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5

3 Troubleshooting Guide

CONDITION

CHECKPOINT

METHOD OF INSPECTION

CAUSE / REMEDY

Motor fails to rotate

Power supply cord 

Check power supply cord continu-
ity.

If there is no continuity, replace the 
cord reel patition unit.

Fuse of P.C.B. Ass’y
(250V, 13A)

Check fuse continuity.

If there is no continuity, replace 
P.C.B. Ass’y.

Motor continuity

Check the conduction between the 
terminals of the motor.

If there is no continuity, replace the 
motor.

ON/OFF 

Switch

Check continuity across switch
connections

If there is no continuity, replace
P.C.B. Ass’y.

Triac (Inside of P.C.B.)

Check if there is any problem in the
triac.
(Please refer to how to check the
triac.)

If it has any problem, replace the 
P.C.B. Ass’y.

P.C.B. Ass’y

Check the internal parts for any-
thing unusual. (burn-out, melt-
down, etc.)

If anything unusual is found, 
replace the P.C.B. Ass’y with new 
one.

Motor runs but there is no suction Hose or Suction inlet

Check if there is any blockage in 
the hose or suction inlet.

If there is any blockage, remove it.

Dust bag / Secondary filter

Check if dust bag is full or Second-
ary filter is choked up.

If dust bag is full, replace with a 
new one. If Secondary filter is 
choked up, remove and clean it out 
or replace.

Noise or vibration

Motor fan

Check dust accumulated in motor 
fan (it could happen if the vacuum 
cleaner has been used without cen-
tral filter).

If there is accumulated dust in the 
motor fan, replace the motor and 
check filter condition. (never try to 
dismantle the motor fan)

Motor does not change power 
(runs always at full speed)

Power control

Adjust the power control and check 
whether or not the resistance var-
ies. (Gray

←→

Blue)

If the resistance does not vary, then 
replace the P.C.B. Ass'y.

P.C.B. Ass’y

Examine the triac in the P.C.B. 
Ass'y and check whether or not T1 
and T2 are short-circuited.

If they are short-circuited, then 
replace the P.C.B. Ass'y.

Motor runs irregularly

P.C.B. Ass’y

Check possible bad contact of 
P.C.B. Ass’y.

Replace P.C.B. Ass’y.

Summary of Contents for MC-CG476-JE7A

Page 1: ...ructions 6 4 1 Dust box cover assembly removal 6 4 2 Separate the upper and lower body units 6 4 3 Printed circuit board assembly P C B Ass y removal 7 4 4 Motor removal 9 4 5 Cord reel partition unit replacement 10 4 6 Rail base U replacement 10 4 7 Spring loaded cord reel pre winding 10 4 8 How to disassemble the turbine nozzle 11 5 Wiring Connection Diagram 12 6 Exploded View and Replacement Pa...

Page 2: ...CG476 JE7A Power source AC230 50Hz Input power MAX 2500W Input power Nominal 2100W Power control O Extension wand Telescopic Turbin nozzle O Dimensions WxLxH mm 280x425x260 Net weight 5 3kg Cleaning tools Crevice nozzle Dusting brush ...

Page 3: ...3 2 Location of Controls and Components ...

Page 4: ...4 ...

Page 5: ... suction Hose or Suction inlet Check if there is any blockage in the hose or suction inlet If there is any blockage remove it Dust bag Secondary filter Check if dust bag is full or Second ary filter is choked up If dust bag is full replace with a new one If Secondary filter is choked up remove and clean it out or replace Noise or vibration Motor fan Check dust accumulated in motor fan it could hap...

Page 6: ...ts Replace the overall section with a new wired unit 3 Pull out and or insert the fastening terminal without twisting it 4 1 Dust box cover assembly removal 1 Open the dust box cover assembly at an angle of approx 45 Insert a flat blade screwdriver between the upper body and the dust box cover assembly and move it in the direction of the arrow mark to remove the dust box cover assembly from its ri...

Page 7: ...l cap unit and Insulation plate 2 3 Wiring illustration 4 Remove the P C B Ass y from the P C B holder When removing the P C B Ass y widen the frame of the P C B holder and then remove the P C B from the hook of the P C B holder Note When removing the P C B Ass y do not bend it to prevent it from damage such as broken wire of the P C B ...

Page 8: ...uit board and that of the lead wire from the motor Note When removing the fastening terminal of the lead wire please hold the terminal fixed to the printed circuit board to prevent an excessive load from being applied to it 6 Remove the two screws fixing the P C B holder and pull it out from the lower body U ...

Page 9: ...t the motor section from the lower body U 2 Remove all components fitted to the motor a Remove the motor support rubber rear b Remove the motor support front c Remove the noise suppressor d Remove the motor support rubber front ...

Page 10: ... replacement 1 Remove the screw fixing the rail base U onto the cord reel partition U 2 Remove the rail base U from the cord reel partition U 4 7 Spring loaded cord reel pre winding 1 The cord reel partition U has a spring that pre winds the cord reel If the cord is not wound then press the brake arm and the cord pre winding will be loosened When making spare turns again do it in the direction of ...

Page 11: ... Pull up the agitator ass y and remove the belt and agitator ass y complete Fig 20 4 8 2 Separation of the floor nozzle upper U from the floor nozzle lower U 1 Remove the four screws fixing the floor nozzle lower U Fig 21 2 Remove the floor nozzle lower U 4 8 3 Turbine Ass y 1 Pull up the floor nozzle wand U and remove the turbine ass y Fig 22 ...

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