Panasonic MICRO-IMAGECHECKER A200 Series, Hardware Manual

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Page 2: ...o user injury or only property damage are assumed by mishandling of the product Do not dismantle or remodel the product It could cause excessive exothermic heat or smoke generation Do not touch the te...

Page 3: ...tic soda Static Electricity In a dry environment there is a risk of accumulation of static electricity so when there is a need to touch the equipment users should always discharge the accumulated stat...

Page 4: ...tialization Other Instructions Use monitor monitor cable keypad camera and camera cable models and serial numbers specified by Panasonic Electric Works Co Ltd Do not disassemble modify or change inter...

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Page 6: ...ntroller 2 6 2 4 Mounting the Camera 2 7 2 5 View range and Lens Selection Tables 2 8 2 5 1 ANM831 Double Speed Random Camera 2 8 2 5 2 ANM832 Standard Camera 2 9 Chapter 3 Input Output Terminals Inpu...

Page 7: ...es 5 1 Camera Modes 5 3 5 2 Imaging Time for the Camera Modes for memory image display and Resolution 5 4 5 3 Frame Mode and Field Mode 5 5 Chapter 6 Product Type Data Creation and Backup 6 1 Product...

Page 8: ...Rings 8 11 8 9 Lighting for Image Processing 8 12 Chapter 9 Dimension diagramv 9 1 Controller 9 3 9 2 Camera 9 4 9 2 1 Double Speed Random Camera ANM831 9 4 9 2 2 CS Mount Camera ANM832 9 4 9 3 Camer...

Page 9: ...Contents A200 A100 Hardware iv...

Page 10: ...apter 1 Part Names and Functions 1 1 Controller 1 3 1 2 A Series Camera 1 5 1 2 1 Double Speed Random Camera 1 5 1 2 2 CS Mount Camera 1 7 1 3 Camera Cable and Camera Extension Cable 1 8 1 4 Keypad 1...

Page 11: ...A200 A100 Hardware Part Names and Functions 1 2...

Page 12: ...ve power source ERROR red The red LED is lit when an error has occurred READY green This green LED is lit when the start signal can be input when ready for inspection 2 Keypad jack Provides a connecti...

Page 13: ...put terminal block is part order number 1840502 from Phoenix Contact See page 3 3 for details about compatible electric wiring and the terminal block 10 DIN rail mounting lever You can mount the contr...

Page 14: ...a body 2 Lens mount A C mount 3 Lens Use the C mount lens together with an adapter ring as necessary Select a lens from the Field of Vision and Lens Selection Table on page 2 8 4 Cable connector The c...

Page 15: ...ly When you connect more than one camera to an A200 controller be sure the cameras are of the same type When you connect only one camera to an A200 controller plug it into the Camera A jack Do not use...

Page 16: ...cable with a part number specified by us 5 Metal fitting Hardware used to mount the camera Using the Camera Correctly When you connect multiple cameras to an A200 controller be sure the cameras are o...

Page 17: ...male connector to the controller 2 Connector female Connects the female connector to the camera Using the Cable Correctly Do not use products other than those specified by us for camera cables or came...

Page 18: ...es controller Operation of the Cursor lever and ENTER button When you press the cursor lever to move the cursor an ENTER may be input erroneously To avoid this problem remove your finger from the curs...

Page 19: ...A200 A100 Hardware Part Names and Functions 1 10 1 4 Keypad...

Page 20: ...Peripherals 2 3 2 2 Installation Environment and Mounting Space 2 4 2 3 Mounting the Controller 2 6 2 4 Mounting the Camera 2 7 2 5 View range and Lens Selection Tables 2 8 2 5 1 ANM831 Double Speed R...

Page 21: ...A200 A100 Hardware Installation and Wiring 2 2...

Page 22: ...eripherals only when the controller power is turned OFF Otherwise damage could result When you connect multiple cameras to an A200 controller be sure the cameras are of the same type When you connect...

Page 23: ...t in large amounts In an environment where there is a possibility that organic solvents such as benzene paint thinner or alcohol or strong alkaline substances such as ammonia or caustic soda may adher...

Page 24: ...en installing the unit aim to leave at least 50mm between the controller and any nearby objects such as ducts or other equipment Controller replacement and wiring will be easier this way When you inst...

Page 25: ...n or removed from a 35mm wide DIN rail DIN EN50022 by a single easy motion Mounting 1 Catch the controller on to the hook rail at the top of the DIN rail 2 Press the controller into position Removing...

Page 26: ...you mount the camera Using the Camera Correctly Connect the camera case to the internal circuit ground When you mounted the camera to a device with a different electric potential there is a concern th...

Page 27: ...12 245 12 101 6 31 31 20 21 3 326 9 315 9 137 2 3 76 2 2 30 1 5 42 42 30 32 0 467 6 456 6 207 2 2 121 2 54 1 42 1 0 63 62 40 42 6 277 2 166 1 78 1 60 0 5 83 83 50 53 3 348 2 211 1 102 0 5 79 0 5 104 1...

Page 28: ...8 30 6 5 41 7 41 7 30 32 0 467 11 456 11 207 8 121 7 54 6 62 5 62 6 40 42 7 608 9 597 9 277 7 166 6 5 78 5 5 83 3 83 4 50 53 4 348 6 5 211 6 102 5 5 104 2 104 3 75 80 1 524 6 323 5 5 162 5 5 156 3 156...

Page 29: ...155 0 5 73 0 45 0 156 3 156 4 100 106 8 170 5 211 0 101 0 64 0 208 3 208 6 150 160 2 262 5 324 0 157 0 104 0 312 5 312 9 200 213 6 353 5 437 0 213 0 143 0 416 7 417 2 250 267 0 445 5 549 0 270 0 183 0...

Page 30: ...3 3 3 2 Output Terminal Parallel Output Port 3 4 3 3 Input Terminal Parallel Input Port 3 5 3 4 Cautions Related to Parallel Input Output 3 6 3 4 1 About Parallel Output 3 6 3 4 2 About Parallel Inpu...

Page 31: ...A200 A100 Hardware Input Output Terminals Input Output Ports 3 2...

Page 32: ...oenix Contact Model number Part order number MC1 5 16 ST 3 5 1840502 Screw on fittings Manufacturer Conductor surface area cross section Conductor surface area cross section Screw torque Phoenix Conta...

Page 33: ...1 to D8 D4 Data4 D5 Data5 D6 Data6 D7 Data7 D8 Data8 Output Circuit D1 COM COM COM IN Output Rated operating voltage 12 V to 24 V External power supply Example of connection with PLC PLC input Micro i...

Page 34: ...ta input IN2 IN2 Data input IN1 to IN8 IN3 IN3 IN1 to IN8 IN4 IN4 IN5 IN5 IN6 IN6 IN7 IN7 IN8 IN8 24 V DC Controller power supply 24 V DC 24 V DC Controller power supply 24 V DC FUNCTIONAL EARTH Funct...

Page 35: ...nections with a PLC etc as shown above Do not connect to a heavy load such as a directly connected bulb When such a requirement exists pass it through our Power Photo relay The output load should be w...

Page 36: ...abnormal operation When current is leaking from the input side there are cases when input will not turn OFF Use the diagram below as reference to connect resistance Controller parallel input Resistan...

Page 37: ...utput circuit Output COM Rated operating voltage 5 V to 24 V NPN output controller output circuit Use within the range specified below Flash Timing Chart Flash output signal Around 63 s 1H 550 s 450 s...

Page 38: ...s common wire uses a specialized terminal Do not use it together with another common wire You cannot use the same strobe for multiple cameras connected to separate controllers When a strobe is used th...

Page 39: ...non isolated When using an electrical device that does not have an internal protective circuit be sure to supply electric power to the controller only after passing it through a fuse or other protecti...

Page 40: ...power is turned OFF If you turn OFF the input output power before the controller power the controller main unit will detect a change in the input signal level and may operate abnormally When you turn...

Page 41: ...t Note on connecting the positive terminal of the power supply to ground Install another power supply for A series controller Do not connect the positive terminal of the power supply to ground see 1 i...

Page 42: ...Chapter 4 Serial RS 232C Ports 4 1 Serial RS 232C Ports 4 3 4 2 COM port Data output VBT Ver 2 4 5 4 3 TOOL port VBT Ver 2 Port 4 10...

Page 43: ...A200 A100 Hardware Serial RS 232C Ports 4 2...

Page 44: ...roller determines the commands and parameters such as baud rate and parity used for communication For details see each individual user manual TOOL port COM port Using the Ports Correctly The A Series...

Page 45: ...ct TOOL COM PC PLC For saving and restoring VBT Ver 2 data only PLC Inspection results and measured data from the A Series is commu nicated to the PLC The PLC con trols machinery systems PC A speciali...

Page 46: ...h an IBM PC AT compatible DCD RxD TxD DTR GND DSR RTS CTS RI Pin Signal Signal TxD RxD RTS CTS DSR GND DCD DTR Pin 1 2 3 4 5 6 7 8 Imagechecker PC AT Compatible Machine Cover Cover Shield Shield 1 2 3...

Page 47: ...hite RXD Black RTS Yellow CTS Blue DSR Green GND Brown DCD Gray DTR COM port Cable terminals 1 2 3 4 5 6 7 8 Wire color Signal Name A Series Imagechecker side to COM port PLC side ANM81303 serial cabl...

Page 48: ...l TXD RXD RTS CTS DSR GND DCD DTR Shield ICH A series Pin 1 2 3 4 5 6 7 8 Cover Wire Red White Black Yellow Blue Green Brown Gray Signal TXD RXD RTS CTS DSR GND DCD DTR Shield ICH A series Pin 1 2 3 4...

Page 49: ...C series Ex 2 25 pin Pin 1 2 3 4 5 6 7 8 Cover 9 Signal TXD RXD RTS CTS GND Shield FG Pin 1 2 3 4 5 6 7 8 Cover 9 Signal TXD RXD RTS CTS GND Shield FG Pin 1 2 3 4 5 6 7 8 Cover Red White Black Yellow...

Page 50: ...of connection with Allen Bradley PLC Short Short ICH A series Allen Bradley SLC500 Pin 1 2 3 4 5 6 7 8 Cover 9 Signal RXD TXD DTR GND Shield DSR DCD RTS CTS Pin 1 2 3 4 5 6 7 8 Cover Red White Black...

Page 51: ...sed 12 Used 6 RTS 13 Used 7 GND Cover Shield Using the TOOL Port Correctly The highlighted signals are reserved Do not use them Wiring Examples Connection with an IBM PC AT compatible DCD RxD TxD DTR...

Page 52: ...Green Brown Black Purple 1 Hoshiden TCP8951 ANM812001 2 3 5 6 8 7 9 10 11 12 13 D Sub 9pin male terminal T D R D RTS GND CTS Reserved 1 2 3 4 5 6 7 8 9 DCD R D T D DTR GND DSR RTS RI CTS D Sub 9pin fe...

Page 53: ...A200 A100 Hardware Serial RS 232C Ports 4 12 4 3 TOOL port VBT Ver 2 Port...

Page 54: ...Chapter 5 About Camera Modes 5 1 Camera Modes 5 3 5 2 Imaging Time for the Camera Modes for memory image display and Resolution 5 4 5 3 Frame Mode and Field Mode 5 5...

Page 55: ...A200 A100 Hardware About Camera Modes 5 2...

Page 56: ...t 512 240 pixel resolution This is the fastest imaging mode maximum of 4 times faster than previous models Normal Modes These modes use a normal d l ANM832 Frame Mode camera model ANM832 This frame mo...

Page 57: ...the camera shutter speed from the controller menu Normal I te al S c Imaging time 33 3 to 50ms Imaging time 16 7 to 33 3ms Internal Sync Delay time 0 to16 7ms 33 3ms t 1 30s to 1 20s Start Trigger Del...

Page 58: ...ls 2 The uncaptured lines are added during display and image processing and the image is captured into a 256 level 8 bit gray scale memory as a memory image at a resolution of 512 480 pixels Using Fra...

Page 59: ...A200 A100 Hardware About Camera Modes 5 6 5 3 Frame Mode and Field Mode...

Page 60: ...Chapter 6 Product Type Data Creation and Backup 6 1 Product Type Data Creation and Backup 6 3...

Page 61: ...A200 A100 Hardware Optional Memory 6 2...

Page 62: ...en if created data was destroyed it can be quickly restored if has been backed up Image data stored on the controller can also be stored on the Windows PC in order to contribute credibility to an insp...

Page 63: ...A200 A100 Hardware Optional Memory 6 4 6 1 Product Type Data Creation and Backup...

Page 64: ...Chapter 7 General Specifications 7 1 Controller 7 3 7 2 Keypad 7 4 7 3 Monitor 7 5 7 4 Double Speed Random Camera ANM831 7 6 7 5 CS Mount Camera ANM832 7 7...

Page 65: ...A200 A100 Hardware General Specifications 7 2...

Page 66: ...Mos relay output Rated voltage 24 V DC Allowable voltage range 21 6 to 26 4 V DC including ripples Number of connected cameras A100 Series 1 camera connected cameras A200 Series Maximum 2 cameras Rat...

Page 67: ...d jointly with the ENTER button 1 A B C buttons 1 each Operating storage ambient humidity RH 35 to 75 without icing and dew condensation at 25 C Operating ambient temperature 0 C to 50 C without icing...

Page 68: ...y Input impedance 75 High impedance Bridge connection is available Connector BNC connector Vibration resistance 10 to 100 Hz one sweep per minute amplitude 1 mm 10 to 22 3 Hz acceleration 9 8 m s2 22...

Page 69: ...ns mount C mount Rated voltage Allowable voltage range 12 V DC supplied from the controller 10 8 to 13 2 V DC Rated current consumption 130mA Operating ambient temperature Performance guarantee temper...

Page 70: ...tion Lens mount CS mount Rated voltage Allowable voltage range 12 V DC supplied from the controller 10 8 to 13 2 V DC Rated current consumption 140mA Operating ambient temperature 0 C to 40 C without...

Page 71: ...A200 A100 Hardware General Specifications 7 8 7 5 CS Mount Camera ANM832...

Page 72: ...8 3 8 2 Cameras 8 5 8 3 Double Speed Random Camera Cable 8 6 8 4 Camera Extension Cable 8 7 8 5 Keypad 8 8 8 6 Monitor 8 9 8 7 Data Backup Software and PC Cable 8 10 8 8 Lenses and Adapter Rings 8 11...

Page 73: ...A200 A100 Hardware Part Numbers 8 2...

Page 74: ...nformed ANMA213 OCV checker NPN Output Initial display Japanese Includes Japanese manual Conformed ANMA220 NPN Output Initial display English Includes English manual Conformed ANMA222 Photo MOS Output...

Page 75: ...put Initial display Japanese Includes Japanese manual Conformed ANMA110 NPN Output Initial display English Includes English manual Conformed ANMA112 Photo MOS Output Initial display English No manual...

Page 76: ...era Double speed random camera Conformed ANM831 CS mount camera CS mount camera Not conformed ANM832 ANM83203 1 Conformed ANM832CE 1 Although ANM83203 is the same specification as ANM832 only the leng...

Page 77: ...e Item Specification CE Part Number ANM831 camera cable 3m Not conformed ANM84303 3m CE compliant Conformed ANM84303CE 3m Durable type Not conformed ANM84603 Use the camera extension cable when extend...

Page 78: ...ed ANM84017A Extension cable 2m total 5m CE compliant Conformed ANM84002ACE Extension cable 7m total 10m CE compliant Conformed ANM84007ACE Extension cable 12m total 15m CE compliant Conformed ANM8401...

Page 79: ...med ANM85202 Cable length 3m Not conformed ANM85203 Cable length 5m Not conformed ANM85205 Cable length 10m Not conformed ANM85210 Cable length 2m CE Conformed ANM85202CE Cable length 3m CE Conformed...

Page 80: ...le length 3m and BNC connector provided Not conformed AMMA810 Monitor cable PIN BNC Cable length 3m N A ANM87303 PIN BNC Cable length 5m ANM87305 Cable length 10m ANM87310 Cable length 20m ANM87320 BN...

Page 81: ...32C cable for connecting the TOOL port with a PC D SUB 9 pin connection RS 232C cable 10cm for connecting the TOOL port with a PC AT compatible machine Conformed ANM812001 The ANM81103 is a cable that...

Page 82: ...ck N A ANB843L f16 lens With lock N A ANB845NL f16 lens With lock N A ANB88161 f25 lens With lock N A ANB846NL f25 lens With lock N A ANB88251 f50 small lens With lock N A ANM88501 f50 small lens N A...

Page 83: ...t source size 42 x 15 white AULDL 4215SW Ring light I di li h i outside diameter 74 AULKR 70A g g Indirect lighting outside diameter 102 AULFR 100 Back light I di li h i light source size 27 x 27 AULD...

Page 84: ...diagram 9 1 Controller 9 3 9 2 Camera 9 4 9 2 1 Double Speed Random Camera ANM831 9 4 9 2 2 CS Mount Camera ANM832 9 4 9 3 Camera Cable and Camera Extension Cable 9 5 9 4 Keypad 9 6 9 5 Monitor ANMA81...

Page 85: ...A200 A100 Hardware Dimension diagram 9 2...

Page 86: ...Dimension diagram A200 A100 Hardware 9 3 9 1 Controller 9 1 Controller 4 M3 depth 1 5 8 9 5 104 5 5 55 5 5 40 74 120 10 Only one camera can attach to the A100 It does not have a Camera B port Unit mm...

Page 87: ...4mm 4 M3 depth 2 5mm 1 4 20UNC depth 9mm 2 5 9 2 2 CS Mount Camera ANM832 31 29 26 28 23 18 15 38 32 15 8 3000 80 10 43 No metal fitting With metal fitting 28 0 0 2 23 0 0 2 4 1 20UNC depth 10 18 15 3...

Page 88: ...agram A200 A100 Hardware 9 5 9 3 Camera Cable and Camera Extension Cable 9 3 Camera Cable and Camera Extension Cable B is the length of the installed cable The length of a cable with CE is short a lit...

Page 89: ...A200 A100 Hardware Dimension diagram 9 6 9 4 Keypad 9 4 Keypad A Depends on the installed keypad 54 4 The length of a cable with CE is short a little Unit mm...

Page 90: ...810 7 215 125 220 160 280 Around 80mm or more including the cable connection Unit mm 68 144 5 CAUTION LABEL 126 20 4 M3 9 Note Reserve at least 80mm of space to the rear of the monitor to facilitate w...

Page 91: ...A200 A100 Hardware Dimension diagram 9 8 9 6 Lenses 9 6 Lenses ANB843L ANB845NL ANB847L ANB846NL ANM8850 ANM88051...

Page 92: ...Dimension diagram A200 A100 Hardware 9 9 9 6 Lenses ANB842NL ANM88281 ANM88041 ANM88081...

Page 93: ...A200 A100 Hardware Dimension diagram 9 10 9 6 Lenses ANM88251 ANM88161...

Page 94: ...Chapter 10 Pin Assignment 10 1 Camera Pin Positions ANM831 10 3 10 2 Camera Pin Positions ANM832 10 4...

Page 95: ...A200 A100 Hardware Pin Assignment 10 2...

Page 96: ...irection HR10A 10P 12P Hirose HR10A 10P 12S Hirose Micro Imagechecker CAMERA A Female Male 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 AUX Female Male No 2 1 4 3 6 5 7 12 8 9 11 10 Signal Na...

Page 97: ...12 Signal Name VD SHT1 SHT2 SHT GND SHT3 VD shield View direction HR10A 10P 12P Hirose Micro Imagechecker CAMERA A Female Male 2 1 4 3 6 5 7 12 8 9 11 10 Signal Name 12V POWER GND VIDEO Video shield H...

Page 98: ...Chapter 11 Manual revision history 11 1 Manual revision history 11 3...

Page 99: ...A200 A100 Hardware Manual revision history 11 2...

Page 100: ...Manual revision history A200 A100 Hardware 11 3 11 1 Manual revision history 11 1 Manual revision history Manual No Issue date Description of changes ARCT1F457E December 2008 First edition...

Page 101: ...A200 A100 Hardware Manual revision history 11 4...

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