Panasonic KXF-193C, Operating Instructions Manual

Page 1: ...u for purchasing SP22P the screen printer Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary Screen Printer SP22P Operating Manual Operators 193C E OMAB 0002 ...

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Page 3: ...01 00 M11E DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer WARNING ...

Page 4: ...e precautions and information which is necessary for safe and effective operation Operating manual operators This manual This manual is for the machine engineers and describes operation method and teaching of boards and parts Operating manual engineers This manual is for machine maintenance and describes the daily checks adjustment and replacement of consumable parts Troubleshooting is also includ...

Page 5: ...rators Operating Manual Operating Manual 193C E OMA00 A02 15 SAFETY PRECAUTIONS GENERAL DESCRIPTION BASIC OPERATION DAILY PRODUCTION PRODUCTION SETTINGS PRODUCTION INFORMATION SETTING PRODUCTION MATERIALS TROUBLESHOOTING APPENDIX ...

Page 6: ...ain Menu 2 8 2 4 1 Contents of Main Menu 2 8 Chapter 3 DAILY PRODUCTION 3 1 Before Production 3 2 3 1 1 Start up Inspection 3 2 3 1 2 Checking Air Pressure 3 3 3 1 3 Starting up Machine 3 4 3 2 Starting Production 3 5 3 2 1 Starting Operation 3 5 3 2 2 Self Diagnosis 3 6 3 2 3 Return to Origin 3 7 3 3 During Production 3 8 3 3 1 Information and Functions during Production 3 8 3 4 Production Stop 3...

Page 7: ...utoSolderSupply Is ON 6 8 6 3 Supplying Cleaning Paper 6 12 6 4 Supplying Cleaning Solvent 6 16 Chapter 7 TROUBLESHOOTING 7 1 Error Messages Error List 7 2 7 1 1 Errors during the Self diagnosis 7 2 7 1 2 Immediate Stop Error 7 3 7 1 3 Emergency Stop Error 7 4 7 2 Check and Solutions 7 6 7 2 1 Emergency Switch On 7 6 7 2 2 Servo Switch 7 6 7 2 3 Air Pressure Drops 7 7 7 2 4 Pre Process Production ...

Page 8: ...3C E OMA00 A02 02 7 3 The Input and Output Check of Machine 7 12 7 3 1 Input Check after Error 7 12 7 3 2 Output Check after Error 7 13 INDEX AppendixA MASK FRAME REARRANGING PROCEDURE AppendixB BOARD VACUUM BOX ...

Page 9: ...gs are only some examples of the symbolic indications This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is considered that there is a possibility of only injury or physical damag...

Page 10: ... have serious injury WARNING 193C E OMA00 A03 00 DANGER DON T TOUCH THIS PART WHEN OPERATING 0 8 6 R A 0 1 K 1 B DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside 0 8 F 1 A NO OPEN FLAME Solvent may catch fire Keep away from fire WARNING 0 1 N C B WARNING ELECTRIC SHOCK You will have serious electric shock if you touch electric active part...

Page 11: ... WHEN OPERATING You will have serious injury if you touch the active part inside 0 1 P 9 B WARNING DO NOT DISABLE SAFETY SENSOR You will have serious injury by active part if you disable safety sensor 0 8 F 1 A NO OPEN FLAME Solvent may catch fire Keep away from fire WARNING 0 7 R 3 A CAUTION IPA USE ONLY The corrosion damage to the hose may cause the machine to catch fire ...

Page 12: ...a breakdown or an accident will occur There are two emergency stop buttons Pressing any one of them stops operation Press the nearest one Remove the cause of the danger or abnormality then re start the machine To reset the emergency stop button pull it forward M33E 2B WARNING 193C E OMA00 A03 00 1 Front operation panel 2 Left pole on rear side 193C AA00 E MERGEN C Y STOP E MERGEN C Y STOP E MERGEN...

Page 13: ...ree levels of procedure shown below for each kind of work Cutting off the power supply of the machine For repairing the control box Power supply OFF This is used to turn off power supply normally For replacing the control part such as the sensor For disassembling or replacing parts Servo switch OFF For changing production board and daily inspection For placing or removing board on the conveyor For...

Page 14: ...Page 14 SAFETY PRECAUTIONS Be sure to observe DANGER L06EB DO NOT OPEN THE COVER WHEN OPER ATING You will have serious injury if you touch the active part inside 193C E OMA00 A03 00 ...

Page 15: ...INCH YOUR HANDS OR FINGERS You will have serious injury if your hands or fingers are caught in the conveyors during manual or automatic width adjustment M02E BEFORE INSPECTING PNEUMATIC EQUIPMENTS CUT OFF THE AIR SUPPLY AND EXHAUST AIR FROM THE EQUIPMENTS You will have serious injury if the residual pressure actuates the machine Before inspecting pneumatic equipment cut off the air supply and exha...

Page 16: ...hine repaired or adjusted by a trained professional maintenance engineer Consult the manufacturer for training DO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MACHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION The machine has been stopped only temporarily You may be injured if the sensors are actuated and the machine moves unexpectedly Turn OFF the servo switch before placing yo...

Page 17: ...9EB M06E GROUND THE MA CHINE PROPERLY There is a risk of an electric shock or leak Consult a professional electrical contractor PERIODICALLY REMOVE DUST FROM POWER PLUG Dust on the plug may result in fire caused by defective insulation because of moisture Pull out the power plug and wipe off dirt with dry cloth If the machine is not going to be used for a long period turn off the breaker connected...

Page 18: ...d inlet M23E ONLY THE PERSON IN CHARGE MUST CHANGE THE DATA The machine may runaway or malfunction The data must be changed only by a trained specialist in charge IPA ISOPROPYL AL COHOL USE ONLY The corrosion damage to the hose may cause the machine to catch fire L28EB BE CAREFUL OF THE MOTOR You may strike your head on the protruding motor and be injured M22EB M26EB BE CAREFUL OF THE PNEUMATIC PR...

Page 19: ...e machine cannot exhibit its true performance Also it may break down or produce defectives Periodic inspection and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL BEFORE PERFORMING AUTOMATIC WIDTH ADJUSTMENT BE SURE TO VERIFY NO BOARDS OR OTHER OBJECTS ARE ON THE CONVEYOR Boards or other objects may drop from the co...

Page 20: ...CAUTIONS Be sure to observe 193C E OMA00 A03 00 CAUTION BE CAREFUL IN HAN DLING IPA ISOPRO PYL ALCOHOL Isopropyl alcohol is harmful to the human body Wear the mask to avoid organic odor when using isopropyl alcohol M84EB ...

Page 21: ...ch for maintenance at our company This switch which is targeted for the technician belonging to our company or the commis sioned maintenance technician can release all of the safety cover interlocks It is used for such an extensive maintenance work as you cannot perform 2 Feature of key switch for maintenance at our company It is dangerous to use this maintenance key because the safety cover inter...

Page 22: ...lcohol The use of methanol breaks the solvent pump and disables its function Cleaning solvent may catch fire Handle with great care Use unused cleaning solvent Do not use water or the mixture of water and other cleaning solvent as the cleaning solvent Rust or change in quality of cleaning solvent may choke piping and damage the machine When using cleaning solvent other than ethyl alcohol and IPA m...

Page 23: ...eaning solvent onto the cleaning paper for the wet cleaning Adjustment method Adjust the discharge amount with the regulator on the back of the machine next to the cleaning solvent container The increase of pressure makes the dis charge amount larger The decrease of pressure makes the dis charge amount smaller 0 147 MPa to 0 196 MPa 35 mm 5 mm d e e p S s m m n r e t t a P m u u c a V 1 o G 0 4 y ...

Page 24: ...ntains a small amount of mercury It also contains lead in some components Disposal of these materials may be regulated in your community due to environmental considerations For disposal or recycling information please contact your local authorities or the Electronics Industries Alliance 193C E OMA00 A04 00 ...

Page 25: ... attached to the machine Operate and maintain the machine according to the instructions on the label 1 Nameplates on X Y table are for maintaining machine s accuracy 193C AE00 0799C2AA X Y table Two plates are attached to the Y axis cover 1 193C E OMA00 A04 01 ATTENTION DON T PUT YOUR HANDS ON THIS COVER ...

Page 26: ...ge 26 SERIAL PLATE The serial plate attached to this machine indicates the model name and production number 193C AB00 Actual numbers are shown on the plate instead of 193C E OMA00 A04 03 SP22P M KXF 193C ...

Page 27: ... MANUAL In this manual the following marks are used for description Supplementary description on operation Supplementary description on operation Operating procedure number Operating procedure number Screen displayed after actual operation Screen displayed after actual operation Illustration showing actual operation Illustration showing actual operation These show operation flow These show operati...

Page 28: ...Page 28 193C E OMA00 A04 01 MEMO ...

Page 29: ...IPTION GENERAL DESCRIPTION Names and mechanism of each unit This chapter describes names of each unit by using front view rear view perspective view etc This chapter also describes printing mechanism by using pictures and simple illustra tions 193C AA00 ...

Page 30: ...echanism of Each Unit External view Front view 193C AC02 193C AB00 Status indicator 3 color indicator light Front panel Power supply switch Control box Inside the cover Rear safety cover Rear view Center safety cover Front safety cover Rear cover ...

Page 31: ... START KEY LOCK Floppy disk drive Used to write and read program ming data Printer Used to print hard copy and production information Floppy disk drive Printer Power supply switch Used for ON OFF power switch of machine Emergency stop button Two in total SAFETY PRECAUTIONS When you press this button ma chine comes to an emergent stop Names and Mechanism of Each Unit Inside the cover RELEASE TRIP O...

Page 32: ...veyor This conveyor transports boards out to the next process X Y table This table moves board positioning lifting unit Left conveyor This conveyor transports boards in from the previous process Mask recognition unit This unit recognizes and corrects masks after they are changed 1766C0AA 11DJC2AA 0799C2AA 11DKC2AA 16EQC2AA 193C AE00 Names and Mechanism of Each Unit ...

Page 33: ...d carries out the mask release control at the printing position Screen printing head This unit screen prints boards 1937C2AA 18A5C2AA 193C AD01 Squeegee head This unit screen prints boards Board support unit This unit supports boards through pins blocks the suction plate etc 1938C2AA 15D7C1AA 1054C5AA Automatic mask cleaning This unit cleans the back of mask 1939C2AA 1939C2AB 1939C2AD 1939C2AC ...

Page 34: ... 1 6 193C E OMA01 A01 00 Names and Mechanism of Each Unit Atmospheric temperature control unit option To maintain the printing precision this unit controls the temperature of solder paste on mask 193C 024P ...

Page 35: ...n e e r G e n i h c a m r o n o i t a r e p o c i t a m o t u a g n i r u D g n i n n u r g n i t s u j d a y l l a m r o n g n i n n u R g n i k n i l B w o l l e Y e u n i t n o c n a c u o y h c i h w g n i n r a w r o e l b u o r T n o i t a r e p o p o t s e l c y C e t a i d e m m I s l a i r e t a m f o k c a L g n i k n i l B d e R n o i t a r e p o e u n i t n o c t o n n a c u o y h c i ...

Page 36: ...r 2 From left conveyor to printing stage When printing stage is not occupied board is transported in there 193C 012P Printing solder 3 Solder on the back of mask is removed Cleaning mask 6 Printing stage moves to the printing position Normally mask is set So a board is hidden under the mask 7 Lifter rises up to the mask then solder is printed by squeegee Normally mask is set So a board is hidden u...

Page 37: ...ght from the mask Normally mask is set So a board is hidden under the mask Printing Mechanism 193C 019P 2 3 5 Printing stage Previous process Left conveyor Next process Right conveyor 1 3 4 5 6 8 9 11 12 Squeegee Cleaning unit 10 7 193C 016P Normally mask is set So a board is hidden under the mask 4 Board is transported out of printing stage to the next process Transporting board out 11 Printing s...

Page 38: ...tarting production 3 2 1 Starting Operation Operate to produce Production starts File operation loading production data etc Troubleshooting of board recognition error etc Engineer 2 Starting up machine 3 1 3 Starting up Machine Turn on power supply switch to start up machine Adjust equipment if it is in bad condition Engineer 193C AA00 4 Supplying materials Chapter 6 SETTING PRODUCTION MATERIALS S...

Page 39: ...n operate this machine mostly by using LCD color touch panel You can choose item by softly pressing an icon or a button on screen When you are at a loss refer to Help When you want to know description of screen and operation method press below the screen to display description of the current screen 193C EOp Pc 002 ...

Page 40: ...t c u d o r p g n i r u d e n o y b e n o e c n e u q e s e v o m o t n o i t o m p e t s r o f d e s u s i s i h T e n i h c a m s i h t n o d e s u t o n s i s i h T c t e F F O O V R E S o t g n i w o d i l a v n i s i l e n a p g n i t a r e p o f o e s u e h t n e h w s t h g i l p m a L h c t i w s o v r e S O V R E S t r a p e l i b o m o t n i s d n a h r u o y t r e s n i u o y n e h W r ...

Page 41: ...n is dis played by icon and item name The same icon as main menu is displayed 2 4 Main Menu E g The screen as shown left This shows machine has come to an immediate stop in operator mode during production c Date time and data name display area Present date time and data name are dis played d State display switches and messages area State of machine messages and switches for operation are displayed...

Page 42: ...yed Main menu icons belong to selection switches b Arrow switches Page turning switches Page of displayed screen is turned Move switches Cursor moves in the direction of the arrow Not all the cursors are arranged as shown left c Mark on switch Repeat mark at the upper right While the switch with this mark is pressed its function continues to be executed Unlock mark at the upper left The switch wit...

Page 43: ... c e r d e s s e r p e z i s 2 1 t f e l r e p p u e z i s 2 1 t h g i r r e p p u t h g i r r e w o l e z i s 2 1 t f e l r e w o l e z i s 2 1 n o i t e l e d n o i t c e l e s e g a u g n a L y l e t a i d e m m i l e n a p h c u o t n o h s i l g n E d n a e s e n a p a J n e e w t e b t c e l e s n a c u o Y p o t s r e z z u B g n i d n u o s s i t i n e h w r e z z u b a p o t s o t d e s U...

Page 44: ...a w r e g n a D n i d n u o r g w o l l e y a n o k r a m k c a l B e m a r f k c a l b e g a s s e m y r i u q n I k r a m w o l l e Y e g a s s e m n o i t i b i h o r P d n u o r g e t i h w a n o e n i l d e t n a l s d e R e m a r f d e r n i e g a s s e m g n i t i a w e m i T s s a l g d n a s k r a m k c a l B e g a s s e m n o i s l u p m o C d n u o r g e u l b a n o k r a m e t i h W e ...

Page 45: ...pera tion method of the screen Every time it is pressed the position of message changes alternately Left Right To exit Help press ESC Help messages are displayed according to the screen menu such as during production during stop errors etc Exit To exit Help press ESC Scroll Screen is scrolled in the direction of the arrow 193C EOp Pc 001 193C EOp Pc 002 ...

Page 46: ...played m e t I n o i t c n u F n o i t c u d o r P n o i t c u d o r p r o f d e s U s g n i t t e s n o i t c u d o r P n o i t c u d o r p r o f e t i s i u q e r s g n i t t e s c i s a b r o f d e s U n o i t a m r o f n i n o i t c u d o r P n o i t a m r o f n i n o i t c u d o r p t e s e r d n a y a l p s i d o t d e s U r e e n i g n E e d o m r e e n i g n e o t d e g n a h c s i e d o m...

Page 47: ...chine is running in the following state 1 While machine is running actually 2 During a stop to wait for board 3 During a temporary stop Depending on circumstances machine may run unexpectedly especially 2 During a stop to wait for board and 3 During a temporary stop When you put your hands into machine make sure servo switch is OFF or power supply is OFF ...

Page 48: ...s Are all the covers closed Are emergency buttons reset 2 SAFETY PRECAUTIONS State of emergency stop State of reset Are there any foreign bodies on conveyors and board positioning lifting unit Chips Tools Front side Rear side 193C AC02 Emergency stop button 433C 037E 433C 038E 193C AA00 193C AA00 193C AB00 Emergency stop button ...

Page 49: ...1 2 Checking Air Pressure Make sure a pressure gauge shows 0 49 MPa or above Make sure a lever is ON If air pressure is improper turn the valve to adjust 1 Unlock a valve 2 Adjust it 3 Lock it Valve Pressure gauge Lever To turn it ON throw it down 193C 007P 193C AB00 ON ...

Page 50: ... ON power supply switch Power is supplied to machine and touch panel starts to be displayed Loading the system of machine starts It takes several minutes to load After completion of loading the system screen as shown left is displayed 2 Turn ON servo switch on operating panel RELEASE TRIP O F F ON R E S E T OFF ON SERVO ...

Page 51: ...immediately Emergency stop buttons can be reset by being pulled forward 3 2 1 Starting Operation 1 Press Production on menu tree 2 After checking servo switch is ON press UNLOCK and then START on operat ing panel within 2 seconds Self diagnosis 3 2 2 return to origin 3 2 3 are carried out After that when board is transported in from previous process production starts E MERGEN C Y STOP STOP UNLOCK ...

Page 52: ... an instant Machine s condition is automatically checked When machine s condition is normal Return to origin is carried out If any trouble is detected during self diagnosis the following screen appears E g If any trouble is detected trouble item is displayed See Chapter 7 TROUBLESHOOTING to solve the trouble ...

Page 53: ...LY PRODUCTION 193C E OMA03 A01 00 Starting Production 3 2 3 Return to Origin Before mounting each axis returns to the origin All the axes return to the origin Complete is displayed for the axes returned to the origin ...

Page 54: ... 1 Run Informa tion Operating rate of machine Cycle time The time from when board is transported in from left conveyor until when the clamp is off after printing is completed Cycle stop 3 4 1 Stop Operation This is used to stop production temporarily after printing of the board being printed Presence of board The presence of board on conveyor is dis played E g Status 7 2 Check and Solutions Presen...

Page 55: ...he machine moves unexpectedly Turn OFF the servo switch before placing your hands or body inside the active part 3 4 Production Stop 3 4 1 Stop Operation a Immediate stop This is used to stop production immediately 1 Press STOP on operating panel Production is stopped immediately How to restart production 3 4 3 How to stop production return the screen to main menu When you press return key the scr...

Page 56: ...of the current board is completed production stops If you cancel cycle stop in the middle of printing with Cycle stop highlighted press Cycle stop again Then the display returns to usual screen and production continues Production Stop To stop production see a Immediate stop How to stop production return the screen to main menu on the preceding page Cycle stop ...

Page 57: ...sword you can change the current mode to engineer mode c Maintenance Maintenance during production can be carried out a Squeegee open close 4 1 b Cleaning 1 round 4 3 c Cleaning 2 round 4 3 d Send out air of solvent 4 3 e Escape XY table 4 3 b and c can be carried out only during a cycle stop 3 4 3 Restarting Production Production restarts from immediate stop or cycle stop 1 Press UNLOCK START Pro...

Page 58: ...dispenser etc When this machine gets the signal the machine automatically become a state of completion of production after produc ing the last board and the display returns to main menu screen 3 5 2 Finishing Machine When the display returns to main menu screen turn off power supply of machine in the following order 1 Turn OFF servo switch on operating panel 2 Turn OFF power supply switch RELEASE ...

Page 59: ...lose squeegee PCB transfer You can check board transport between conveyors and between ma chines Mask cleaning This is used to clean mask Counter reset Cleaning count and paste count the number of times of solder feed can be reset You can operate to enter production settings from main menu Start the first operation for each item from here Press Product config on Main menu screen Then Production co...

Page 60: ... SQ close UNLOCK SQ close Opened squeegee is closed UNLOCK SQ open Squeegee is opened at the front side Squeegee exchange Origin point This is used to change squeegees UNLOCK SQ open Squeegee is opened at the rear side Mask exchange Print head rear side This is used to change masks UNLOCK SQ position change Squeegee moves to the position opposite to the current position The information of the curr...

Page 61: ...nsfer UNLOCK Carry in Board is transported from the previous process to left conveyor Demand signal is transmitted to the previous process UNLOCK Load Board is transported from left conveyor to printing stage UNLOCK Unload Board is transported from printing stage to right conveyor UNLOCK Carry out Board is transported from right conveyor to the next process UNLOCK Positioning action Only the posit...

Page 62: ...ing panel UNLOCK Mask cleaning E g UNLOCK Cleaning 1 round UNLOCK Cleaning 1 round One round cleaning is carried out UNLOCK Cleaning 2 round Two round cleaning is carried out Wet cleaning is carried out in this mode But this can be used only when the data is set UNLOCK Escape XY table X Y table retracts to the inner side This is used to clean the back of mask by hand UNLOCK Send out air of solvent...

Page 63: ...r of times of solder feed can be reset 1 Press Counter reset in Production config menu a How to reset cleaning count When you press Reset cleaning count is reset to the data set in cleaning data b How to reset paste count When you press Reset paste count is reset to the data set in count data Counter reset b a ...

Page 64: ...Page 4 6 193C E OMA04 A01 01 MEMO ...

Page 65: ...nformation of machine is displayed Stop Info Stop information during production is displayed for each item Counter Info The number of times of mask cleaning and solder feed are displayed Form Prnt Production information is output to printer Reset Production information can be reset To enter production information Press Performance info on Main menu screen Then Run Info screen appears After that op...

Page 66: ... e n i h c a m n e h w e m i t e h t f o e t a R e d o m e m i t n u r l a t o T e m i t n u r l a e R o i t a r n u r e n i h c a M e m i t n u r l a e R o t e m i t c o r p r o f t i a W g n i d d a f l e s t i e n i h c a m f o e t a r g n i n n u R e m i t n u r l a t o T e m i t c o r p r o f t i a W e m i t n u r l a e R e m i t n u r l a e R d n a s u o i v e r p r o f t i a w d n a s r o r...

Page 67: ...o N n o i t a r e p o e u n i t n o c t o n n a c u o y h c i h w e l b u o r t e h t o t e u d p o t s e h T p o t s t l u a f g o c e r d r a o B r o r r e n o i t i n g o c e r d r a o b o t e u d p o t s e h T s s e c o r p t s o p e r p r o f t i a W t x e n o t r o s s e c o r p s u o i v e r p m o r f t r o p s n a r t d r a o b r o f t i a w o t e u d p o t s e h T s s e c o r p r o r r e ...

Page 68: ...ry during automatic operation is displayed Max 20 cases can be saved Stop Information a Error scrn The screen an error occurred at is displayed b Axis information The axis information that an error occurred Operating manual for engineers 7 7 Stop history ...

Page 69: ...Page 5 5 5 PRODUCTION INFORMATION 5 c Reset When you press Yes stop history is reset 193C E OMA05 A01 00 Stop Information ...

Page 70: ...alled 1 Press Definitions of items Counter Info Counter Info m e t I n o i t i n i f e D d e t n i r p s d r a o b f o y t Q s d r a o b d e t n i r p f o r e b m u n e h T s e l c y c g n i n a e l c f o o N g n i n a e l c k s a m f o s e m i t f o r e b m u n e h T s e i l p p u s r e d l o s f o o N d e e f r e d l o s f o s e m i t f o r e b m u n e h T 193C 022TE 193C E OMA05 A01 00 ...

Page 71: ...nt Printout How to stop Press STOP to stop output Form Prnt Run Stop Info E g STOP UNLOCK STEP SELECT START KEY LOCK 2 Choose a switch of information to be output and press Run Information switches are highlighted by being pressed and reset by being pressed again It is possible to choose more than a piece of information at a time 1 2 ...

Page 72: ... 2 Choose a switch of information to be reset and press Run Information switches are highlighted by being pressed and reset by being pressed again It is possible to choose more than a piece of information at a time Press Yes to reset chosen information Reset E g Run info Stop info Run 2 1 ...

Page 73: ...C E OMA06 A01 00 Chapter 6 SETTING PRODUCTION SETTING PRODUCTION MATERIALS MATERIALS Supplying production materials This chapter describes how to set mask and how to supply production materials 193C 037P 193C 041P ...

Page 74: ...describes how to set mask 1 Turn OFF the servo switch on operat ing panel 2 Open the front safety cover 3 Rotate the mechanical valve for mask frame holder counterclockwise To the next page Mechanical valve for mask frame holder OFF ON SERVO 193C AC02 193C 038P ...

Page 75: ...insert mask Be careful not to damage the lower side of mask 5 Draw the mask until it touches a stopper at the right front side 6 Rotate the mechanical valve for mask frame holder clockwise The mask is fixed 7 Make sure the mask is fixed firmly Stopper 193C 037P 193C 032P 193C 033P 193C 039P 193C 040P ...

Page 76: ...ion The method of supplying solder during production varies depending on ON OFF setting of AutoSolderSupply of function switch and whether or not the automatic solder feed unit option is installed This section describes how to supply solder during production 6 2 1 Case that AutoSolderSupply Is OFF When Paste count is 0 machine comes to a cycle stop with a buzzer Supply solder in the following proc...

Page 77: ...ALS 193C E OMA06 A01 01 3 Open the front safety cover 4 Check the remaining quantity of solder If the solder is a little supply it manually checking the printing direc tion 5 Press Counter reset Supplying Solder To the next page 193C AC02 ...

Page 78: ...Page 6 6 193C E OMA06 A01 00 6 Press Reset Paste count is reset 7 Close the front safety cover 8 Turn ON the servo switch on operat ing panel To the next page Supplying Solder 193C AA00 OFF ON SERVO ...

Page 79: ...ALS 193C E OMA06 A01 01 Supplying Solder 9 Press The display returns to Cycle stop screen 10 Press UNLOCK and then START on operat ing panel within 2 seconds Production resumes 193C EOp PrCs 002 STOP UNLOCK STEP SELECT START KEY LOCK 1 2 ...

Page 80: ...the holder of the automatic solder feed unit checks the quantity of solder in syringe If the quantity of solder in syringe is decreased below the sense level of sensor machine comes to a cycle stop with a buzzer Supply solder in the following procedures 1 Press The buzzer stops 2 Turn OFF the servo switch on operat ing panel 3 Open the front safety cover 193C EOp PrCs 003 OFF ON SERVO To the next ...

Page 81: ...TERIALS 193C E OMA06 A01 00 Supplying Solder To the next page 4 Pull out syringe from holder 5 Remove the cap of the syringe 6 Change cartridges Remove the used cartridge from the syringe and insert a new one 153C IL031 Syringe Holder ...

Page 82: ...ng Solder To the next page 7 Fit the cap of the syringe 8 Insert the syringe into the holder and fit the tube Insert it so that the hole will agree with the position of sensor 9 Close the front safety cover Hole 193C AA00 Sensor 193C 034P ...

Page 83: ...TERIALS 193C E OMA06 A01 00 Supplying Solder Production resumes STOP UNLOCK STEP SELECT START KEY LOCK 1 2 10 Turn ON the servo switch on operat ing panel 11 Press UNLOCK and then START on operat ing panel within 2 seconds OFF ON SERVO ...

Page 84: ... runs out the following screen is displayed with a buzzer and machine comes to a cycle stop 1 Press The buzzer stops 2 Turn OFF the servo switch on operat ing panel 3 Open the cover of cleaning area then draw out the cleaning unit 193C EOp PrIs 002 OFF ON SERVO To the next page ...

Page 85: ...ide because it will be used as the paper tube on the take up side later 5 Fit the flanges to a new paper roll and fit it on the supply side lower side 6 Fit the flanges to the paper tube re moved at the step 4 and fit it on the take up side upper side 7 Remove the cover of solvent nozzle part Remove the two screws then remove the cover Move the paper tube untill it separates from this projection 1...

Page 86: ... paper fix the tip of it to the paper tube with a masking tape etc so that it will not come off 9 Return the unit into the main body then close the cover of cleaning area 10 Close the front and center safety covers 11 Turn ON the servo switch on operat ing panel To the next page Supplying Cleaning Paper OFF ON SERVO Paper tube New paper 153C IL012 ...

Page 87: ... 193C E OMA06 A01 01 12 Press UNLOCK and then START on operat ing panel within 2 seconds If the paper runs out during cleaning carry out cleaning again then resume production Supplying Cleaning Paper STOP UNLOCK STEP SELECT START KEY LOCK 1 2 ...

Page 88: ...zer stops 2 Open the lid of solvent tank then supply solvent 2 lof solvent can be contained Use IPA or ethyl alcohol as the solvent The mixture of IPA and ethyl alcohol is also available Never use the solvent other than the above mentioned ones Otherwise machine will be damaged 3 Press UNLOCK Continue After the solvent is supplied cleaning is resumed Production resumes Lid Main body Solvent tank ...

Page 89: ...or happens press to stop the buzzer at fast After that see on the touch panel or the error list on the maintenance manual and carry out solutions 7 1 Error Messages Error list 7 2 Check and Solutions 7 3 Input and Output Check of machine Checking the sensor and movement of movable part 1 2 433C JOp Er 001 193C E OMA07 A01 01 ...

Page 90: ... r e w o l b e h t r o f h c t i w s l a m r e h t e h T t n e r r u c e h t t r a t s e r d n a l a m r e h t d e p p i r t e h t l e c n a C n o i t a r e p o 6 2 7 x o B n a F r o t o M r e w o P d e t c e n n o c s i d s i r o e l b u o r t a s a h n a f g n i l o o c e h T h g i h o o t s i e r u t a r e p m e t e h T s n a f g n i l o o c e g n a h C t i t a h t k c e h c d n a d e l o o c n...

Page 91: ... d n a t u p n i e h t k c e h C r o r r e n a 7 5 t i B H 9 8 0 5 r o r r e d n e t x e B C P d n a A s t n i o p n o i t i n g o c e r e h t n e e w t e b e c n a t s i d e h T e r o m y b a t a d n i d e r e t s i g e r m e h t m o r f s r e f f i d B m m 5 0 n a h t e h t f i g n i t n i r p t u o y r r a c d n a y l l a u s i v t i k c e h C e g r a l t o n s i n o i t a i v e d y t p m e r e...

Page 92: ... C 7 t i B H B 8 0 5 3 t i B H 9 8 0 5 3 t i B H 2 8 0 5 5 0 0 1 h t d i w r o y e v n o c r e t n e C t u o e m i T t n e m t s u j d a 7 0 0 1 h t d i w r o y e v n o c t h g i R t u o e m i T t n e m t s u j d a 1 1 0 1 t u o e m i t p u e e g e e u q s F d e p p o r d s i e r u s s e r p r i a e h T e r a r o e l b u o r t a e v a h 7 2 3 6 2 3 5 2 3 4 2 3 S L d e t c e n n o c s i d e r a r o...

Page 93: ...s a h s i x a r e d l o h e h T d e t c e n n o c s i d h c t i w s e k a r b e h t d r a w n w o d N O n r u T n a s i t i f i s u h t i w t c a t n o c e k a m d n a t u p n i e h t k c e h C r o r r e 3 t i B H 2 A 0 5 3 1 1 1 n r u t e R r e p p o t S B C P r o r r E e h t g n i s u n i n w o d e b o t t p e k s i r e p p o t s e h T r e p p o t s d r a o b d e t c e n n o c s i d s i r o e l ...

Page 94: ... to reset 7 2 2 Servo Switch 1 Turn ON the servo switch Turn the switch to the right 193C AA00 E MERGEN C Y STOP Front side of machine 1 point Front side of machine 1 point E MERGEN C Y STOP OFF ON SERVO 193C AA00 OFF ON SERVO Rear side of machine 1 point Operation panel on front side of machine 193C E OMA07 A01 02 ...

Page 95: ...e following way 7 2 4 Pre Process Production End 1 Canceling the production end signal As the production end signal is output from the front stocker of slotted magazine loader or stacking magazine loader press the LINE START switch to cancel the production end signal 193C AB00 1 Unlock 2 Adjust 3 Lock Air pressure adjustment 193C 007P Valve Pressure gauge Air pressure adjustment Adjust Operation p...

Page 96: ...ed 7 2 6 Thermal Trip Detection 1 Resetting the thermal switch for the blower Remove the front cover on the power box and press the reset button Make contact with us if the same error is detected after resetting Middle safety cover Front safety cover Rear safety cover 193C AC00 193C AA00 193C AA00 Power box Thermal switch 330DC0AB00 193C 009E 193C E OMA07 A01 01 ...

Page 97: ...t 7 2 8 Temperature Sensor 1 Checking the movement of cooling fan If the wind is not sent from the opening of the cooling fan to the outside it can be thought the trouble or clogging of dust in the cooling fan As for the trouble make contact with us for changing it and clean around the fan for the clogging 193C AA00 330DC0AB00 Cooling fan 193C AA00 330DC0AB00 Cooling fan Reverse side of CPU box Re...

Page 98: ...ck and Solutions 7 2 9 Lift Axis Brake off Under Axis Brake off 1 Turning ON downward the brake switch The switch at the lower position is ON Lift axis brake Under axis brake 193C AA00 330DC0AA00 193C E OMA07 A01 01 ...

Page 99: ... is dirty then press UNLOCK and Re recog The operation is restarted 3 Re recognizing after entering proper coordinates When the recognition error is found again No recog and PCB board are displayed additionally Select either of them Fig 3 To quit automatic operation and teaching press Fig 2 Fig 1 Re recog The board recognition is carried out again No recog The next movement is carried out without ...

Page 100: ...n the error message list in the mainte nance manual 2 Return to the main menu 3 Press Machine adj The machine adjustment screen appears 4 Press Input check The list screen of input check appears 5 Press Address The address screen of input check appears 6 Check that the bit H Bit of address described in the solutions is proper ON and OFF If the input state of sensor is not proper a trouble or disco...

Page 101: ... message Check solutions by of the touch panel or in the error message list in the maintenance manual 2 Return to the main menu 3 Press Machine adj The machine adjustment screen appears 4 Press Output check The list screen of output check appears 5 Press the bit H Bit of ad dress described in solutions The movable part moves If it does not move run and stop properly a trouble or disconnection can ...

Page 102: ...Page 7 14 193C E OMA07 A01 01 MEMO ...

Page 103: ...r scrn 5 4 Errors during the self diagnosis 7 2 ESC 2 7 Escape XY table 4 4 Ethyl alcohol 21 F Feed back error 5 3 Floppy disk drive 1 3 Form printing 5 7 Front panel 1 2 Front safety cover 1 2 Function keys 2 5 H Help 2 5 Help function 2 7 I Identity plate and caution label 23 Immediate stop 3 9 Immediate stop error 7 3 Immediate cycle stop 5 3 Input check after error 7 12 Inquiry message 2 6 Ins...

Page 104: ...int head rear side 4 2 Squeegee exchange Origin point 4 2 SQ position change 4 2 Squeegee head 1 5 Squeegee open close 4 2 START 2 2 Start up inspection 3 2 Status 3 8 Status indicator 3 color indicator light 1 2 STEP 2 2 STOP 2 2 Stop history 5 4 Reset 5 5 Stop information 5 3 Superimposition 2 5 Supplying cleaning paper 6 12 Supplying cleaning solvent 6 16 Supplying production materials 6 1 Supp...

Page 105: ...Page A 1 193C E OMZ0A A01 00 Appendix A MASK FRAME REARRANGING MASK FRAME REARRANGING PROCEDURE PROCEDURE ...

Page 106: ...holder D Reference block for mask frame positioning for 650 length frame E Block 1 for mask frame positioning for 550 length frame F Block 2 for mask frame positioning option for 600 length frame NOTICE The machine may not work after rearranging the mask frame depending upon the specifications of plate making Make contact with us if you have any question A B E F D C 153C 001P ...

Page 107: ... pieces of button bolts with hexagonal hole M4 8L 3 Set the Mask holder cylinder C to the position shown in the figure 2 pieces of bolts with hexagonal hole M5 75L and 6 pieces of bolts with hexagonal hole M5 60L 4 Set only the reference block for positioning D 2 pieces of button bolts with hexagonal hole M4 12L 5 Check the motion of mask detection sensor It lights after the mask frame is entered ...

Page 108: ...d adjust the width for the mask added 7mm 4 pieces of button bolts with hexagonal hole M4 8L 3 Set the Mask holder cylinder C to the position shown in the figure 2 pieces of bolts with hexagonal hole M5 75L and 6 pieces of bolts with hexagonal hole M5 60L 4 Set the positioning block 1 E sticking to the reference block 2 pieces of button bolts with hexagonal hole M4 12L 5 Check the motion of mask d...

Page 109: ... plate B alike and adjust the width for the mask added 7mm 4 pieces of button bolts with hexagonal hole M4 8L 3 Set the Mask holder cylinder C to the position shown in the figure 2 pieces of bolts with hexagonal hole M5 75L and 6 pieces of bolts with hexagonal hole M5 60L 4 Set the positioning block 2 F sticking to the reference block 2 pieces of button bolts with hexagonal hole M4 12L 5 Check the...

Page 110: ...adjust the width for the mask added 7mm 4 pieces of button bolts with hexagonal hole M4 8L 3 Set the Mask holder cylinder C to the position shown in the figure 2 pieces of bolts with hexagonal hole M5 75L and 6 pieces of bolts with hexagonal hole M5 60L 4 Set the positioning block 1 E sticking to the reference block 2 pieces of button bolts with hexagonal hole M4 12L 5 Check the motion of mask det...

Page 111: ...ference Standard Flow B 3 B 1 3 Setting Dimensions Front Reference Reverse Flow B 4 B 2 Board Vacuum Box Design Materials B 5 B 2 1 Basic Dimensions Inner Reference B 5 B 2 2 Basic Dimensions Front Reference B 6 B 2 3 Example of Block Design Front and Inner Reference in Common B 7 B 2 4 Example of Top Plate Design Inner Reference B 8 B 2 5 Example of Top Plate Design Front Reference B 9 B 2 6 Z Pl...

Page 112: ...ce side 193C E OMA0B A01 00 B 1 1 Setting Diagram of Board Vacuum Box e g Inner Reference Types on sale 1 Stopper R1 8 plug made by SMC 2 Joint KQH 08 01S made by SMC 3 Tube TU0805B made by SMC Top plate 1 Stopper 2 Joint Box Z plate 3 Tube Board holder Remove Remove ...

Page 113: ...ition Detection plate for width adjustment interlock 193C 090E Type A Type B Type C Type D 193C E OMA0B A01 00 B 1 2 Setting Dimensions Inner Reference Standard Flow Width adjustment interlock sensor Outline of Board Vacuum Box Setting Board Flow Board clamp claw on fixed side Board clamp claw on movable side ...

Page 114: ...SP10P Board stopper Board clamp claw on fixed side Board clamp claw on movable side Joint setting position Detection plate for width adjustment interlock Type A Type B Type C Type D Width adjustment interlock sensor Board Flow Board clamp claw on fixed side Board clamp claw on movable side 193C E OMA0B A01 00 ...

Page 115: ...C and D To share a board make the width narrow Setting pitch types A B C and D Top plate Box Board width 20 Groove for sensor Groove for sensor Board width 6 0 5 0 193C E OMA0B A01 00 Groove for sensor 330 Board length 2 20 Required for SP10P As for SP20P 14 mm is approved If reverse flow it is not required Detection plate for width adjustment interlock ...

Page 116: ...s A B C and D Top plate Box Board width 20 Groove for sensor Groove for sensor Board width 6 0 5 0 193C E OMA0B A01 00 To share a board make the width narrow 330 Board length 2 20 Required for SP10P As for SP20P 14 mm is approved If reverse flow it is not required Detection plate for width adjustment interlock Groove for sensor Required only if reverse flow ...

Page 117: ...sign Front and Inner Reference in Common Board Vacuum Box Design Materials Material Aluminum plate 5052 Process Unnecessary Type A 50 100 Type B 100 150 Type C 150 200 Type D 200 250 Dual sides Dual sides 2 φ 3 5 2D HELI SERT 193C 095E 193C E OMA0B A01 00 ...

Page 118: ...ht flow Inner reference Center reference 3 Type C of box is used 4 Used also for SP10P 193C E OMA0B A01 00 Board Vacuum Box Design Materials 4 φ 3 5 φ 6 5 deep spot facing depth 3 3 Material SS41 Aluminum is unavailable Process SCHP PHOS PHATE Coating Board flow Transfer reference Detection plate for width adjustment interlock ...

Page 119: ...ght to left flow Inner reference Center reference 3 Type C of box is used 4 Used for SP22P only 193C E OMA0B A01 00 Board Vacuum Box Design Materials Material SS41 Aluminum is unavailable Process SCHP PHOS PHATE Coating Board flow Transfer reference 4 φ 3 5 φ 6 5 deep spot facing depth 3 3 Detection plate for width adjustment interlock ...

Page 120: ...a a b b b b b b b a a a a a b b b b b b b a a a a a a 193C 092E 165 M3 Through Inner Reference Transport Reference Front Reference Transport Reference Hole D pin 193C E OMA0B A01 00 Board Vacuum Box Design Materials 4 M6 Through ...