Panasonic LP-S Series, Maintenance Manual

Page 1: ...onic net id pidsx global ME LPS SSM 8 No 9000 0066 16V Laser Marker Safety Setup Maintenance Guide LP S series Please read these instructions carefully before using this product and save this manual for future use ...

Page 2: ...re are any questions mistakes or comments in this document please notify us 5 Please remind that we assume no liability for any results arising out of operations regardless of the above clauses Disclaimer The applications described in this document are all intended for examples only The purchase of our products described in this document shall not be regarded as granting of a license to use our pr...

Page 3: ...ructions to be observed This symbol is used to alert users to a specific operating procedure that must not be performed This symbols is used to alert users to a specific operating procedure that must be followed in order to operate the unit safely This symbols is used to alert users to a specific operating procedure that must be performed carefully DANGER Never look at laser beam directly through ...

Page 4: ...yes make it mandatory to wear goggles against laser beam within the laser controlled area The protective goggles can momentarily protect the eyes against the scattered beam Never look at the direct beam or reflected beam even when you are wearing the protective goggles Construct an interlock systems such as a function to stop laser radiation for the maintenance door of the protective enclosure Set...

Page 5: ...r under their supervision Incorrect work may cause electrical shock Connect ground wire before using A failure or electrical leakage that occurs when the unit is not properly grounded may result in electric shock Perform regular maintenance cleaning parts replacement on this product Using the product with dust or dirt may cause a fire or electric shock To carry this product wear the non slip glove...

Page 6: ...ser marking or processing quality In addition when the laser beam is blocked by dust or gas it may cause decrease in laser marking or processing quality Installation and mounting Do not hold the fiber unit cables and connectors at carrying this product Do not touch the laser emission port on the bottom of the head They may affect the laser marking quality badly Carry the head as shown in the figur...

Page 7: ...arker The internal clock might be deviated due to error of the internal parts or degree of the battery drain ambient temperature and humidity Therefore be sure to check the time of the internal clock before the operation without fail Do not remove the USB media nor turn off the power during the data writing and reading operation Others Be sure to delete all registered data when transferring or dis...

Page 8: ...specially require the high level of reliability and safety ACCEPTANCE INSPECTION In connection with the Products you have purchased from us or with the Products delivered to your premises please perform an acceptance inspection with all due speed and in connection with the handling of our Products both before and during the acceptance inspection please give full consideration to the control and pr...

Page 9: ...EC 63000 EN 62321 1 EN 62321 2 EN 62321 3 1 EN 62321 3 2 EN 62321 4 EN 62321 5 EN 62321 6 EN 62321 7 1 EN 62321 7 2 EN 62321 8 LP S200 LP S200 CHN LP S202 LP S202 CHN LP S205 LP S205 CHN LP S500 LP S500 CHN LP S502 LP S502 CHN LP S505 LP S505 CHN LP S200 SF LP S500 SF LP S202 SF LP S502 SF LP S205 SF LP S505 SF LP S500W LP S500W CHN LP S505W LP S505W CHN LP S200 LS1 LP S202 LS1 LP S205 LS1 LP S500...

Page 10: ...g a dust collector or an exhauster according to the constituent of such dust or gas Dispose of the exhaust gas safely and appropriately according to the laws and regulations of the country region or area applicable Attention for the laser marker disposal For disposal of this product segregate and dispose of it appropriately according to the laws and regulations of the country region or area applic...

Page 11: ...ribes the communication commands to control this product externally using the serial communication RS 232C Ethernet It describes the communication conditions communication data formats communication commands and the control samples Mainly the machine builder and system integrator shall be required for reading this manual ンㄆㄇㄆㄓㄆㄏ ㄆ The PDF data of each manual is included on an attached CD ROM Laser...

Page 12: ... Controller 38 1 4 4 Cable 39 1 4 5 Console option 40 Chapter 2 Preparation 41 2 1 Package 42 2 2 Name of Each Part 44 2 2 1 Head 44 2 2 2 Controller 46 2 2 3 DIP switch 50 2 3 Installation 52 2 3 1 Installation environment 52 2 3 2 Installation method 53 2 3 3 Installation direction 55 2 3 4 Installation space 56 2 3 5 Marking field and marking center position 57 2 3 6 Lasing position check 58 2 ...

Page 13: ... 3 5 Input rating and input circuit 100 3 3 6 Output rating and output circuit 101 3 4 Connecting I O Terminals 102 3 4 1 Factory default wiring 102 3 4 2 Connecting common terminals 103 3 4 3 Sensor connection example 104 3 4 4 Connection example of laser stop terminals 105 3 5 Timing Chart 106 3 5 1 Basic input output 106 3 5 2 Marking trigger input 108 3 5 3 Equidistant marking flying object ma...

Page 14: ...32 4 2 4 Air cooling fan and intake vent 133 4 2 5 Cleaning of head 134 4 2 6 Replacement of gasket 134 4 2 7 Laser oscillator 135 4 2 8 Laser output optimize 136 4 2 9 Power monitor calibration 140 4 2 10 Galvano scanner 141 4 2 11 Internal shutter 142 4 2 12 Battery inside the controller 142 4 2 13 Replacement of fuse 143 4 3 Obtaining Backup Data 144 4 4 Serial No Checking Method 145 4 5 Dispos...

Page 15: ...15 MEMO ME LPS SSM 8 ...

Page 16: ... eyes It is equal of NOHD at a maximum NHZ varies depending on the reflectance or surface condition of works Please calculate it based on the actual working environment Nominal hazard zone LP SxxxW Type Item LP S500W LP S505W Remarks Wavelength 1070 nm Invisible beam Laser medium Yb FIBER Max output 1 90 W Mode of operation CW Class Class 4 IEC 60825 1 NOHD 3 Refer to Radiation range P 17 Nominal ...

Page 17: ...s 2 IEC 60825 1 1 Sum of the guide laser and pointer values Radiation range C A D E G F B NOHD Unit mm Specified point Model LP S200 LP S500 LP S202 LP S502 LP S205 LP S505 LP S500W LP S505W A Center position of laser emission port 56 5 B Center position of laser emission port 106 C Diameter of laser emission port φ86 φ78 φ106 φ86 φ106 D Working distance 190 130 350 193 357 E Laser radiation range...

Page 18: ... 06 to 1 07 micrometers Through the goggles or glasses the laser radiation indicator should be recognized The protective goggles can momentarily protect the eyes against the scattered beam Never look at the direct beam or reflected beam even when you are wearing the protective goggles Protective enclosure In order to prevent exposure to laser beam accidentally reflected from the marking object or ...

Page 19: ...the risk to the eyes Do not expose strong beam to the laser radiation exit Failure to do so could cause the malfunction of the power check monitor Protective clothing Exposure of the skin to the laser beam may cause a skin burn Exposure of the clothing to the laser beam may cause burning as well Wear the clothing which can minimize the exposure of the skin to the laser and which is flame resistant...

Page 20: ...s laser marker has the functions shown below for safety measures Use these functions properly and operate the laser marker system safely Head 13 12 11 2 10 10 1 Controller ヤロモヴヴチフチロモヴユンチヱンヰュヶヤヵチ 3 14 2 4 5 7 6 8 9 Top Front Back ME LPS SSM 8 ...

Page 21: ...h at emergency to stop the laser radiation immediately The laser pumping is stopped forcibly and laser radiation stops Turn the switch to the direction of the arrow to release it 6 Laser stop input Input terminal The input terminal equips Laser Stop signal Opening either of the signals disables the laser emission as follows Construct the safety system by connecting it to the door or switch of the ...

Page 22: ...the labels vary depending on model If the head is placed out of the sight of operators place the attached warning label on the immediately apparent place on the system 10 Warning explanatory aperture label LP S2xx type 10 Warning explanatory aperture label LP S5xx type ME LPS SSM 8 ...

Page 23: ...ation and identification label ὀࠉព CAUTION ࡇࡇࢆᣢࡓ ࡃࡔࡉ ࠋ ᨾ㞀ࡢཎᅉ ࡾࡲࡍࠋ Do not lift this part It may cause a fault 䈭у㾷ᨆ䘏䠂Ⱦ ӝ 䳒Ⲻ ഖȾ ヤロモヴヴチフチロモヴユンチヱンヰュヶヤヵ ヱ ㄏ ㄔㄐㄏㄊ チリㄏㄅㄖㄔㄕㄓㄊ ㄍチュㄆㄗㄊ ㄆㄔチヴヶワヹチヤㄐハチネチロㄕㄅチハ ビフピヒノヒチネチヶㄔㄉㄊㄚ ㄎ ノ ㄉㄐチネチレ ㄔㄖㄈ ㄊチネチモㄊ ㄉㄊチネチフベプノパペパヒチネチル ㄑ ㄏ ヮモワヶョモヤヵヶンユュチチチチチƾƾƾチ ヴユンリモロチワヰハチチチチチjjjj ヤㄐㄎㄑㄍㄊㄆㄔチㄘㄊㄕㄉチビヒチヤョンチヒパフパハヒパチ ㄏㄅチヒパフパハヒヒチㄆㄙ ㄆㄑㄕチㄇㄐㄓ ㄐㄏㄇㄐㄓㄎ ㄏ ㄆチㄘㄊㄕㄉチリユヤチプパベビブノヒチユㄅハチピネ ㄔチㄅㄆㄔ ㄓㄊ ㄆㄅチㄊㄏチロ ㄔㄆ...

Page 24: ...aser Stop 2 CLOSE to OPEN Laser pumping OFF Internal shutter CLOSE Status alarm E004 2 Close Laser Stop 2 and input alarm reset Interlock connector CLOSE to OPEN Laser pumping OFF Internal shutter CLOSE Status alarm E260 2 Close interlock connector and input alarm reset The power supply of laser source is shut down through the relay operation by the hardware control 1 The operation behavior of Las...

Page 25: ... or safety PLC etc Connect the input signals of the interlock connector to the devices q to r Besides the interlock connector to the devices q to r can also be connected input output terminal signals depending on the control specifications y To the interlock connector For LP Sxxx SF LP Sxxx LS1 type use the double interlock connectors ワㄐㄕㄊ ㄆ Interlock input is connected to the operating coil of th...

Page 26: ...26 Chapter 1 Specification ME LPS SSM 8 ...

Page 27: ...eld 90 mm x 90 mm 2 Marking field 55 mm x 55 mm 5 Marking field 160 mm x 160 mm r Represents mode of operation for laser oscillator No mention Pulsed operation W CW Continuous Wave operation t Added if the product has different specifications from the standard model It represents also the type of the attached AC power cable LS1 Attaches the rating 250V and VDE standards compatible AC cable For Eur...

Page 28: ...h external devices are loaded e Unit power cable Attached accessory Signal cable Attached accessory Cables to connect the head and controller r Fiber cable Cable to deliver the laser beam from controller to head t AC power cable Attached accessory Cable to supply AC power to the controller y Touch panel console Optional item or Commercially available monitor and mouse Not included in this product ...

Page 29: ...placement LP ACS30 5 Set of gaskets for head for replacement LP APK10X5 Head spacer 2 LP ASP10 LP ASP11 AC power cable for replacement Rating 125V PSE and CSA UL standards compatible North America Japan LP ACA10 Rating 250V PSE standards compatible Japan LP ACA11 Rating 250V VDE standards compatible Europe for LP Sxxx LS1 type LP ACA12 LS1 Rating 250V VDE standards compatible Europe LP ACA12 1 The...

Page 30: ...acter up to 50 characters can be set Bar code CODE39 CODE128 ITF NW 7 EAN UPC GS1 DataBar GS1 DataBar Limited GS1 DataBar Stacked etc GS1 composite code GS1 DataBar Limited CC A GS1 DataBar Stacked CC A GS1 128 CC A etc 2D code QR Code Micro QR Code SQRC Security QR Code 5 DataMatrix GS1 DataMatrix Graphic Data 6 VEC DXF HPGL BMP JPEG AI EPS Work piece status Stationary object Moving object Charac...

Page 31: ...S505 Approx 2 0 mm 3 The value shown here is the configuration range that can be input The setting values that can keep the quality of marking or processing vary depending on the marking conditions and the target materials 4 Depending on the marking data the available scan speed might be limited in case the continuous marking more than 1 minute with high scan speed is set 5 For using SQRC an extra...

Page 32: ...W 7 EAN UPC GS1 DataBar GS1 DataBar Limited GS1 DataBar Stacked etc GS1 composite code GS1 DataBar Limited CC A GS1 DataBar Stacked CC A GS1 128 CC A etc 2D code QR Code Micro QR Code SQRC Security QR Code 5 DataMatrix GS1 DataMatrix Graphic data 6 VEC DXF HPGL BMP JPEG AI EPS Work piece status Stationary object Character height width mm 4 0 1 to 90 0 0 1 to 160 0 Number of registered files Max 2 ...

Page 33: ...igurable work distance Depending on objects to be marked optimal distance or markable range may vary 4 The value shown here is the configuration range that can be input The setting values that can keep the quality of marking or processing vary depending on the marking conditions and the target materials 5 For using SQRC an extra cost software is needed SQRC marking function is available only for u...

Page 34: ...rication oil COSMO ALLPUS 32 SUPER MULPUS DX2 Machine oil DAPHNE MECHANIC OIL 46 Other Lamp oil LP SxxxW type only No test has been conducted for the LP Sxxx type using lamp oil ワㄐㄕㄊ ㄆ The proof characteristics of the marker head are ensured only when the fiber unit connector focus adjustment cover and Lens protection cover are installed properly Refer to 2 4 6 Detaching attaching the fiber unit P...

Page 35: ...S200 LP S500 90 mm x 90 mm LP S202 LP S502 55 mm x 55 mm LP S205 LP S505 160 mm x 160 mm r Laser pointer emission port φ26 mm Aperture diameter φ20 mm t Laser emission port diameter LP S200 LP S500 φ87 mm LP S202 LP S502 φ92 mm LP S205 LP S505 φ106 mm y Laser emission port height LP S200 LP S500 20 mm LP S202 LP S502 22 mm LP S205 LP S505 41 mm u Head positioning pin hole φ4 0 012 0 depth 7 i Head...

Page 36: ... X Y LP S500W 90 mm x 90 mm LP S505W 160 mm x 160 mm r Laser pointer emission port φ26 mm Aperture diameter φ20 mm t Laser emission port diameter LP S500W φ87 mm LP S505W φ106 mm y Laser emission port height LP S500W 20 mm LP S505W 46 mm u Head positioning pin hole φ4 0 012 0 depth 7 i Head positioning pin hole φ4 0 05 0 x 7 Elongated hole depth 7 o Head fixing screw hole LP S500W 10 holes LP S505...

Page 37: ...5 LP S205 Unit mm 417 94 83 71 69 25 R70 q LP SxxxW CHN type LP S500W LP S505W Unit mm R50 69 25 166 83 5 94 q No Description q Fiber unit protection cap This cap should be removed when the scanner unit is connected ンㄆㄇㄆㄓㄆㄏ ㄆ For the detaching of the fiber unit refer to 2 4 6 Detaching attaching the fiber unit P 67 ME LPS SSM 8 ...

Page 38: ...Unit mm No Description q Rubber feet installation screw hole 4 holes in bottom and each side M5 depth 6 The rubber feet for controller can be installed on base or both side surfaces w Interlock connector 2 Equipped only on LP Sxxx SF LP Sxxx LS1 type ワㄐㄕㄊ ㄆ The fiber cable cannot be detached from the controller side ME LPS SSM 8 ...

Page 39: ...o LP Sxxx SF LP SxxxW type w Rating 250V VDE standards compatible cable Europe Attached to LP Sxxx SF LP SxxxW LP Sxxx LS1 type e Rating 250V CCC standards compatible cable China Attached to LP Sxxx CHN LP SxxxW CHN type Unit mm Minimum bending radius 50 mm NEMA 1 15P q CEE Public 7 7 w GB1002 10A e Unit power cable Unit mm Minimum bending radius 100 mm 5500 100 50 58 ȭ26 ȭ11 ȭ26 Signal cable Unit...

Page 40: ...ADP40 Unit mm 171 41 5 15 6 55 143 1 2 19 5 2900 70 80 0 8 w e q 60 253 197 128 No Description q Pen holder attaching nut M4 depth 6 both left and right sides w Attaching nut 4 positions M4 depth 6 e Controller connecting cable ME LPS SSM 8 ...

Page 41: ...41 Chapter 2 Preparation ME LPS SSM 8 ...

Page 42: ...nce this product is precision machinery reuse the packing materials to prevent damages during transportation Laser marker Head and controller 1 unit System key Unit power cable Signal cable AC power cable 1 qty 2 qty 1 qty 1 I O connector I O connector cover I O terminal block Short bar Installed to I O terminal partly Interlock connector qty 1 qty 1 20 pins 1 14 pins 1 qty 6 2 qty 1 3 USB cable 2...

Page 43: ...low notes Do not expose the gaskets to the direct sunlight and store them in a low humidity area Do not open the package just before use Store the gaskets in the area where the temperature is kept low and less air enters 5 O ring small is not provided with the LP SxxxW CHN type 6 The following data are stored into this CD ROM Laser Marker Utility Software for PC setting of laser marker Laser Marke...

Page 44: ...r radiation state Refer to Safety functions on laser marker P 20 4 Laser pointer emission port The emission port of the red laser pointer radiated when using the dual pointer function For details refer to 2 3 6 Lasing position check P 58 To use the dual pointer function do not seal the laser pointer emission port at the installation 5 Frame ground terminal F G This is the terminal for ground Be su...

Page 45: ...usting the distance from the work 9 Laser emission port protection glass This glass protects laser emission port from dirt or damage Attach this glass always Remove the plastic cover on this glass before operation 10 Heat sink This is a fin for promoting heat radiation ME LPS SSM 8 ...

Page 46: ...y after turning OFF leave the interval five seconds or more between ON and OFF Do not turn off the power supply while the system starts during MAIN indicator is flashing 2 Controller display panel The indicator that shows the status of laser radiation and the laser marker No Display name Status Indication q FILE No ERROR CODE Normal state Displays selected file No Alarm or warning status Displays ...

Page 47: ...ector for console option 7 USB connector B PC This is the connector for connecting the attached USB cable Connect with PC in using Laser Marker NAVI plus 8 USB connector A USB MEDIA This is the terminal for connecting the USB media or USB mouse For registering or saving data in the laser marker connect a commercially available USB USB media with security features cannot be used You can also connec...

Page 48: ... for connecting to the external device to control the laser marker with Ethernet For details refer to Serial Communication Guide 4 Return connector RETURN OUT 5 Console return connector VGA RETURN IN Connectors for connecting the attached return harness for using console option 6 RS 232C connector RS 232C This is the connector for connecting to the external device so as to control the laser marker...

Page 49: ...er to the head Connect the attached unit power cable 14 I O connector I O This is the terminal for connecting signal for the purpose of controlling laser marker from the external device Refer to 3 3 4 Signals on I O connector P 94 for details 15 Output terminal OUTPUT 16 Input terminal INPUT This is the terminal for connecting signals for the purpose of controlling the laser marker from an externa...

Page 50: ... commands for the following operations Laser pumping LSR Shutter control SHT Guide laser GID Laser check radiation SPT Laser power measurement PWM Power check PWR Test marking TST OFF Control by I O for the following operations Laser pumping Shutter control Guide laser radiation No 3 Select the ON OFF of the buzzer sound to notify the alarm or warning occurrence ON Disables the buzzer sound for al...

Page 51: ... No 6 are turned on construct a system for re pumping the laser manually as safety protection measures after stop of the laser radiation due to an interlock or other safety functions No 7 No 8 According to the combination of No 7 and No 8 serial communication command mode switches Turning on one of No 7 or No 8 gives command format compatibility with older models Standard mode LP F10 mode LP F10W ...

Page 52: ...ations and shocks can be directly transmitted to it Do not install the controller at a place with a lot of oil mist and or dust Take measures to prevent oil contents and dust from entering into the controller e g using a storage box When installing the laser marker in the storage housing use a housing equipped with panel cooler or heat exchanger to maintain the air cooling performance of the laser...

Page 53: ...orque 3 0 N m or less Lens cap The plastic lens cap is attached at shipping Be sure to remove it before use A B Laser marker head B Washer thickness block thickness A Screw insert length 5 mm to 6 mm M6 screw Installation plate Controller The controller can be fixed from the bottom with M5 screw at four locations For the installation dimension refer to 1 4 3 Controller P 38 The inserting length of...

Page 54: ...P S205 S505 S505W LP ASP10 Unit mm 30 64 60 60 5 2 10 40 40 40 40 40 40 60 60 ȭ95 ȭ24 109 208 5 56 5 113 q w e r LP ASP11 Unit mm 30 64 80 100 200 80 60 60 84 3 5 2 10 40 40 40 40 40 40 60 60 ȭ95 ȭ24 4 8 84 3 109 208 5 q w e r t No Description q Head positioning pin 2 pins φ4 stainless steel pin w Head fixing hole 10 holes φ6 through hole Head fixing hole 10 holes φ12 front face depth 7 e Elongate...

Page 55: ...t cross the eye height The laser beam path shall be enclosed with protective enclosure and make sure it is not exposed with direct light or reflected light ワㄐㄕㄊ ㄆ Do not incorporate the laser marker in a unit where the laser head will be moved It may cause failure If the head unit is installed with the lens side up clean the lens surface regularly not to be covered with the marking dust Controller...

Page 56: ...the laser marker install both the head and controller in a well ventilated place Installing near a heating element could cause the ambient temperature exceeding the specification range which may cause malfunction of the product When setting more than one laser marker install them so that a space of 300 mm or more is given between the heads of each marker Not doing so may cause malfunction It might...

Page 57: ...e range of 357 mm 30 mm 327 to 387 mm 56 5 113 106 B B A Unit mm Marking center ワㄐㄕㄊ ㄆ Do not place anything in the area between the laser emission port and lasing object during the marking operation Use anti reflection material ex black paint for metal for an external shutter or a protective enclosure in a path of laser beam It may cause a failure of the components inside the laser marker head If...

Page 58: ...g results When the fiber unit is removed and re installed the marking position might be misaligned relative to the guide laser radiation position To align the marking position calibrate the marking field with following the procedures described in Operation Manual ンㄆㄇㄆㄓㄆㄏ ㄆ Refer to Operation Manual of the laser marker for the guide laser and dual pointer details The guide indication is stopped aut...

Page 59: ...roof characteristics of the marker head are not ensured when the focus adjusting cover is opened Use the focus adjusting function when the product is installed Do not use this function for the daily use such as setup change Excessive use of this function may cause failure of the product ワㄆ ㄓチ ョ ㄓチ Focus adjusting control Focus adjusting ruler Turn in the left direction Near direction Makes the wor...

Page 60: ...he focusing ruler as an adjustment guide Repeat the adjustment and marking test to set the most appropriate work distance Focus adjustment range varies depending on models LP S200 S500 Approx 7 mm LP S202 S502 Approx 3 mm LP S205 S505 Approx 24 mm The ruler is set to 0 at factory Adjusting focus changes the marking field and spot diameter In addition the amount of the spot diameter difference betw...

Page 61: ...a straight line Tilting and inserting the cable may cause a failure A gasket is incorporated in the joint of each cable which keeps the protection structure The performance of the marker head protection structure is ensured only when each cable is properly inserted all the way and each gasket is crushed u u q w e r t y Head Controller No Description q Signal cable w Unit power cable e Output termi...

Page 62: ...k with power off state There is a risk of electrical shock 1 Connect the protective conductor terminal and the frame ground terminal to the grounding part Screw size M4 Tightening torque 1 0N m ワㄐㄕㄊ ㄆ Before connecting the power supply connect the protective conductor terminal and the frame ground terminal permanently to the grounding part Install such that the controller housing and the head hous...

Page 63: ... Fix the AC power cable with the clamp Screw size M4 Tightening torque 1 0N m ワㄐㄕㄊ ㄆ Locate the AC power cable beside the fan Locating it in front of the fan may impair the air cooling performance leading to the device failure 7 Make sure that the cables and connectors other than the power supply are connected and then connect the AC power cable to the AC power supply Power voltage 90 V to 132 V A...

Page 64: ...h as a keyboard 1 OS versions of which Microsoft has ended support are excluded The CPU type memory capacity hard disk space and display function required to operate each OS should be provided in accordance with the recommendation of Microsoft Laser Marker NAVI plus can be installed in English Simplified Chinese German Korean or Japanese It is preferred that the OS language corresponds to the inst...

Page 65: ...urn harness to the rear of the controller Do not take out and put in the console in being powered on t q e r w y u No Description q Front side of controller w Rear side of controller e LP ADP40 Optional touch panel console r Return harness t VGA OUT y RETURN OUT u VGA RETURN IN ME LPS SSM 8 ...

Page 66: ... using monitor and mouse do not connect the return harness USB hub cannot be used for this product There is 1 port on the front of the controller and 2 ports on the back for USB connector A USB mouse can be connected in any of these ports r q t e w No Description q Monitor VGA terminal 15 pin 3 row Recommended pixel count 640 480 or more w Mouse USB mouse with Human interface device HID class e Re...

Page 67: ...ay change by removing and installing the fiber unit When the fiber unit is removed and re installed the marking position might be misaligned relative to the guide laser radiation position To align the marking position calibrate the working field with following the procedures described in Operation Manual Working conditions WARNING Before the detaching or attaching the fiber unit turn off the power...

Page 68: ...ay cause failure Not to break the screw head use the end rounded tightening tool and insert it to the screw head as straight as possible 2 Attach the protection cap to the fiber unit The protection cap for the fiber unit is supplied with the laser marker LP Sxxx SF CHN LS1 type Protection cap for the fiber unit Protection cap for the fiber unit LP SxxxW CHN type ワㄐㄕㄊ ㄆ Attach the protection cap al...

Page 69: ...over for the scanner unit ワㄐㄕㄊ ㄆ Attach the protection cover always when the fiber unit is detached from the scanner unit The fiber unit protection cap and scanner unit protection cover to be used in removing the fiber unit are temporary items and show no oil resistance Do not store it in the environment where oil mist occurs ME LPS SSM 8 ...

Page 70: ... the glass is contaminated blow dusts with an air duster for optics 2 Remove the O ring that was used before removing the scanner unit Install the supplied new O ring M to the scanner unit Change the shape of the O ring as shown in the figure below and install it in the appropriate place O ring ワㄐㄕㄊ ㄆ The O ring cannot be reused Be sure to use new one ンㄆㄇㄆㄓㄆㄏ ㄆ Replacement O ring is supplied with ...

Page 71: ...le is twisted it may cause of a power decrease or a failure 5 Install the fiber unit by using the positioning guide pin Positioning guide pin Positioning guide pin LP Sxxx SF CHN LS1 type LP SxxxW CHN type ワㄐㄕㄊ ㄆ Make sure that no foreign matter such as fingerprint dust grease or oil is attached to the optical part of the fiber unit If it is contaminated blow dusts with an air duster for optics Us...

Page 72: ...ews the proof characteristics of this product are not ensured Proportionally tighten the screws with a specified torque using torque wrench or other tools 7 Confirm the lasing position If there is a gap between the guide laser indicating position and the actual lasing position calibrate the marking field Refer to Environment setting Maintenance in Operation Manual 8 If Laser output measurement cor...

Page 73: ...rt signal from the external devices such as switches or sensors connected to I O terminal Use this operation mode to configure the laser marker without using the external control devices as PLC A B C D A B C I Sensor for the marking trigger ンㄆㄇㄆㄓㄆㄏ ㄆ Refer to 2 5 2 Operation procedure of test marking and run mode P 76 For the setting details refer to Operation manual Control by external devices re...

Page 74: ...ls the operation of the laser marker with a key actuated master control Start up 1 Set up the laser marker Connect the head and controller Connect the touch panel console or monitor and mouse to the controller Refer to 2 4 Connecting Laser Marker P 61 2 Turn ON the key switch of the controller The main indicator on the controller flashes in green 3 After approx 75 seconds system starts up The main...

Page 75: ... pumping by using LASER IN X9 on I O terminal or the serial communication command for the laser pumping LSR 2 If you want to save the file move to FILE screen and click SAVE 3 Turn off the key switch and pull it out from the controller The system key should be in safekeeping by a laser safety manager ヱヰヸ ユン ON OFF ME LPS SSM 8 ...

Page 76: ...rt marking Turn on power with key switch on controller Edit the file Start test marking Save the file Edit and overwrite the file Start Run operation Marking trigger input Select file to use in Run operation File selection Turn on laser pumping Complete in 15 to 20 sec Open internal shutter Self opening Marking Laser radiation Turn off laser pumping Turn off power For test marking For Run mode ope...

Page 77: ...ol the marking start signal from the external devices such as switches or sensors connected to I O terminal 1 Set the marking mode to RUN 2 Turn ON the laser pumping switch on the controller to start laser pumping 3 Click START Under the run mode operation the laser marker is in the standby status for the marking start signal from I O terminal X6 TRIG IN 4 Laser radiation starts by inputting the m...

Page 78: ...Chapter 3 Connection for External Control ME LPS SSM 8 ...

Page 79: ...nal block I O connector PLC etc External control by serial communication commands RS 232C Ethernet Remote mode operation Controls the laser marker from external devices such as PLC using communication commands via RS 232C or Ethernet For details refer to Serial Communication Guide Ethernet or RS 232C External control device ンㄆㄇㄆㄓㄆㄏ ㄆ It is available to combine I O and the serial communication for ...

Page 80: ...o remote mode P 85 Marking Laser radiation Control by serial communication commands I O control Open shutter Select file READY output ON Marking trigger input ON Laser pumping ON Remote mode ON about 15 to 20 seconds Control by using I O or communication commands ンㄆㄇㄆㄓㄆㄏ ㄆ It is available to combine I O and the serial communication for external control Configure the environment setting in advance ...

Page 81: ...mmunication conditions in the environment setting screen Refer to 3 2 2 Communication condition setting P 84 Refer to 3 2 3 Shift to remote mode P 85 Remote mode ON Communication environment setting Turn ON laser marker DIP switch setting Control by serial communication commands I O control 3 2 Before External Control The following settings are required before the external control by using I O or ...

Page 82: ...o 2 select the control method I O or command for some specific operations DIP switch No 2 Control method for specific operations ON Control by serial communication commands for the following operations Laser pumping LSR Shutter control SHT Guide laser GID Laser check radiation SPT Laser power measurement PWM Power check PWR Test marking TST OFF initial setting Control by I O for the following oper...

Page 83: ...available CAUTION If the DIP switch No 5 or No 6 are used while turned on construct a system for re pumping the laser manually as safety protection measures after the stop of the laser radiation due to an emergency stop or an interlock 6 If you want to use the command format compatible with the former models of LP F10 LP F10W series select the command mode using DIP switch No 7 and No 8 Standard m...

Page 84: ...counter end output signals in I O connector pin No 32 to 35 respectively 4 To use the serial communication commands set communication conditions for Ethernet or RS 232C For RS 232C Configure the communication conditions of the laser marker corresponding to the external control device Default settings are as follows Baud Rate 9600 bps Parity None Stop Bits 1 bit Delimit CR Check sum None For Ethern...

Page 85: ... the remote mode input X5 of the I O terminal on the rear of the controller X5 REMOTE IN Turn ON the DIP switch No 5 Refer to 3 2 1 DIP switch setting P 82 ンㄆㄇㄆㄓㄆㄏ ㄆ When DIP switch No 5 is ON the remote switch on the controller is not available Start the laser marker in the remote mode The laser marker starts up always in the remote mode state Use the remote mode switch button of the controller f...

Page 86: ...inal Input and output terminals to control the laser marker externally Refer to 3 3 2 Terminal and connector for I O P 87 w I O connector e Interlock connector 1 Input and output terminals to construct the interlock system to stop the laser radiation Refer to 3 6 Interlock Connector P 118 r Interlock connector 2 Equipped only on LP Sxxx SF LP Sxxx LS1 type ME LPS SSM 8 ...

Page 87: ...connector Loaded with the input output for data configuration such as selecting a file number and the input output for the specific functions X20 X19 X18 X17 X16 X15 X14 X13 X12 X11 X10 X9 X8 X7 X6 X5 X4 X3 X2 X1 Y14 Y13 Y12 Y11 Y10 Y9 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 Rear of controller I O terminal block I O connector Laser marker ンㄆㄇㄆㄓㄆㄏ ㄆ Before using I O configure the environment settings Refer to 3 2 ...

Page 88: ...de D sub 37 pin female Screw type M2 6 female Hirose Electoric Co Ltd User side D sub 37 pin male Screw type M2 6 male Attached accessories Connector HDCB 37PF 05 Connector Cover HDC CTH 1 10 I O terminal block I O terminal block can be removed by holding up the hooks For the wiring of I O terminal or removing short bars push the pinch as shown in the figure to open the wiring aperture I O connect...

Page 89: ...ernal power 24V Y4 STAND BY Standby output Y5 REMOTE OUT Remote mode output Y6 READY Marking ready output Y7 MARKING Marking output Y8 MARK END Marking end output Y9 LASER OUT Laser pumping completion output Y10 Except LP Sxxx LS1 type SHUTTER OUT Shutter opening output For LP Sxxx LS1 type SHUTTER 1 OUT Shutter opening output 1 Y11 Except LP Sxxx SF LP Sxxx LS1 type RESERVE System reservation For...

Page 90: ... for input output 0V Power to operate the laser marker independently Y1 and X3 are the common terminal connected internally ワㄐㄕㄊ ㄆ Make sure to use X1 or Y3 for the internal power 0V X3 and Y1 Do not mix the connecting pattern for using external and internal power supply Do not connect anything to this when using the external power supply X4 RESERVE System reservation Do not connect externally X5 ...

Page 91: ...ser stop 1 input LASER STOP 1A Laser stop 1 input A at LP Sxxx LS1 LASER STOP 1B Laser stop 1 input B Equipped only in LP Sxxx LS1 1 LASER STOP 2A Laser stop 2 input A LASER STOP 2B Laser stop 2 input B Use these terminals to stop the laser radiation or disable the laser radiation temporarily When between either of LASER STOP terminals and OUT COM are disconnected the laser radiation will be disab...

Page 92: ...te the laser marker independently X1 and Y3 are the common terminal connected internally ワㄐㄕㄊ ㄆ Make sure to use X3 or Y1 for the 0V of the internal power 24V X1 and Y3 Do not mix the connecting pattern for using external and internal power supply Do not connect anything to this when using the external power supply When using the internal power supply X1 X3 Y1 Y3 the total current of the power sup...

Page 93: ...uring internal shutter of the laser marker head opening There is a delay time of around 200ms to max 1 second from turning ON OFF of SHUTTER A B IN X10 X11 to turning ON OFF of SHUTTER OUT Y10 Y11 For LP Sxxx W models except LP Sxxx SF LP Sxxx LS1 type RESERVE System reservation Do not connect externally For LP Sxxx SF LP Sxxx LS1 type only SHUTTER 2 OUT Shutter opening output 2 The operation beha...

Page 94: ... 6 Counter 1 or 5 end output 35 CEND 3 7 Counter 3 or 7 end output 36 SET OK Setting completion output 37 OUT COM Output common ワㄐㄕㄊ ㄆ IN COM and OUT COM on the I O connector are connected with IN COM and OUT COM on the Input Output terminal internally If the power supply for I O connector and for Input Output terminal are set inversely the short out might be occurred and laser marker might be bro...

Page 95: ...ber input D0 to D15 The input operation is executed at the timing of the edge of set input ON 3 to 18 D0 to D15 Number input Set the number for one of the following targets selected at SELECT 0 to 2 input q File No w Count up value correction e Count down value correction r Counter number to reset t Data number for Rank External offset function For the select input method refer to the description ...

Page 96: ...nt down the counter of the counter number 3 by two steps Turn ON D3 which represents the counter number 3 Select 0000 0010 which represents the step times 2 in a 8 bit binary system by specifying ON OFF of D8 to D15 as shown in the below table D0 to D7 Counter No 0 to 7 Terminal Counter No INPUT D0 0 OFF D1 1 OFF D2 2 OFF D3 3 ON D4 4 OFF D5 5 OFF D6 6 OFF D7 7 OFF D8 to D15 Step times Terminal St...

Page 97: ... 15 D12 to D15 Rank 3 0 to 15 Rank 8 bit 2 D0 to D7 Rank 0 0 to 255 D8 to D15 Rank 1 0 to 255 External offset Lower 4 bits D0 to D3 External Offset 0 to 15 External offset Lower 8 bits D0 to D7 External Offset 0 to 255 External offset Lower 10 bits D0 to D9 External Offset 0 to 1023 You can also use the rank function together with the external offset function If you use the same terminal for both ...

Page 98: ...2 input status Radiation details SELECT 0 SELECT 1 SELECT 2 Dual pointer OFF OFF OFF Guide laser Marking character string ON OFF OFF Guide laser Marking field OFF ON OFF Work image ON ON OFF 23 TIME HOLD Time hold input While this input is turned on the laser marker retains the time and date of the internal clock at the point when the input was turned ON then it marks the functional characters suc...

Page 99: ...d at test marking Counting is activated from the initial value again when the counter reaches to the end value The counter end output is available when you set the functional character of the counter in a character string When Step Repeat counter at each step function is set counter end output is invalid 36 SET OK Set output This output turns ON when the setting has completed for SET IN No 2 This ...

Page 100: ...rnal power 24V DC NPN open collector output PNP open collector output Each input Each input ワㄐㄕㄊ ㄆ The product can compatible with both NPN transistor output and PNP transistor output However mixing use of NPN PNP is impossible Operate the product after selecting either NPN or PNP Do not short circuit input common IN COM and output common OUT COM It might cause the trouble with the laser marker ンㄆ...

Page 101: ...utput Output Output ワㄐㄕㄊ ㄆ The product can compatible with both NPN transistor and PNP transistor However mixing use of NPN PNP is impossible Operate the product NPN transistor output and PNP transistor output Do not short circuit input common IN COM and output common OUT COM It might cause the trouble with the laser marker The applied voltage and input output current to each terminal must not exc...

Page 102: ...cuited Short circuited Short circuited Short circuited Short circuited only for LP Sxxx LS1 I O terminal block 1 X19 is available only with LP Sxxx LS1 models as LASER STOP 1B signal For the other models X19 is RESERVE signal and not for use ワㄐㄕㄊ ㄆ Do not short circuit 24V OUT X1 Y3 and 0V OUT X3 Y1 Also do not short circuit IN COM X2 and OUT COM Y2 X12 X15 X18 Starting the laser marker with these...

Page 103: ...g patterns If you use the internal power supply of the I O terminal block make sure that the total load does not exceed 300mA If you control the laser marker by the external power such as PLC do not connect anything to the internal power 24V OUT X1 Y3 or 0V OUT X3 Y1 of the I O terminal block If a short bar is installed remove it ンㄆㄇㄆㄓㄆㄏ ㄆ OUT COM terminals of Y2 X12 X15 and X18 are the common ter...

Page 104: ...power NPN connection 24V OUT IN COM 0V OUT 0V OUT OUT COM TRIG IN VDD OUT 0V Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 X1 X2 X3 X4 X5 X6 X7 X8 I O terminal block Sensor PNP connection 24V OUT IN COM 0V OUT TRIG IN VDD OUT 0V OUT COM 24V OUT Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 X1 X2 X3 X4 X5 X6 X7 X8 I O terminal block Sensor ME LPS SSM 8 ...

Page 105: ...ER STOP 2A OUT COM LASER STOP 1B 1 Y8 Y9 Y10 Y11 Y12 Y13 Y14 X8 X9 X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X20 I O terminal block Laser stop switch etc Laser stop switch etc Laser stop switch door etc only for LP Sxxx LS1 Laser stop switch door etc 1 X19 is available only with LP Sxxx LS1 models as LASER STOP 1B signal For the other models X19 is RESERVE signal and not for use ンㄆㄇㄆㄓㄆㄏ ㄆ To constru...

Page 106: ...y switch STANDBY OUT READY OUT MARKING OUT MARK END OUT REMOTE OUT LASER OUT LASER IN TRIG IN SHUTTER OUT 2 Open Open Open Close Close Close REMOTE IN ALARM OUT Active Low WARNING OUT Active Low SHUTTER B IN SHUTTER A IN 1 Shutter control input A is accepted and the shutter opens only when shutter control input B ON 2 Shutter output signal has around 200ms to max 1 sec delay from each input signal...

Page 107: ... 15 seconds T3 When laser pumping is completed Time for data creation It varies depending on the quantity of data to be marked When laser pumping is not completed Time for data creation or time for laser pumping whichever is longer T4 10 ms or more Keep the ON status for 10 ms or more T5 2 to 510 ms This is a one shot output Set the output time on the environment setting screen There is a small ma...

Page 108: ...e is 0 3 5 3 Equidistant marking flying object marking ON OFF ON OFF ON OFF ON OFF T2 T2 T2 T3 T3 T3 T3 T1 READY OUT TRIG IN MARKING OUT MARK END OUT Item Time Remarks T1 The time when the work travels the distance set in the trigger ready T2 The time when the work travels the distance set by marking interval T3 2 to 510 ms One shot output Set the output time on the environment setting screen Ther...

Page 109: ...by entering the SELECT 0 to 2 input as shown in the below table Radiation details SELECT 0 SELECT 1 SELECT 2 Dual pointer OFF OFF OFF Marking contents ON OFF OFF Marking field OFF ON OFF Work image ON ON OFF ンㄆㄇㄆㄓㄆㄏ ㄆ You can use the guide laser regardless of the input status of LASER STOP 1 in I O terminal but you cannot use the guide laser while LASER STOP 2 is opened For LP Sxxx LS1 type you ca...

Page 110: ...4 When laser pumping is completed Time for data creation It varies depending on the quantity of data to be marked When laser pumping is not completed Time for data creation or time for laser pumping whichever is longer T5 0 ms or more To input the next file number right after TRIGGER IN input SET IN after MARKING OUT turns ON T6 10 ms or more Keep the ON status for 10 ms or more Input SELECT 0 to ...

Page 111: ...LD is set ON the time is held in spite of switching the file No If the TIME HOLD ON OFF is switched in short time each ON OFF hold time should be more than 2 seconds 3 5 7 Counter end output T1 T1 T1 T1 ON OFF ON OFF ON OFF ON OFF The end value is marked COUNTER END OUT CEND 0 to 7 MARKING OUT TRIG IN READY OUT Item Period Remarks T1 10 ms or more Keep the ON status for 10 ms or more ンㄆㄇㄆㄓㄆㄏ ㄆ The...

Page 112: ...er pumping is not completed Time for data creation or time for laser pumping whichever is longer T4 10 ms or more Keep the ON status for 10 ms or more T5 0 5 ms or more After a lapse of 0 5ms or more from specifying SELECT 0 IN to SELECT 2 IN and D0 IN to D15 IN turn on SET IN 1 Input SELECT 0 to 2 as the table below Number input target SELECT 0 No 20 SELECT 1 No 21 SELECT 2 No 22 Count up value c...

Page 113: ...g value T4 When laser pumping is completed Time for data creation It varies depending on the quantity of data to be marked When laser pumping is not completed Time for data creation or time for laser pumping whichever is longer T5 0 5 ms or more After a lapse of 0 5ms or more from specifying SELECT 0 IN to SELECT 2 IN and D0 IN to D7 IN turn on SET IN 1 To reset the counter value input SELECT 0 to...

Page 114: ... 21 SELECT 2 No 22 Data No of rank external offset ON OFF OFF 2 Specify the data number of rank external offset function by using D0 to D15 For details see 3 3 4 Signals on I O connector P 94 ンㄆㄇㄆㄓㄆㄏ ㄆ SET IN for the rank external offset is acceptable when the laser pumping is completed and the internal shutter is opened When the rank external offset function is set the ready output will not turn ...

Page 115: ...arks T1 2 to 510 ms Even when the marking is interrupted due to the laser stop input the mark end outputs This signal is a one shot output Set the output time on the environment setting screen There is a margin for the setting value T2 100 ms or more Keep the ON status for 100 ms or more T3 Time for data creation or time for laser pumping whichever is longer T4 approx 20 sec The time from turning ...

Page 116: ...is the same as Shutter output Item Time Remarks T1 100 ms or more Keep the ON status for 100 ms or more T2 Time for data creation or time for laser pumping whichever is longer T3 approx 20 sec The time from turning ON the laser pumping input to completion of pumping LP Sxxx type approx 20 seconds LP SxxxW type approx 15 seconds T4 2 to 510 ms Even when the marking is interrupted due to the laser s...

Page 117: ...output on LP Sxxx SF LP Sxxx LS1 type is the same as Shutter output Item Time Remarks T1 100 ms or more Keep the ON status for 100 ms or more T2 Time for data creation or time for laser pumping whichever is longer T3 approx 20 sec The time from turning ON the laser pumping input to completion of pumping LP Sxxx type approx 20 seconds LP SxxxW type approx 15 seconds T4 2 to 510 ms Even when the mar...

Page 118: ...internal relay in the controller Connect INTERLOCK IN and INTERLOCK COM with the non voltage contact dry contact such as a relay or a switch Do not connect with the voltage contact such as a transistor Except LP Sxxx SF LP Sxxx LS1 type No Name and description 1 INTERLOCK COM Common terminal for the interlock connector Connect INTERLOCK IN No 3 and INTERLOCK COM No 1 with the non voltage contact r...

Page 119: ...ng these terminals the contact failure of Interlock internal circuit can be detected Since FEEDBACK 1 OUT and FEEDBACK 2 OUT are connected internally the contact status of INTERLOCK 1 IN and INTERLOCK 2 IN cannot be monitored individually The connection between FEEDBACK 1 OUT and FEEDBACK 2 OUT is switched open and closed with a delay of approx 20 ms with reference to the status of INTERLOCK 1 IN ...

Page 120: ... marker Relay Power supply for laser source For LP Sxxx SF LP Sxxx LS1 type Pin No 1 INTERLOCK 1 COM 15mA 24V DC 24V DC Pin No 3 INTERLOCK 1 IN Pin No 1 INTERLOCK 2 COM Pin No 3 INTERLOCK 2 IN Pin No 2 FEEDBACK 1 OUT Pin No 2 FEEDBACK 2 OUT 15mA Inner circuit of laser marker Safety relay Safety relay Capacity 24V DC 1A Power supply for laser source ME LPS SSM 8 ...

Page 121: ... Sxxx LS1 type 1 INTERLOCK COM 3 INTERLOCK IN 1 2 3 INTERLOCK To Emergency stop switch etc For LP Sxxx SF LP Sxxx LS1 type 1 INTERLOCK 1 COM INTERLOCK 1 connector 2 FEEDBACK 1 OUT 3 INTERLOCK 1 IN 1 2 3 1 INTERLOCK 2 COM INTERLOCK 2 connector 2 FEEDBACK 2 OUT 3 INTERLOCK 2 IN 1 2 3 Safety PLC N O Output from PLC Monitoring Input to PLC N O Output from PLC ンㄆㄇㄆㄓㄆㄏ ㄆ In the attached interlock connec...

Page 122: ... command with RS 232C connect the RS 232C port on the rear of the controller to the external control device 5 1 9 6 Rear of controller Laser marker controller side RS 232C port male Connector position Connector specifications Model Manufacturer name On the laser marker side D sub 9 pin male Screw type No 4 40UNC inch screw female User side D sub 9 pin female Screw type No 4 40UNC inch screw male R...

Page 123: ...marker Terminal No Terminal No External controller Cross cable Signal Signal The loop back wiring on the external control device side shown in the above figure is just an example The wiring method varies depending on the specifications of each external control device Read the instruction manual of the external control device and connect it to the laser marker appropriately RS 232C communication co...

Page 124: ... 255 255 255 1 Initial value Unspecified 0 0 0 0 Port 5001 to 65534 except 9090 and 9091 Initial value 9094 Start code Setting request Reading request Reading response STX Normal response ACK Abnormal response NAK Check sum OFF Delimiter CR fixed Reception timer Timeout monitoring ON 10 sec 1 Do not use 127 in the first octet ンㄆㄇㄆㄓㄆㄏ ㄆ Although the cable length between the devices is specified as ...

Page 125: ...r marker one to many through a HUB or a router Use a HUB or a router that supports 1000BASE T 100BASE TX 10BASE T and Category 5e or higher straight cables for connection HUB or router Straight cable External control device PC etc Laser marker controllers Example of communication environment setting Make sure that the IP address for the laser marker on the network is not overlapping the IP address...

Page 126: ...Chapter 4 Maintenance ME LPS SSM 8 ...

Page 127: ...ad r t o y Rear Front Controller i u u No Parts name Main cause for degradation Daily maintenance Replacement when degraded or defective q Protection glass of laser emission port Contamination Cleaning Customer replaceable w Galvano scanner Aging By our service representative e Internal shutter Aging By our service representative r Laser oscillator Aging Check output power By our service represent...

Page 128: ...on The surface of the laser emission port may become contaminated by the dust and smoke during the laser marking or processing Using laser marker with the contaminated laser emission port may cause the lens to get burned in This may also scratch the lens surface or even peel off the surface coating depending on how it is used or cleaned Operations under these conditions will degrade transmittance ...

Page 129: ...sconnect the AC power cable 2 Clean the laser emission port with an air duster for optics and wipe it lightly with a soft cloth If a contamination is severe use a soft cloth immersed in ethanol to wipe it ワㄐㄕㄊ ㄆ Do not wipe the protection glass of laser emission port strongly or touch it with a sharp pointed object Laser marker might become faulty WARNING Never use an inflammable air duster The la...

Page 130: ...nd disconnect AC power cable 2 Remove the protection glass from the laser emission port ワㄐㄕㄊ ㄆ Do not touch the lens and the glass surface of the laser emission port and the protection glass at installing or removing If the cover is difficult to be loosened use a commercially available belt wrench In that case avoid scratching the glass surface of the laser emission port When the protection glass ...

Page 131: ...nt tighten the following length circumference Be sure to tighten the glass properly and without looseness If the cover is not tightened enough the product oilproofness may not be ensured Laser marker model Protection glass model Tightening length Circumference LP S200 LP S500 LP S500W LP ACV50 more than 75mm LP ACV60 more than 40mm LP S202 LP S502 LP ACV52 more than 65mm LP S205 LP S505 LP S505W L...

Page 132: ...lters please contact our sales agency Model Remarks LP AFT50x5 Set of 5 pieces for the controller Steps for cleaning Daily maintenance and replacement of air filter 1 Turn OFF the key switch of the controller and disconnect the AC power cable 2 Loosen the screws of front panel at 2 positions and remove them 3 Remove the filter 4 Clean the filter with neutral detergent and air dry it 5 Attach the d...

Page 133: ...erval of the fans The fan does not rotate or the rotating speed is low There is contamination on the fan Abnormal noise is generated from the fan Almost 5 years have passed since delivery The replacement interval may differ depending on the usage environment and marking conditions Replacement method Our service representative handles the maintenance and replacement Contact our sales office Steps f...

Page 134: ...onnection part Models of replacement parts For details of purchasing the gasket contact our sales office Model Remarks LP APK10X5 Set of gaskets with the following contents 5 O rings middle size for the fiber unit connection 5 O rings small size for the focus adjustment control cover connection ワㄐㄕㄊ ㄆ To keep the IP protection of the product please follow the below notes Do not expose the gaskets ...

Page 135: ...ective and unable to irradiate the laser Replacement interval Deterioration in quality of laser marking or processing density reduction incomplete marking or processing is observed Setting a large value for the laser power is not reflected in the quality of the laser marking or processing The laser power measured with a commercial power meter has decreased by 20 compared to the delivery status The...

Page 136: ...elsius degree The 10 difference might occur under the high low temperature Correcting power under normal temperature is recommended Before using this function confirm the laser emission port is clean The contamination or scratch on the laser emission port might be a cause of inaccurate results of the laser power measurement After using the function the marking energy measurement results may change...

Page 137: ...n 10kW cm2 Head part of the laser marker Detector of the laser power meter Laser beam Marking object Setting distance of detector of the power meter Work distance Base position CAUTION Do not place the power meter detector at the focal point specified work distance of the laser marker It may cause damage to the power meter 5 Confirm the setting position of detector of the power meter Press GUIDE S...

Page 138: ...r damage to the object 8 Confirm if the measurement results are within the following range Laser marker model name Optimum value of the measurement results LP S502 LP S500 LP S505 32 6W to 34 6W LP S202 LP S200 LP S205 13 2W to 14 0W Laser Check in this function outputs the laser power corresponding to 80 of the full power If the measurement results are within the optimum value Power Correct descr...

Page 139: ...aser marker may have a problem with the laser output performance Contact our sales office ンㄆㄇㄆㄓㄆㄏ ㄆ The laser power correction refers to the function to correct not the maximum laser power W value but the laser power setting value If the value of Power correction Laser power is equal to or larger than 100 the setting will be 100 11 Laser output optimization will start and it should take about 10 s...

Page 140: ...rm screen is displayed Press START The current laser power is measured ンㄆㄇㄆㄓㄆㄏ ㄆ Power check function is available when laser pumping is completed 3 The Power Monitor screen is displayed Press CALIBRATE 4 The Password input screen is displayed Enter the password and press OK Password 1973 fixed 5 Press EXECUTE The power monitor is calibrated By clicking INITIALIZE the calibration of the power moni...

Page 141: ...epending upon operating frequency and conditions If uneven wear develops accurate reproducing may become difficult resulting in skewness or misalignment of the marking lines Replacement interval Deterioration in quality of the marking lines misalignment of lasing position or incomplete marking or processing is observed Alarm for galvanometer error occurred Galvano scanner has been used for almost ...

Page 142: ...tenance and replacement Contact our sales office 4 2 12 Battery inside the controller A lithium primary battery is contained inside the controller as battery for clock or calendar of the laser marker Based on this internal clock marking characters such as the current date time expiry date time and lot date time are updated Effect from deterioration When the battery inside the controller runs out d...

Page 143: ...aser marker model Type Model LP S500 LP S502 LP S505 LP S500W LP S505W Time Lag Fuse Rating 250V 10A 0215010 made by Littelfuse LP S200 LP S202 LP S205 Time Lag Fuse Rating 250V 6 3A 021506 3 made by Littelfuse Steps for replacement 1 Remove causes for fuse blowing 2 Turn OFF the key switch of the controller and disconnect the AC power cable 3 Turn the fuse holder on the back side and remove the f...

Page 144: ...tered in the laser marker periodically in case of replacing laser markers for repairing and maintaining purposes Steps for obtaining backup data Daily maintenance 1 Insert a USB memory to the controller of the laser marker 2 Click USB in Setting screen 3 Select OTHER and click BACKUP 4 Click BACKUP 5 Input the name of the backup folder ME LPS SSM 8 ...

Page 145: ...livered with the same serial numbers Check it on laser marker The serial No of the laser marker is written on the area marked by a circle in the figure below Top side of head Rear of controller Check it on environment setting screen Click Environ on the right menu and click System info The serial number of the controller is displayed on the screen ME LPS SSM 8 ...

Page 146: ... used electrical and electronic products and batteries must not be mixed with general household waste For proper treatment recovery and recycling of old products and batteries please take them to applicable collection points in accordance with your national legislation By disposing of them correctly you will help to save valuable resources and prevent any potential negative effects on human health...

Page 147: ... method is never described with the replacing method of the battery The customer should call our service representative to replace the battery 1 Remove the top cover of the controller Remove 2 screws of the top cover as shown in the figure below and then slide the cover backward After removing the cover the battery is installed in the position as shown in the right figure below surrounded with cir...

Page 148: ...Troubleshooting ME LPS SSM 8 ...

Page 149: ... Restore the original condition of the safety equipment connected to the interlock connector Laser stop 2 on input terminal is in OPEN status or safety equipment such as door and switch connected to the laser stop 2 on input terminal is in OPEN status Check the connection of LASER STOP 2A LASER STOP 2B and OUT COM of input terminal Restore the original condition of the safety equipment connected t...

Page 150: ...hows nothing Monitor is not turned on Check power to monitor Monitor cable is not connected Check that monitor cable is securely connected to connector VGA OUT on back of controller VGA compatible monitor is not connected Connect a VGA compatible monitor Mouse does not work When the controller is the PS 2 mouse supported type Mouse relay cable is not connected A mouse is plugged directly into mous...

Page 151: ...on Object is not in place Correct position of object Guide indication feature may be helpful for this purpose The laser marker is set for the marking on flying objects despite the static object Set Moving direction to STILL on the Trigger Setting screen Laser power is insufficient Increase laser power including correction factor Decrease scan speed including correction factor Laser wavelength is n...

Page 152: ...meets write conditions For Trigger Marking Check if one shot signal of 10 ms or longer is provided per marking cycle For Equidistant Marking Check if status of the signal remains on during marking When the laser marker is under the remote mode or run mode Next marking trigger signal is entered before completion of current marking cycle E800 occurs Enter next marking trigger signal after making sur...

Page 153: ... so that bottom surface of laser marker head and target surface of object are parallel with each other For LP M LP Z series Setting of Uniform Spot Mode is not appropriate Set the Uniform Spot mode within the required range If the setting of Uniform Spot mode is changed adjust the laser power as the density of marking may change There are variations in properties of objects Object thickness Distan...

Page 154: ...re are continuous vibrations coming from surrounding equipment such as motor and press Perform vibration prevention measures There are irregular vibrations coming from surrounding equipment such as air cylinder and forklift Start and or stop timing of feeder does not match with marking operation Marking is disturbed at beginning end of marking When disturbed at the beginning of marking Marking tri...

Page 155: ...to meandering motion of conveyor Secure objects to prevent misalignment Marking character pitch is unstable The line speed at the marking position is different from the speed at the installation site of the encoder Place the encoder as close as possible to the marking position Decrease the encoder resolution to block the effect of the line speed fluctuation Note that the minimum value of the encod...

Page 156: ...and B phases Number encoder pulses Number of pulses mm x 4 Either A or B phase signal is refused A and B phase used Check that signal is applied to A and B phase terminals of encoder Measured number of encoder pulses differs from calculated one Increase or decrease values in Encoder fine adjustment field as appropriate When the character interval is wide Increase the setting When the character int...

Page 157: ...reen indicates the valid communication port RS 232C is selected at factory shipment The RS 232C cable is connected to the wrong connector RETURN OUT Connect the RS 232C cable to RS 232C connector on the rear of the controller The connection of the communication cable is incorrect For RS 232C use a commercially available cross cable A straight cable cannot be used Laser marker has three wire connec...

Page 158: ...hutter command SHT To change the DIP setting the switch of the laser marker should be set at power OFF state LP Mxxx S type Since the returning to the original position of the laser gate is not performed correctly the laser gate cannot be opened Input the laser gate control signals for the returning to the original position after start up of the laser marker LP Mxxx S type The laser gate is closed...

Page 159: ...tion permission MKM command File Change No Specified FNO File Change Comment Specified FNN Shutter Control SHT Command Reception Permission MKM Laser Control LSR Counter Reset CTR Status Request STS Marking Trigger MRK Serial Data Input SIN Serial Offset SEO Error Code ECR Alarm or error occurs All commands except the following are refused while alarm or error is active When alarm occurred Status ...

Page 160: ...easy to run out Contact our sales office for replacement of internal battery A USB flash drive cannot be recognized A USB flash drive with a security function is used The file system selected when formatting the USB flash drive is not appropriate The connector of the USB flash drive is dirty The laser marker was launched with the USB flash drive connected USB flash drives with a security function ...

Page 161: ...rror description Measures E002 Emergency stop button of controller is pushed Except for LS1 models Release emergency stop button of controller by turning it in arrow direction E004 Laser Stop 2 of the input terminal is opened Connect the LASER STOP terminal of the I O terminal Check the status of the safety equipment connected to the LASER STOP terminal Confirm operation logic of the connected dev...

Page 162: ...ake sure cooling fan operates When not recovered contact our sales office E250 3 Detected a decrease in power supply voltage Check and correct the power status Check the noise influence to the AC power supply from the other devices Connect unit power cable properly and restart with key switch When not recovered contact our sales office E260 Interlock connector is opened Test marking starts while i...

Page 163: ...n Check wiring and control procedure for the I O terminal block wiring to communication port and the procedure of the communication command 1 Error that may occur for LP M LP Z series only 2 Error that may occur for LP S series only 3 Error that may occur for LP M LP S series only 4 Error that may occur for LP Mxxx S type only ンㄆㄇㄆㄓㄆㄏ ㄆ When other error not listed in this section was occurred rest...

Page 164: ...opened The laser gate is not opened when the test marking laser check radiation or laser power measurement is started Input the laser gate control signals for the returning to the original position after start up of the laser marker Before starting the test marking laser check radiation or laser power measurement input the control signal to L GATE OP IN on the laser gate terminal from the external...

Page 165: ...emory Marking data is too large The line length is too long spiral etc Reduce numbers of characters and logo data Reduce numbers of step repeat Reduce numbers of a start point and a end point of characters or logo data Separate the long segment into short data E620 to E622 Cannot follow line speed of flying object marking Shorten marking time with the following methods Speed up scan speed Narrow c...

Page 166: ...the entities which are not supported by laser marker in the DXF file Reduce the number of layers to 128 or less E670 1 Existed 3D marking data outside of marking area Adjust the setting of 3D work with overall layer condition Adjust the setting of character logo and bar code etc for 3D work E672 1 Existed invalid 3D marking data E673 E674 1 Existed marking data with its Z position outside of marki...

Page 167: ...E700 Unable to lase as laser pumping is turned OFF Turn ON the laser pumping and after the laser pumping has completed start marking E701 Started laser power check in laser pumping OFF state Turn ON the laser pumping and after the laser pumping has completed start power check E710 3 Marking energy error Check the thresholds upper and lower limit of the marking energy E800 Trigger input occurred wh...

Page 168: ...ght Correct the Separator Height W or One Bar Code H settings so that the height is larger than the Line Width in the laser settings If you want to remove the separator set 0 to the Separator Height W E915 Cannot create bar code Digit number of characters for EAN UPC code or GS1 DataBar code is incorrect Enter the prescribed number of characters according to the code type E916 1 Cannot mark bar co...

Page 169: ...Index ME LPS SSM 8 ...

Page 170: ...ck Connector 24 118 Interlock System 25 Internal power 103 I O 86 I O Connector 49 87 94 I O terminal block 87 K Key Switch 46 L Labels 22 Laser emission port 128 Laser oscillator 135 Laser Output Optimize 136 Laser Pointer Emission Port 44 Laser Pumping Switch 47 Laser safety manager 19 Laser Stop 21 24 105 M Marking Center Position 57 Marking Field 57 Max Output 16 Model 27 Monitor and Mouse 66 ...

Page 171: ...res 18 Serial No 145 Shutter 21 142 Signal cable 39 Signal Connector 44 48 Standards 9 Start up 74 T Target Laser Marker 11 Termination 75 Test marking 73 77 Timing Chart 106 Trademark 2 Troubleshooting 149 U Unit power cable 39 USB Connector 47 48 V VGA Connector 48 W Warning 164 Wavelength 16 ME LPS SSM 8 ...

Page 172: ...172 MEMO No 9000 0066 16V ME LPS SSM 8 ...

Page 173: ...No 9000 0066 16V ...

Page 174: ...c Industrial Devices SUNX Co Ltd 2013 2021 July 2021 9000 0066 16V Panasonic Industrial Devices SUNX Co Ltd https panasonic net id pidsx global Please visit our website for inquiries and about our sales network ...