background image

- 4 -

- 17 -

EXPLODED VIEW 

(NOZZLE HOUSING)…       BLOCK

A

A-5

A-2

A-6

A-6

A-13

A-17

A-26

A-27

A-14

A-15

A-1

A-3

A-19

A-18

A-21

A-21

A-20

A-24

A-24

A-4

A-23

A-22

A-16

A-7

A-8

A-12

A-9

A-11

A-10

A-28

A-25

A-27

A-16

A-28

A-22

A-29

EXPLODED VIEW 

(AGITATOR ASSEMBLY)...       BLOCK

B-36

B-34 B-33

B-37

B-38

A-30

B-35

B-32

B-31

B-34

B-40

B-39

B-41

B

MOTOR FAN REPLACEMENT

Removal

1.

Mark the position of the fan case's location on the motor with a pencil, or score it with a

sharp object before disassembly. This will aid you in reassembling the fan case, 

(Fig. 21)

.

2.

The fan case has three (3) crimped sections on it to hold the case onto the motor. These

will have to be straightened by using a pair of needle nose pliers and by tapping out on the
crimp area with a flat blade screwdriver.  Be sure and straighten all three (3) crimped areas,

(Fig. 21)

.  Remove the fan case from the motor unit.

3.

Tools required to remove the fan from the shaft will be a 1/8 - inch Allen wrench, a 1/2 -inch

offset box wrench, torque wrench, and a hammer.

NOTE: Be careful when handling the sheet metal parts as there could be sharp edges.  Do
not scratch or bend the motor shaft. Scratches will cause belt breakage during operation.

4.

Place the 1/2 - inch box wrench over the 1/2 -inch hex nut that holds the fan onto the

motor shaft, 

(Fig. 22)

.  While holding the wrench on the nut, place the 1/8 -inch Allen  wrench into

the end of the motor shaft and loosen the nut while holding the Allen wrench still. The nut will
have to be turned clockwise as it is a left-hand thread.  After removing the nut, remove the fan,

(Fig. 22)

.  There is a spacer left on the motor that is not required to be removed. If spacer is

removed, reassemble per exploded view, 

(Fig. 22)

.

* Some models will have this washer and spacer.

Installation

1.

Place the new fan onto the motor shaft, making sure that the spacer is still

on the motor.  The large diameter hole, approximately 1 1/8 inch, will be on
the top of the fan as you install it.

2.

Install the flat washer with the burr side of the washer 

facing away from the fan, 

(Fig. 23)

.  Screw the nut onto the motor shaft,

turning it counterclockwise, left-hand threads, and torque to 20-30-inch
pounds.  Be sure to hold the motor shaft by placing the 1/8-inch allen
wrench into the motor shaft end while torquing the 
nut, 

(Fig. 22)

.

3. 

Align your marks on the fan case as you put the fan case back on and

tap around the case uniformly. Tap the three (3) crimped areas over and
then use a flat blade screwdriver to recrimp them.

4.

See 

(Fig. 24) 

for reassembly specifications.

Mark Case

As Shown

Crimped

Area (3)

Tap Down on the

3 Crimped Areas

*

*

Spacer

Washer

Spacer

Flat

Washer

½" Nut

1 8

/ " Allen

Wrench

Fan

½" Offset

Box Wrench

*

*

Ref

No.

Part

Name

1.

Fan Case

2.

Nut

3.

Washer -

4.

Fan

5.

Spacer

*

NOTE:

Space 5

is used on some models.

5a washer and

5b space used on

other models.

5a.

5b.

6.

Brush Assembly

7.

Bracket

8.

Screw A

Burr Side

Smooth Side

EXPLODED VIEW

4.2"/4.5"

(106/114 mm)

Use these specifications

to assure that the fan

case has been tapped

back to the original position.

These measurements

are approximate.

(Fig. 24)

(Fig. 21)

(Fig. 23)

(Fig. 22)

Summary of Contents for MCV5203 - COMMERCIAL VACUUM

Page 1: ...LECTRIC CORPORATION OF AMERICA One Panasonic Way Secaucus New Jersey 07094 World Wide Web Address http www panasonic com Printed in U S A PANASONIC SALES COMPANY DIVISION OF MATSUSHITA ELECTRIC OF PUERTO RICO INC PSC Ave 65 de Infanteria Km 9 5 San Gabriel Industrial Park Carolina Puerto Rico 00985 Tel 809 750 4300 Fax 809 768 2910 Commercial Vacuum Cleaner Model MC V5203 Power Source AC 120V 60 H...

Page 2: ... 12 NOZZLE HOUSING AND NOZZLE HOSE REPLACEMENT 13 SWITCH COVER AREA WIRING MANAGEMENT 14 POWER CORD ON OFF SWITCH REPLACEMENT 14 15 HOSE REPLACEMENT 15 MOTOR REPLACEMENT 16 CARBON BRUSH REPLACEMENT 16 MOTOR FAN REPLACEMENT 17 NOTES 18 19 This service information is designed for experienced repair technicians only and is not designed for use by the general public It does not contain warnings or cau...

Page 3: ... component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage WIRING MANAGEMENT DRAWING NOTE Do not pinch any wires during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage NOTES ...

Page 4: ...n wrench still The nut will have to be turned clockwise as it is a left hand thread After removing the nut remove the fan Fig 22 There is a spacer left on the motor that is not required to be removed If spacer is removed reassemble per exploded view Fig 22 Some models will have this washer and spacer Installation 1 Place the new fan onto the motor shaft making sure that the spacer is still on the ...

Page 5: ...Snap the motor cover onto the new motor 6 Remove the motor support rubber rear noise suppressor and the motor support rubber front Place these items on the new motor See the C Block for a view of these Installation 1 Connect all wires according to the SCHEMATIC DIAGRAM 2 Place the motor into the dust compartment with brushes aligned to the front edge of the dust compartment The motor support rear ...

Page 6: ... dust compartment Attach wires with wire connectors according to the wiring diagram in the front of this manual ONLY USE A NEW CORD RETAINER DO NOT REUSE A CORD RETAINER 2 For switch replacement only insert the new ON OFF switch with the numbers 1 2 3 facing toward you into the dust compartment until secured by the retaining tabs Use a wire tie with the part number listed in the C Block parts list...

Page 7: ...Cover AC6ØKCCAZUU3 1 C 36 Stretch Hose AC84PJPZVØ6 1 C 37 Hose Holder AC23PJPZVØ7 1 C 38 Tie Cable AMC596 7ØØ 1 C 39 Motor Protector AC69KJMZVØ6 1 C 40 Protector Spring Silver AC7ØKJMZØØ 1 C 41 Protector Support AC18MJMZVØ6 1 C 42 Protector Case AC68KJMZVØ6 1 C 43 Rubber Protector AC51E4GZUØ1 1 C 44 Flat Washer AXWE1ØJ223FE 1 C 45 Cord Retainer ACØ6WAPNZØØ 1 C 46 Packing AC61LAGMZØØ 1 C 47 Hose Ho...

Page 8: ...lined in its removal section 7 Remove the light cover Fig 12 by removing the two 2 screws from the nozzle housing and pushing out on the cover Fig 12 8 Remove window furniture guard and slider support NOTE If the motor case cover is removed DO NOT turn vacuum over as the motor may fall out Installation 1 Install the light cover handle release assembly furniture guard window and slider support in t...

Page 9: ...ssembled and the brushes replaced 4 Using a small screwdriver carefully remove the E clip from the agitator shaft Fig 6 DO NOT misplace Remove the right end cap Pull the agitator shaft out of the opposite end of the agitator 5 Pull or pry out the agitator pulley and agitator holder Fig 7 6 The brushes can now be replaced Fig 8 Each brush must be inserted so that the end with eleven 11 tufts is pla...

Page 10: ...ozzle housing Fig 2 3 Remove the belt from the motor shaft by sliding it off between the end of the shaft and the nozzle housing Installation 1 Place the belt around the motor shaft Fig 3 2 Start the agitator assembly back into the nozzle housing by placing the side opposite the belt partially into the slot This will hold the agitator in place and leave both hands free to place enough tension on t...

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