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TABLE OF CONTENTS

SPECIFICATIONS ........................................................................................................................... Front Cover

SCHEMATIC DIAGRAM .................................................................................................................................. 3

WIRE MANAGEMENT DRAWING................................................................................................................... 3

EXPLODED VIEW ( NOZZLE HOUSING) ....................................................................................................... 4

PARTS LIST ( NOZZLE HOUSING)................................................................................................................. 5

EXPLODED VIEW (AGITATOR ASSEMBLY) .................................................................................................. 4

PARTS LIST (AGITATOR ASSEMBLY) ........................................................................................................... 5

EXPLODED VIEW (MOTOR HOUSING, MOTOR, HANDLE, AND BODY) .................................................... 6

PARTS LIST (MOTOR HOUSING, MOTOR, HANDLE, AND BODY) .............................................................. 7 

EXPLODED VIEW (MOTOR FAN ASSEMBLY) ................................................................................................8

PARTS LIST (MOTOR FAN ASSEMBLY) ..........................................................................................................8

EXPLODED VIEW (PACKING MATERIALS)................................................................................................... 9

PARTS LIST (PACKING MATERIALS) ............................................................................................................ 9

LOWER PLATE REMOVAL/INSTALLATION ................................................................................................. 10

AGITATOR ASSEMBLY REMOVAL/INSTALLATION ..................................................................................... 11

BELT REPLACEMENT................................................................................................................................... 11

BRUSH REPLACEMENT .............................................................................................................................. 12 

NOZZLE HOUSING AND NOZZLE HOSE REPLACEMENT ........................................................................ 13

SWITCH COVER AREA WIRING MANAGEMENT ....................................................................................... 14

POWER CORD/ON-OFF SWITCH REPLACEMENT................................................................................ 14-15

HOSE REPLACEMENT  ................................................................................................................................ 15

MOTOR REPLACEMENT ............................................................................................................................. 16

CARBON BRUSH REPLACEMENT .............................................................................................................. 16

MOTOR FAN REPLACEMENT........................................................................................................................17

NOTES .......................................................................................................................................................18-19

This service information is designed for experienced repair technicians only and is not
designed for use by the general public. It does not contain warnings or cautions to advise
non-technical individuals of potential dangers in attempting to service a product. Products
powered by electricity should be serviced or repaired only by experienced professional
technicians. Any attempt to service or repair the product or products dealt with in this
service information by anyone else could result in serious injury or death.

WARNING

NOTES

Summary of Contents for MCV5203 - COMMERCIAL VACUUM

Page 1: ...LECTRIC CORPORATION OF AMERICA One Panasonic Way Secaucus New Jersey 07094 World Wide Web Address http www panasonic com Printed in U S A PANASONIC SALES COMPANY DIVISION OF MATSUSHITA ELECTRIC OF PUERTO RICO INC PSC Ave 65 de Infanteria Km 9 5 San Gabriel Industrial Park Carolina Puerto Rico 00985 Tel 809 750 4300 Fax 809 768 2910 Commercial Vacuum Cleaner Model MC V5203 Power Source AC 120V 60 H...

Page 2: ... 12 NOZZLE HOUSING AND NOZZLE HOSE REPLACEMENT 13 SWITCH COVER AREA WIRING MANAGEMENT 14 POWER CORD ON OFF SWITCH REPLACEMENT 14 15 HOSE REPLACEMENT 15 MOTOR REPLACEMENT 16 CARBON BRUSH REPLACEMENT 16 MOTOR FAN REPLACEMENT 17 NOTES 18 19 This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cau...

Page 3: ... component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage WIRING MANAGEMENT DRAWING NOTE Do not pinch any wires during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage NOTES ...

Page 4: ...n wrench still The nut will have to be turned clockwise as it is a left hand thread After removing the nut remove the fan Fig 22 There is a spacer left on the motor that is not required to be removed If spacer is removed reassemble per exploded view Fig 22 Some models will have this washer and spacer Installation 1 Place the new fan onto the motor shaft making sure that the spacer is still on the ...

Page 5: ...Snap the motor cover onto the new motor 6 Remove the motor support rubber rear noise suppressor and the motor support rubber front Place these items on the new motor See the C Block for a view of these Installation 1 Connect all wires according to the SCHEMATIC DIAGRAM 2 Place the motor into the dust compartment with brushes aligned to the front edge of the dust compartment The motor support rear ...

Page 6: ... dust compartment Attach wires with wire connectors according to the wiring diagram in the front of this manual ONLY USE A NEW CORD RETAINER DO NOT REUSE A CORD RETAINER 2 For switch replacement only insert the new ON OFF switch with the numbers 1 2 3 facing toward you into the dust compartment until secured by the retaining tabs Use a wire tie with the part number listed in the C Block parts list...

Page 7: ...Cover AC6ØKCCAZUU3 1 C 36 Stretch Hose AC84PJPZVØ6 1 C 37 Hose Holder AC23PJPZVØ7 1 C 38 Tie Cable AMC596 7ØØ 1 C 39 Motor Protector AC69KJMZVØ6 1 C 40 Protector Spring Silver AC7ØKJMZØØ 1 C 41 Protector Support AC18MJMZVØ6 1 C 42 Protector Case AC68KJMZVØ6 1 C 43 Rubber Protector AC51E4GZUØ1 1 C 44 Flat Washer AXWE1ØJ223FE 1 C 45 Cord Retainer ACØ6WAPNZØØ 1 C 46 Packing AC61LAGMZØØ 1 C 47 Hose Ho...

Page 8: ...lined in its removal section 7 Remove the light cover Fig 12 by removing the two 2 screws from the nozzle housing and pushing out on the cover Fig 12 8 Remove window furniture guard and slider support NOTE If the motor case cover is removed DO NOT turn vacuum over as the motor may fall out Installation 1 Install the light cover handle release assembly furniture guard window and slider support in t...

Page 9: ...ssembled and the brushes replaced 4 Using a small screwdriver carefully remove the E clip from the agitator shaft Fig 6 DO NOT misplace Remove the right end cap Pull the agitator shaft out of the opposite end of the agitator 5 Pull or pry out the agitator pulley and agitator holder Fig 7 6 The brushes can now be replaced Fig 8 Each brush must be inserted so that the end with eleven 11 tufts is pla...

Page 10: ...ozzle housing Fig 2 3 Remove the belt from the motor shaft by sliding it off between the end of the shaft and the nozzle housing Installation 1 Place the belt around the motor shaft Fig 3 2 Start the agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot This will hold the agitator in place and leave both hands free to place enough tension on t...

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