR OUT MPa 10 8 2 4 6 5 1 Starting of Automatic Operation 004C PS010 When the air pressure comes down when the machine is working the machine will stop for emergency moderate air pressure is over 0 5MPa to 0 55MPa Make sure of matters as follow before you start the machine ...

Page 42: ...LINE START of previous stoker 9 Push PUT IN MAGAZINE Then the magazine is transfer to the lifter clamp the magazine fixed by the air cylinder and move it up to the board charge position The board is charged after the succeeding process machine sharts to operate automatically and the board demand sign turns ON 033C E OMA05 A01 01 This process to start the machine which is shown as above is just an ...

Page 43: ...UT IN MAGAZINE will turn on and off Put a magazine on the supply conveyor and push the PUT IN MAGAZINE key In case the machine is under production when the discharge conveyor is filled with empty magazines the position of the PHOT sensor the yellow ramp of the patrol light and the TAKE OUT MAGAZINE will turn on and off In the case of our standard specification Put down the empty magazine from the ...

Page 44: ...oduction before the production counter counts up press prod stop then the machine will stop taking out boards In this case when the boards demand signal comes from the next process the machine will output the production stop signal 3 Interrupt production temporary Turn the MANU AUTO switch to MANU Then you can do manual operation with the switch on the panel If you want to restart automatic operat...

Page 45: ...d by dust There may be some troubles when you put a board in a magazine 033C E OMA06 A01 00 6 1 Process of Change 6 1 1 Magazine movable side lock handle 004C PS012 033C PS013 004C PS014 1 Adjust the position of the pusher according the size of a board 2 Set the position of the pusher to the center of the board 3 If you push the edge of a board the board will get out of position and sometime be lo...

Page 46: ...Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP Page 6 2 033C E OMA06 A01 01 MEMO ...