Panasonic KXF-1F4C, Operating Instructions And Installation Manual

Page 1: ...urchasing SP28P the high speed screen printer Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary 1F4C E IMAB 0007 High speed Screen Printer SP28P Installation Manual ...

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Page 3: ...td 441 13 Nagahasu Tateishi machi Tosu city Saga Japan TEL 81 942 84 2644 FAX 81 942 84 2636 For Service and Supply of Spares in Europe you may contact Panasonic Europe Continental Europe PFSE Panasonic Factory Solutions Europe Winsbergring 15 22525 Hamburg Germany Phone number 0049 0 40 85386 321 Fax number 0049 0 40 85386 332 United Kingdom PFSE Panasonic Factory Solutions Europe Panasonic House...

Page 4: ... e r p g n i n o i t i s o p e m a r f k s a M n o i t c e r i d Y X n i m m 5 5 1 n o i t c e r i d g n i t a t o r n i e c n a r a e l C m m 3 o t m m 5 0 n o i t a r e l e c c a y t i c o l e v e s a e l e r k s a M l o r t n o c y t i c o l e v m r o f i n u l o r t n o c d e e p s h g i h l o r t n o c e l p i t l u m l o r t n o c n o i t a r e l e c c a s m m 1 0 s m m 5 o t s m m 1 0 y t i...

Page 5: ...production data of the line including this machine are programmed on PT Refer to the instruction manuals accompanied with PT Operating manual Manuals of this equipment This manual is for the persons who maintain this equipment It de scribes simple inspection adjustment and replacement of consumable parts Troubleshooting is also described Maintenance manual The assembly of each unit is individually...

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Page 7: ...Page 5 1 InstallationManua InstallationManual l 1F4C E IMA00 A02 03 SAFETY PRECAUTIONS INSTALLATION ...

Page 8: ...urce 1 3 1 1 3 Foundation 1 5 1 1 4 Transfer 1 5 1 1 5 Arrangement Diagram 1 5 1 1 6 Setting the Line Connection Cable and the Relay Board 1 6 1 2 Installing Procedure 1 10 1 3 Installing Procedure of Surrounding Equipment 1 13 1 3 1 Installing the Warning Indicator 1 13 1 3 2 Installing the blower 1 14 1 3 3 Installing the Atmosphere Temperature Controller Option 1 15 ...

Page 9: ...ead an indication are described as follows The matters should be observed are classified and described according to the symbols shown below The followings are only some examples of the symbolic indications This indication refers to a situation which is considered that there is a possibility of death or serious injury 1F4C E IMA00 A03 01 WARNING These symbols indicate an action that must be carried...

Page 10: ...y defective insulation because of moisture Pull out the power plug and wipe off dirt with dry cloth If the machine is not going to be used for a long period turn off the breaker connected with the machine M86E DO NOT DAMAGE POWER AND OTHER CORDS OR PLUGS Damaged cord and plug may cause electric shock short circuit or fire Hold the plug when plugging in or unplugging Cord and plug repairs should be...

Page 11: ...cates the model name and produc tion number 1F4C E IMA00 A03 05 1D4C 809E Actual numbers are shown on the plate instead of SP28P DHU KXF 1F4C SP28P DHU Actual numbers are shown on the plate instead of MPA 15AU KXF 11TC 1E4C 003E Temperature Control Unit MPA 15AU Option ...

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Page 13: ...ing for displacement of line should be conducted in the reverse order of 1 2 1 1 Preparations for Installation The condition of installation and the setting procedure are described 1 2 Installing Procedure The operating procedure from the placement to the power supply is described 1 3 Installing Procedure of Surrounding Equipment The connecting method of major surrounding equipment are described 1...

Page 14: ...should be placed on horizontal place 2 The conditions are as follows Under no moisture condensation Temperature 10 C to 35 C Temperature difference Less than 1 C per minute Humidity 35 to 80 3 The following conditions are also required Refer to the arrangement diagram and keep enough space for maintenance ...

Page 15: ... V 3 380 V 4 Please ensure that the secondary voltage output is AC 200 V 10 V 5 Set the polarity depending on the rotating direction of the blower motor B Main power terminal connection Be careful of the number of terminals for connecting the main power source 1F4C E IMA01 A01 01 Preparations for Installation L3 400 V transformer and wiring Primary L2 L1 1D4C 837E M 92E POWER AND AIR SOURCES SHOUL...

Page 16: ...lator 3 Supply the air cleaned by the air dryer The range of air pressure is between 0 49 MPa and 0 78 MPa The size of the inlet for connecting the hose is 3 8 Adjust the supply air to more than 30 l per minute Drain tube Valve Air tube 5m Outlet of air To each device Regulator Primary air Primary air supply side 1F4C AB00 1F4C 827E 1F4C E IMA01 A01 00 Pressure Switch ...

Page 17: ...e Ask for it to us B Moving the machine within the factory 1 Rotate the adjustment bolt A at 4 corners and lift it so that the lower face of the machine is higher than the pallet truck H 2 Place the pallet truck under the machine 3 Raise the pallet truck to lift up the machine The number of pallet trucks for use depends on the weight of it 4 Transfer it to the proper position 1 1 5 Arrangement Dia...

Page 18: ...en Line air pressure Connection board EC55CX J7 2 3 short Ready signal 3 CN00 1 2 short Line air pressure Connection board EC55CX J7 1 2 short Ready signal Specifications of line signal Such signals as the delivery of board between the front and rear processes production end or air pressure are connected among each machine with a cable CN01 Control box Machine 1 CN01 Control box Machine 2 Control ...

Page 19: ...r pressure N C Line output 1 12 V Line output Production end Line start R READY N C 1 2 3 4 5 6 7 8 9 Set the common terminal of the clamp diode built in TD62107 open in using this interface So do not use 62107 for the solenoid driver Output circuit Input circuit Circuit of maximum 20 Equivalent to TD62107 Built in clamp diode Common Vss 12 V or 24 V 12 V 4 7 kΩ 510 kΩ 10 kΩ 0 01 µF Equivalent to ...

Page 20: ...Page 1 8 Preparations for Installation 1F4C 811E 1F4C E IMA01 A01 01 ...

Page 21: ...I located at the right end of the machine 2 Left to right flow 1 Connect the cable indicating CROSS to CN1 of CPU board SCMYEX 2 Connect the connector CNLI located at the left side of the downstream machine with the connector CNRI located at the right side of SP28 3 Right to left flow 1 Connect the cable indicating STRAIGHT to CN1 of CPU board SCMYEX 2 Connect the connector CNRI located at the rig...

Page 22: ...ognition unit and the squeegee head are fixed so that they do not move during the transfer with fixing metal fittings Remove them in the setup of the machine Store the removed metal fittings Board lifter Board stopper Recognition unit Squeegee head Automatic mask cleaning unit Metal fitting Metal fitting Metal fitting Metal fitting Metal fitting Metal fitting Fixing bolt 1F4C 807E 1F4C 805E 1F4C 8...

Page 23: ...the rear cover 2 Remove the setting bolt for the Y axis ball screw cover and draw the cover backward 3 Install the level and adjust all of 4 level pads to be under a scale 0 02 mm 1000 mm Adjust in X and Y directions 4 Fix them by tightening the lock nuts Ensure that it is under a scale after fixing again Adjustment bolt Locking nut Installing Procedure Rear cover Y axis ball screw 1F4C AA00 1B4C ...

Page 24: ... the regulator so that the secondary air pressure is 0 5 MPa 8 Power supply 1 Turn ON the main power switch 2 Turn ON the servo switch 3 Check that the limit switch of the front safety cover works Then start the operation following the procedure on the operating manual 2 Servo switch 1 Main power switch M 92E POWER AND AIR SOURCES SHOULD BE CONNECTED AT THE LAST OF INSTALLING OPERATION If they are...

Page 25: ... 2 Connect the cable for the signal of the warning indicator Insert the plug at the edge of the cable into the socket of the main body of the machine Yellow Clear Green Hexagonal nut M22 1 5 Plug Socket M 93E BEFORE INSTALLATION OF ATTACHED EQUIPMENT MAKE SURE THAT POWER AND AIR SOURCES ARE NOT CONNECTED WITH THE BODY OF MACHINE If they are connected you may get an electric shock or injured WARNIN...

Page 26: ...nal block TB4 for power box 1 Be careful not to mistake the terminal number for connecting the terminal 2 Connect the duct to the blower 1F4C 802P 1F4C 803P 1D4C 804P Binder Blower Tighten the binder with a screw driver Slotted screwdriver 1D4C 805P Green E Blue L3 White L2 Red L1 Terminal block TB4 1F4C AA00 1F4C E IMA01 A01 02 ...

Page 27: ...mosphere Temperature Controller Option 1 Connect the power cable of the atmospheric temperature control unit to the terminal block TB5 of the power box 1 inside the machine 2 Install the temperature sensor to the following position with two M4 bolts 3 Install the chamber box to the main body of the high speed screen printer and connect the former to the atmosphere tem perature controller with the ...

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