Panasonic NV-FJ620AM, Service Manual

Page 1: ...ric Industrial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law 1 INTRODUCTION This service manual contains technical information which will allow service personnel to understand and service this model If the circuit is changed or modified this information will be followed by supplementary service manual to be filed with original service manual 1 ...

Page 2: ...ther country of origin is mentioned on the Name Plate or not With Country of origin NV FJ620AMC Without Country of origin NV FJ620AM 2 For NV FJ625AM AMM Since in both NV FJ625AM and NV FJ625AMM are indicated as NV FJ625AM on the Name Plate distinguish the model number whether country of origin is mentioned on the Name Plate or not With Country of origin NV FJ625AMM Without Country of origin NV FJ...

Page 3: ...erable by using Programme Navigation Data Back up Tool VFK1493P You may take make it by referring the following schematic diagram NECESSARY STATUS OF THE VCR UNIT 1 The IC6001 should be comunicable with the Programme Navi Back up Tool VFK1493P 2 The NAVI data has to be available in IC6001 NOTE During servicing do not make short IC6001 pin 37 5V with other line Components otherwise IC6001 may be br...

Page 4: ... cancellation 3 REPLACING PROCEDURE IN STEPS STEP 1 PREPARATION 1 Remove the C B A with Mechanism unit by referring the Disassembly procedure 2 Connect the VFK1493P by referring the following figure STEP 2 NAVI DATA BACK UP 4 ...

Page 5: ...cessfully 31 is displayed mainly when the connection failure and ROM failure of VFK1493P occurred Confirm them and try again STEP 3 REPLACE THE IC6001 AND OR B6001 1 Disconnect the AC plug and replace the IC6001 and or B6001 Do not make a short circuit between IC6001 pin 37 and other pins components CAUTION When replacing the B6001 be sure to read follow the HOW TO REPLACE THE LITHIUM BATTERY sect...

Page 6: ...tons 3 Disconnect the AC plug for few seconds and connect it again to carried out the Plug in Auto Tuner Preset 4 Since other than the channels which can be stored Auto Tuning operation are still not available preset manually by consulting the note of its available TV channels of which you took before 2 Change the OSD setting to the Factory shipping condition if necessary by referning the follwing...

Page 7: ...d when the Back up process has not been done successfully 32 is displayed mainly when the connection failure and ROM failure of VFK1493P occured Confirm them and try again Reset the Service Mode Normal Indication 6 Press FF and EJECT keys simultaneously in 6 times Disconnect the AC plug then disconnect the VKF1493P from the unit NOTE Perform the PG SHIFTER ADJUSTMENT 2 2 CAUTION FOR AC MAINS LEAD ...

Page 8: ...F Manufactured by Panasonic It must nerver be subjected to excessive heat or discharge It must therefore only be fitted in equipment designed specifically for its use Replacement batteries must be of the same type and manufacture They must be fitted in the same manner and location as the original battey with the correct polarity contacts observed Do not attempt to re charge the old battery or re u...

Page 9: ... program position Other program positions are skipped Auto Tuning takes five or more minutes to complete its search Do not touch the VCR during Auto Tuning Auto Tuning will stop halfway if the VCR is operated or the aerial lead and or the mains lead are disconnected In case the VCR stopped during Auto Tuning the VCR have to be reset and restarted See the following item 2 NOTE 1 If the VCR is turne...

Page 10: ...g commences 3 If you turn the VCR off during Auto Tuning Auto Tuning will stop halfway The VCR should be reset and restarted by the item 2 in order to execute Auto Tuning 4 If the VCR starts playback during Auto Tuning Auto Tuning will stop halfway The VCR should be reset and restarted by the item 2 in order to execute Auto Tuning 5 To cancel Auto Tuning Mid operation press POWER during Auto Tunin...

Page 11: ...in cam gear A Disconnect the AC power cord and remove Top Panel B Rotate Main Cam Gear to the clockwise and unload the mechanism Tape is remaining Fig S4 Fig S4 C Rotate the Pole of Capstan motor to the clockwise the from the bottom in order to remove the tape slag Fig S5 D Rotate Main Cam Gear to the clockwise in order to eject the cassette tape 2 4 4 CYLINDER UNIT REPLACEMENT 1 CYLINDER UNIT REP...

Page 12: ... Holder D Remove the CYLINDER UNIT CAUTION Handle the Cylinder flexible card with care When it damaged you should replace whole Cylinder unit Fig S6 2 UPPER CYLINDER DISASSEMBLY A Remove 2 screws A B Remove the Cylinder Stator Unit C Remove 2 screws B D Remove the Cylinder Rotor Unit E Loose Hex screw C 1 5 mm and remove the CYLINDER RETAINER F Remove the Upper Cylinder Fig S7 12 ...

Page 13: ...steps in the reverse order Notes A Install the Cylinder Retainer so that the 2 holes on top of the Cylinder Retainer are at right angles with the P5001 Connection B Tighten the Hex screw C 1 5 mm while pressing down on top of the Cylinder Retainer Fig S8 13 ...

Page 14: ...s to the small projection D on top of the Upper Cylinder D Tighten 2 screws B Fig S9 E Install the Cylinder Stator Unit F Tighten 2 screws A Fig S10 G Confirm the PG SHIFTER ADJUSTMENT with the alignment tape PAL VFJ8125H3F and adjust it if necessary 2 4 5 FLAT CARD CABLE INSTALLATION 14 ...

Page 15: ...eaning Cassette VFK0923FT for service purposes and VFK0923FSE for end users for all VHS SVHS VCP and VCR 2 These cleaning cassettes are exclusive removing the hard and sticky clogging on video heads 3 These improve the efficiency of video head cleaning service and shortening cleaning time for end users VFK0923FT For Service usage VFK0923FSE For end users Type of Cassette Full VHS Cassette Full VHS...

Page 16: ...METHOD 3 1 1 DISASSEMBLY FLOW CHART This flow chart indicates disassembly steps of the cabinet parts and the circuit boards in order to find the necessary items for servicing When reassembling perform the steps in the reverse order Fig D1 16 ...

Page 17: ...3 1 2 DETAIL OF DISASSEMBLY METHOD 1 REMOVAL OF THE TOP PANEL Remove 2 Screws A Fig D2 17 ...

Page 18: ...2 REMOVAL OF THE FRONT PANEL UNIT Unlock 7 Tabs B Fig D3 3 REMOVAL OF THE CYLINDER STATOR C B A Remove 2 Screws C Disconnect Flat Card Cable D Fig D4 18 ...

Page 19: ...he Cassette Holder Plate and press the Cassette Holder Plate to the rear CAUTION Mounting the Mechanism unit to Main C B A A When assembling insert the Cylinder Flexible card to the Connector P5001 carefully to avoid any damage B Be sure to tighten the Screw G otherwise S N ration may become worse Fig D5 1 Fig D5 2 19 ...

Page 20: ...5 REMOVAL OF THE MAIN C B A Disconnect 4 Screws H Unlock 4 Tabs I Fig D6 6 REMOVAL OF THE BOTTOM PLATE Unlock 12 Tabs J Fig D7 7 SERVICE POSITION 20 ...

Page 21: ...nt is required 1 VHS Alignment Tape VFJ8125H3F 2 Monitor 3 3 2 SERVO SECTION PG SHIFTER ADJUSTMENT PROCEDURES DISPLAY 1 To set Service Mode press the FF and EJECT keys simultaneously for more than 3 seconds 2 To set Service Mode 2 press the FF and EJECT keys simultaneously two times 3 Press the EJECT key for more than three seconds Digit of minite is put out light 4 Indicate 1 in the digit of minu...

Page 22: ... be appeared on the monitor 7 When this Adjustment is terminated the following operation will be activated Adjustment completed The tape will be ejected Adjustment incompleted F2 is indicated on the FIP Check the Servo System Control circuit and Cylinder Unit 8 To release Service Mode 2 press FF and EJECT keys Simultaneously six times 3 3 3 CIRCUIT BOARD LAYOUT 22 ...

Page 23: ...4 ABBREVIATIONS 23 ...

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Page 27: ...5 INPUT OUTPUT CHART 5 1 INPUT OUTPUT CHART FOR IC6001 6 WAVEFORM TABLE 7 BLOCK DIAGRAMS 27 ...

Page 28: ...CONTROL SERVO TIMER SECTION IN MAIN SCHEMATIC DIAGRAM 8 3 VIDEO SECTION IN MAIN SCHEMATIC DIAGRAM 8 4 CYLINDER MOTOR UNIT SCHEMATIC DIAGRAM 8 5 CYLINDER MOTOR UNIT 8 6 AUDIO SECTION IN MAIN SCHEMATIC DIAGRAM 8 7 NICAM DECODER PACK SCHEMATIC DIAGRAM NV FJ620BD BDX NV FJ625AM AMM 9 CIRCUIT BOARD ASSEMBLIES 9 1 MAIN C B A 9 2 NICAM DECODER PACK C B A 10 EXPLODED VIEWS 10 1 CHASSIS PARTS SECTION 28 ...

Page 29: ...10 2 CASING PARTS SECTION 29 ...

Page 30: ...10 3 PACKING PARTS SECTION 30 ...

Page 31: ...11 REPLACEMENT PARTS LIST 31 ...

Page 32: ...11 1 MECHANICAL REPLACEMENT PARTS LIST 11 1 1 CHASSIS PARTS LIST 32 ...

Page 33: ...LE 18 VDV0382 CAPSTAN BELT 19 VED0412 A C HEAD UNIT 20 VMX2656 P4 CAP 21 VDG1217 WORM GEAR 22 VDG1218 WORM WHEEL GEAR 23 VDG1219 CENTRE GEAR 24 VEM0604 LOADING MOTOR UNIT 25 VMD2619 MOTOR BRACKET 26 VMB3045 CONVERSION GEAR SPRING 27 VMD2620 OPENER PIECE 28 VMD2738 LED PRISM 29 VML3165 DRIVE RACK ARM 30 VML3166 MAIN LEVER 31 VML3167 DRIVE MAIN LEVER ARM 32 VML3172 SUPPLY SPRING ARM 33 VML3176 CONVE...

Page 34: ... UNIT 70 VDP1668 K CLEANER ROLLER 71 VML3164 CLEANER ARM 72 VMD3795 FPC HOLDER B1 VHD1118 SCREW B2 VHD0842 SCREW B3 VHD0843 SCREW B4 VHD0844 SCREW B5 VHD1118 SCREW B6 VHD1066 SCREW B7 VHD1044 SCREW B8 VHD1060 SCREW B9 VHD1071 SCREW B10 VHD0843 SCREW B11 XTS26 6F SCREW B12 XTN26 6F SCREW B13 XTN26 7J SCREW B14 VHD1095 SCREW B15 VHD1185 SCREW B16 VHD0844 SCREW B17 VHD1066 SCREW B18 XTN26 7J SCREW B1...

Page 35: ...F3347 BLINDER PANEL SUPPLIED FROM MAV 106 VMB2521 BLINDER SPRING 107 VJA1038 AC CORD NV FJ620AM AMC AU EU BDX FJ625AM AMM VJA1138 AC CORD SUPPLIED FROM MAV NV FJ620BD 108 VKA0192 LEG 109 VJH1142 ANT BOARD 110 VWJ06D2150MM FLAT CARD CABLE 6P SUPPLIED FROM MAV AC HEAD MAIN P4001 111 VWJ1472 FLAT CARD CABLE 9P SUPPLIED FROM MAV UDD MAIN P2501 112 VKU0573 BOTTOM PLATE SUPPLIED FROM MAV 113 RKA0072 FOO...

Page 36: ...J620AM AMC BD BDX FJ625AM AMM 204 K2KA6BA00002 AV CABLE SUPPLIED FROM MAV 205 VJP2974 AC PLUG ADAPTOR NV FJ620AMC BDX K2DA42E00001 206 R0186 720010 BATTERY COVER SUPPLIED FROM MAV 210 VPN5368 ACCESSORY PAD NV FJ620AU BD BDX EU 211 VPN5359 CUSHION L 212 VPN5360 CUSHION R 215 VPG0K39 PACKING CASE SUPPLIED FROM MAV NV FJ620AM VPG0K40 PACKING CASE SUPPLIED FROM MAV NV FJ620EU VPG0K41 PACKING CASE SUPP...

Page 37: ...C B A SUPPLIED FROM MAV RTL NV FJ620EU VEP06E21P MAIN C B A SUPPLIED FROM MAV RTL NV FJ620AU VEP06E21Q MAIN C B A SUPPLIED FROM MAV RTL NV FJ620BD BDX INCLUDING THE NICAM DECODER PACK C B A VEP07A18Q VEP07A18Q NICAM DECODER PACK C B A SUPPLIED FROM MAV RTL NV FJ620BD BDX INCLUDED IN MAIN C B A VEP06E21Q VEP06E21S MAIN C B A SUPPLIED FROM MAV RTL NV FJ625AM AMM INCLUDING THE NICAM DECODER PACK C B ...

Page 38: ...ECQB1H223JM P CAPACITOR 50V 0 022U SUPPLIED FROM MAV C1155 F1A3A271A028 E CAPACITOR 1KV 270U SUPPLIED FROM MAV F1A3A271A034 C1200 ECQB1H104JM P CAPACITOR 50V 0 1U SUPPLIED FROM MAV C1210 F1B3A332A004 E CAPACITOR 1KV 3300U SUPPLIED FROM MAV C1230 VCEA1HJB560B E CAPACITOR 50V 56U SUPPLIED FROM MAV F2A1H560A101 C1250 VCEA1CJH122 E CAPACITOR 16V 1200U SUPPLIED FROM MAV C1251 ECA1CM101 E CAPACITOR 16V ...

Page 39: ...C2006 ECUM1H104ZFN C CAPACITOR CH 50V 0 1U 39 ...

Page 40: ...U C3003 ECUM1H103ZFN C CAPACITOR CH 50V 0 01U C3004 ECUM1H121JCN C CAPACITOR CH 50V 120P ECJ2XC1H121J C3006 ECUM1C154KBN C CAPACITOR CH 16V 0 15U C3007 ECUM1H390JCN C CAPACITOR CH 50V 39P C3008 ECA0JM471G E CAPACITOR 6 3V 470U ECA0JM471 C3009 ECUM1E104KBN C CAPACITOR CH 25V 0 1U C3010 ECUM1E104KBN C CAPACITOR CH 25V 0 1U C3011 ECUM1E104KBN C CAPACITOR CH 25V 0 1U C3012 ECUM1E104KBN C CAPACITOR CH ...

Page 41: ...0P C4001 ECUM1H471JCN C CAPACITOR CH 50V 470P NV FJ620EU AU ECJ2XC1H471J C4002 ECUM1H471JCN C CAPACITOR CH 50V 470P NV FJ620EU AU ECJ2XC1H471J C4008 ECUM1H222KBN C CAPACITOR CH 50V 2200P C4009 ECQV1H154JL P CAPACITOR 50V 0 15U SUPPLIED FROM MAV C4010 ECEA0JKA470 E CAPACITOR 6 3V 47U C4012 ECUM1E104KBN C CAPACITOR CH 25V 0 1U C4013 ECUM1E104KBN C CAPACITOR CH 25V 0 1U C4014 ECUM1H471JCN C CAPACITOR...

Page 42: ... CAPACITOR 16V 10U C4517 ECEA0JKA101 E CAPACITOR 6 3V 100U C4519 ECEA1CKA100 E CAPACITOR 16V 10U C4520 ECEA1CKA100 E CAPACITOR 16V 10U C4521 ECEA1CKA100 E CAPACITOR 16V 10U C4522 ECEA0JKA220 E CAPACITOR 6 3V 22U C4524 ECUM1E104KBN C CAPACITOR CH 25V 0 1U C4525 ECEA1CKA470 E CAPACITOR 16V 47U C4528 ECQB1H473JM P CAPACITOR 50V 0 047U SUPPLIED FROM MAV C4530 ECUM1H151JCN C CAPACITOR CH 50V 150P C4531...

Page 43: ...C CAPACITOR CH 50V 470P ECJ2XC1H471J C7301 ECUX1H103ZFV C CAPACITOR CH 50V 0 01U NV FJ620BD BDX FJ625AM AMM ECJ1XF1H103Z C7304 VCEA0JAW101 E CAPACITOR 6 3V 100U NV FJ620BD BDX FJ625AM AMM C7307 ECUX1H103ZFV C CAPACITOR CH 50V 0 01U NV FJ620BD BDX FJ625AM AMM ECJ1XF1H103Z C7308 ECEA1HKA2R2 E CAPACITOR 50V 2 2U NV FJ620BD BDX FJ625AM AMM C7311 ERJ3GEY0R00 M RESISTOR CH 1 16W 0 NV FJ620BD BDX FJ625AM...

Page 44: ...FJ625AM AMM 44 ...

Page 45: ...0 1U C7703 ECEA0JKA101 E CAPACITOR 6 3V 100U C7704 ECUM1H103ZFN C CAPACITOR CH 50V 0 01U C7705 ECUM1H103ZFN C CAPACITOR CH 50V 0 01U C7706 ECUM1H471JCN C CAPACITOR CH 50V 470P ECJ2XC1H471J C7707 ECUM1H102KBN C CAPACITOR CH 50V 1000P C7708 ECUM1H471JCN C CAPACITOR CH 50V 470P NV FJ620AM AMC EU AU FJ625AM AMM ECJ2XC1H471J C7708 ECUM1H681JCN C CAPACITOR CH 50V 680P NV FJ620BD BDX ECJ2XC1H681J C7709 E...

Page 46: ...D1251 B0JAJK000003 DIODE SUPPLIED FROM MAV 46 ...

Page 47: ...220N DIODE D7602 MA4300N M DIODE MAZ4300NM DP7501 A2BD00000040 DISPLAY TUBE SUPPLIED FROM MAV F1101 VSF0243C16 FUSE K5D162BL0004 FL7301 VLF0633 FILTER NV FJ620BD BDX FJ625AM AMM J0HACK000008 IC1200 UPC1093J IC C0DAEMC00002 IC2501 AN3811NK IC IC3001 C1AB00001298 IC SUPPLIED FROM MAV IC4501 AN3656NFBPBV IC SUPPLIED FROM MAV IC6001 C2CBHF000199 IC SUPPLIED FROM MAV C2CBHF000183 IC6002 RN5VS42CA IC IC...

Page 48: ... COIL 12UH G0C120JA0026 L3008 VLQ0599J180 COIL 18UH G0C180JA0026 L3009 VLQ0599J390 COIL 39UH G0C390JA0026 L3301 VLQ0822J330 COIL 33UH SUPPLIED FROM MAV L3302 VLQ0822J680 COIL 68UH SUPPLIED FROM MAV L3303 VLQ0822J680 COIL 68UH SUPPLIED FROM MAV L4003 VLQEL05T471 PEAKING COIL SUPPLIED FROM MAV L4004 VLQEL05T471 PEAKING COIL SUPPLIED FROM MAV L4501 VLQ0599J1R2 COIL 1 2UH G0C1R2JA0026 L5001 VLQ0822J68...

Page 49: ...R00 M RESISTOR CH 1 10W 0 LB5049 ERJ6GEY0R00 M RESISTOR CH 1 10W 0 LB6001 ERJ6GEY0R00 M RESISTOR CH 1 10W 0 LB6002 ERJ6GEY0R00 M RESISTOR CH 1 10W 0 LB7301 VLP0150 COIL NV FJ620BD BDX FJ625AM AMM J0JCC0000021 LB7303 ERJ6GEY0R00 M RESISTOR CH 1 10W 0 NV FJ620BD BDX FJ625AM AMM LB7701 ERJ6GEY0R00 M RESISTOR CH 1 10W 0 LR1150 VLP0392 COIL P1102 VJP2073 CONNECTOR MALE 3P K1KA02A00104 P2001 VJS3837A002...

Page 50: ...UNR2211 QR3003 UN2213 TRANSISTOR RESISTOR UNR2213 QR3009 UN2213 TRANSISTOR RESISTOR UNR2213 QR3010 UN2213 TRANSISTOR RESISTOR UNR2213 QR3011 UN2213 TRANSISTOR RESISTOR UNR2213 QR3012 UN2213 TRANSISTOR RESISTOR UNR2213 QR3150 UN2213 TRANSISTOR RESISTOR UNR2213 QR4001 UN2111 TRANSISTOR UNR2111 QR4003 UN2211 TRANSISTOR UNR2211 QR4501 UN2215 TRANSISTOR RESISTOR UNR2215 QR4504 UN2115 TRANSISTOR UNR2115...

Page 51: ... RESISTOR 1 4W 33 R2552 ERJ6GEYJ103 M RESISTOR CH 1 10W 10K R3001 ERJ6GEYJ682 M RESISTOR CH 1 10W 6 8K R3003 ERJ6GEYJ152 M RESISTOR CH 1 10W 1 5K R3007 ERJ6GEYJ222 M RESISTOR CH 1 10W 2 2K R3008 ERJ6GEYJ153 M RESISTOR CH 1 10W 15K R3009 ERJ6GEYJ750 M RESISTOR CH 1 10W 75 R3011 ERJ6GEY0R00 M RESISTOR CH 1 10W 0 R3015 ERJ6GEYJ221 M RESISTOR CH 1 10W 220 R3016 ERJ6GEYJ331 M RESISTOR CH 1 10W 330 R301...

Page 52: ...4036 ERJ6GEYJ472 M RESISTOR CH 1 10W 4 7K R4037 ERJ6GEYJ472 M RESISTOR CH 1 10W 4 7K R4038 ERJ6GEYJ222 M RESISTOR CH 1 10W 2 2K R4039 ERJ6GEYJ103 M RESISTOR CH 1 10W 10K R4040 ERJ6GEYJ472 M RESISTOR CH 1 10W 4 7K R4041 ERJ6GEYJ332 M RESISTOR CH 1 10W 3 3K R4042 ERJ6GEYJ222 M RESISTOR CH 1 10W 2 2K R4043 ERJ6GEYJ332 M RESISTOR CH 1 10W 3 3K R4044 ERJ6GEYJ123 M RESISTOR CH 1 10W 12K R4061 ERJ6GEYJ33...

Page 53: ...1K R6003 ERJ6GEYJ154 M RESISTOR CH 1 10W 150K R6004 ERJ6GEYJ332 M RESISTOR CH 1 10W 3 3K R6005 ERJ6GEYJ332 M RESISTOR CH 1 10W 3 3K R6006 ERJ6GEYJ183 M RESISTOR CH 1 10W 18K R6007 ERJ6GEYJ332 M RESISTOR CH 1 10W 3 3K R6008 ERJ6GEYJ102 M RESISTOR CH 1 10W 1K R6009 ERJ6GEYJ473 M RESISTOR CH 1 10W 47K R6010 ERJ6GEYJ221 M RESISTOR CH 1 10W 220 R6011 ERJ6GEYJ103 M RESISTOR CH 1 10W 10K R6013 ERJ6GEYJ22...

Page 54: ... NV FJ620BD BDX FJ625AM AMM R7501 ERJ6GEYJ154 M RESISTOR CH 1 10W 150K R7502 ERJ6GEYJ182 M RESISTOR CH 1 10W 1 8K R7503 ERJ6GEYJ103 M RESISTOR CH 1 10W 10K R7504 ERJ6GEYJ101 M RESISTOR CH 1 10W 100 R7505 ERJ6GEYJ123 M RESISTOR CH 1 10W 12K R7506 ERJ6GEYJ123 M RESISTOR CH 1 10W 12K R7507 ERJ6GEYJ221 M RESISTOR CH 1 10W 220 R7508 ERJ6GEYJ221 M RESISTOR CH 1 10W 220 R7510 ERDS2TJ821 C RESISTOR 1 4W 8...

Page 55: ...Q11L07B SWITCH S7514 EVQ11L07B SWITCH S7515 EVQPC005B SWITCH SUPPLIED FROM MAV T1150 G4D2A0000052 SWITCHING TRANSFORMER SUPPLIED FROM MAV T4001 VLT0923 TRANSFORMER G2A611C00001 T4002 VLT0924 TRANSFORMER G2A232C00001 TU7601 ENG57812G1 TUNER SUPPLIED FROM MAV NV FJ620AM AMC FJ625AM AMM TU7601 ENG57811G1 TUNER SUPPLIED FROM MAV NV FJ620EU AU TU7601 ENG57909G1 TUNER SUPPLIED FROM MAV NV FJ620BD BDX X3...

Page 56: ... No Part No Part Name Description Remarks CYLINDER STATOR C B A MISCELLANEOUS VJS3537B009G CONNECTOR FEMALE 9P K1MN09B00023 HW 300A DF HALL IC B4AAB0000007 12 Schematic Diagram For Printing With A4 Size 56 ...

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