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5

3 Troubleshooting Guide

CONDITION

CHECK POINT

METHOD OF INSPECTION

TRANSACTION

Motor fails to rotate
(no noise is heard at all)

Power supply cord 

Check power supply cord continu-
ity.

If there is no continuity, replace the 
cord reel patition unit.

Fuse
(Plug for UK only)

Check plug fuse continuity.

If there is no continuity, replace the 
cord reel patition unit.

Fuse of P.C.B. Ass’y
(250V, 12A)

Check fuse continuity.

If there is no continuity, replace 
P.C.B. Ass’y.

Motor continuity

Check the conduction between the 
terminals of the motor.

If there is no continuity, replace the 
or motor.

ON/OFF 

Switch

Check continuity across switch
connections

If there is no continuity, replace
P.C.B. Ass’y.

Triac (Inside of P.C.B.)

Check if the triac is in open circuit. If it is in open circuit, replace 

P.C.B.Ass’y.

P.C.B. Ass’y

Check the internal parts for any-
thing unusual. (burn-out, melt-
down, etc.)

If anything is found unusual, 
replace the P.C.B. assembly with 
new one.

Motor runs but there is no suction Hose or Suction inlet, Extension 

wand and nozzle

Check if there is any blockage in 
the indicated parts.

If there is any blockage, remove it.

Dust bog / Secondary filter

Check if dust bag is full or Second-
ary filter is choked up.

If dust bag is foll, replace with a 
new one. If Secondary filter is 
choked up, remove and clean it out 
or replace.

Noise or vibration

Motor fan

Check dust accumulated in motor 
fan (it could happen if the vacuum 
cleaner has been used without cen-
tral filter).

If there is dust accumulated in the 
motor fan, replace the motor and 
check filter condition. (never try to 
dismantle the motor fan)

Motor does not change power 
(runs always at full speed)

Power control

Adjust the power control and check 
whether or not the resistance var-
ies. (Gray

←→

Blue)

If the resistance does not vary, then 
replace the P.C.B. Ass'y.

P.C.B. Ass’y

Examine the triac in the P.C.B. 
Ass'y and check whether or not T1 
and T2 are short-circuited.

If they are short-circuited, then 
replace the P.C.B. Ass'y.

Motor runs irregularly

P.C.B. Ass’y

Check possible bad contact of 
P.C.B. Ass’y.

Replace P.C.B. Ass’y.

Summary of Contents for MC-CG487-ZA76

Page 1: ... Assembly Instructions 6 4 1 Dust box cover assembly removal 6 4 2 Separate the upper and lower body units 6 4 3 Printed circuit board assembly P C B Ass y removal 7 4 4 Motor removal 8 4 5 Cord reel partition unit replacement 9 4 6 Rail base U replacement 10 4 7 Spring loaded cord reel pre winding 10 4 8 How to disassemble the turbine nozzle 10 5 Wiring Connection Diagram 12 6 Exploded View and R...

Page 2: ...7K Power source 230 V 50 Hz 230 240 V 50 Hz Input power MAX 2000W 2000W Input power IEC 1600W 1500 1600 W Dimensions WxLxH mm 280 mm x 425 mm x 260 mm Net weight 5 1kg Extension wand Telescopic Crevice nozzle O Dusting brush O Upholstery nozzle O ...

Page 3: ...3 2 Location of Controls and Components ...

Page 4: ...4 ...

Page 5: ...with new one Motor runs but there is no suction Hose or Suction inlet Extension wand and nozzle Check if there is any blockage in the indicated parts If there is any blockage remove it Dust bog Secondary filter Check if dust bag is full or Second ary filter is choked up If dust bag is foll replace with a new one If Secondary filter is choked up remove and clean it out or replace Noise or vibration...

Page 6: ...ts Replace the overall section with a new wired unit 3 Pull out and or insert the fastening terminal without twisting it 4 1 Dust box cover assembly removal 1 Open the dust box cover assembly at an angle of approx 45 Insert a flat blade screwdriver between the upper body and the dust box cover assembly and move it in the direction of the arrow mark to remove the dust box cover assembly from its ri...

Page 7: ... is drawing of the lead wire before the P C B AU is removed 3 Disengage the fast on terminal of the wires red and blue which lead to the cord reel partition wall connected to the printed circuit board assembly Caution Pull out the fastening terminal without twisting it Pull out by holding down the section indicated by an arrow 4 Remove the P C B Ass y from the P C B holder ...

Page 8: ...ction for the motor 4 4 Motor removal 1 Remove the dust box lid assembly Refer to paragraph 4 1 on P 6 2 Remove the upper body from the lower body Refer to paragraph 4 2 on P 6 3 Remove the printed circuit board Ass y P C B Ass y Refer to paragraph 4 3 on P 7 4 Remove the two screws fixing the P C B holder and pull it out from the lower body U 5 Lift the motor section from the lower body U ...

Page 9: ...ve the motor support rubber front f Remove the lead wires connected to the motor 4 5 Cord reel partition unit replace ment 1 Increase the gap width between the cord reel and the lower body with a screwdriver While removing the cord reel shaft from the side of the lower body lift the cord reel partition unit For easy removal pull out the cord slightly and then lift the cord reel ...

Page 10: ... you wish to apply pre winding again then wind the cord three turns in the direction of the arrow mark If you wish to release the pre winding then make sure to hold the cord plug 4 8 How to disassemble the tur bine nozzle 4 8 1 Agitator ass y 1 Rotate the brush cover to unlock it and remove the brush cover U 2 Pull up the rotating brush and remove the belt and rotat ing brush complete Fig 19 4 8 2...

Page 11: ...11 4 8 3 Turbine complete 1 Pull up the floor nozzle pipe U and remove the turbine complete Fig 21 ...

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