Panasonic PSG1602004CE, Service Manual

Page 1: ... Protection Circuitry 4 2 4 Caution For AC Cord 5 2 5 Safety Parts Information 6 3 Specifications 7 4 Block Diagram 9 4 1 Audio 9 5 Schematic Diagram 11 5 1 Main IO Expansion Circuit 11 5 2 Main Micon Circuit 12 5 3 Main USB Circuit 13 5 4 Main AUX Circuit 14 5 5 Tuner Circuit 15 5 6 Panel Circuit 16 5 7 Mic Circuit 17 Notes Please use this manual together with service manual Model No SA MAX9000GN...

Page 2: ...e B 21 6 3 Tuner Mic and USB P C B 22 6 4 Panel P C B 23 6 5 SMPS P C B 24 7 Exploded View and Replacement Parts List 25 7 1 Cabinet Parts Location 1 25 7 2 Cabinet Parts Location 2 26 7 3 Cabinet Parts Location 3 27 7 4 Packaging 28 7 5 Mechanical Replacement Part List 29 7 6 Electrical Replacement Part List 31 ...

Page 3: ...adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing 3 When servicing observe the original lead dress If a short circuit is found replace all parts which have been overheated or damaged by the short circuit 4 After servicing s...

Page 4: ...r and Adjustment Disconnect AC power to discharge AC Capacitors C1003 C1004 C1005 C1007 C1008 C1009 C1010 through a 10 10 W resistor to ground Caution DO NOT SHORT CIRCUIT DIRECTLY with a screwdriver blade for instance as this may destroy solid state devices After repairs are completed restore power gradually using a variac to avoid overcurrent Current consumption at AC 220 240 V 50 60 Hz in Power...

Page 5: ...5 2 4 Caution For AC Cord Figure 1 3 ...

Page 6: ... RKM0771 K TOP CABINET 301 RAE1052Z V TRAVERSE ASS Y E S D A1 RFA3678 AC CORD UNIT A1 K2CP2YY00071 AC CORD A1 K2CT2YY00103 AC CORD A3 RQT0A66 G O I BOOK En Cn 14 RGR0484B A REAR PANEL PCB7 REP5317D SMPS P C B RTL DZ1001 D4EAY511A127 VARISTOR E S D L1001 G0B333K00001 LINE FILTER L1002 G0B183J00002 LINE FILTER T1401 G4DYA0000688 TRANSFORMER T1501 G4DYA0000784 TRANSFORMER F1001 K5D103BNA005 FUSE F140...

Page 7: ... format support MP3 mp3 USB device file system FAT12 FAT16 FAT32 USB recording Bit rate 128 kbps USB recording speed 1x 3x CD only Recording file format MP3 mp3 AUX IN 1 2 3 Audio input Pin jack AUX IN 4 Terminal Stereo 3 5 mm jack Microphone Terminal Mono 6 3 mm jack 2 systems Speaker section Speaker unit s Tweeter 6 cm cone type x 1 Woofer 16 cm cone type x 2 Super Woofer 38 cm cone type x 1 Imp...

Page 8: ...8 ...

Page 9: ... P1803 MIC IN MIC IN 1 1 CN1401 P1803 MPORT DET MPORT DET 4 4 CN1401 P1803 MPORT IN R MPORT IN R 2 2 CN1401 P1803 MPORT IN L MPORT IN L TO SYSTEM CONTROL TO SYSTEM CONTROL FROM SYSTEM CONTROL MIC DET1 MIC IN TO SYSTEM CONTROL MPORT DET DSP SDO0 DSP BCK DSP BCK DSP WCK DSP WCK I2C SCL MIC CIRCUIT MIC VOL2 VR1400 MIC 2 JK1403 3 2 1 7 8 5 4 MIC AMPLIFIER IC1400 QR4001 QR4002 MUTING CONTROL CIRCUIT I2...

Page 10: ...7 VS4 3 4 AMPLIFIER Q4201 3 1 2 5 6 AMPLIFIER Q4203 22 L03 25 H03 26 VS3 3 4 AMPLIFIER Q4204 3 1 2 5 6 AMPLIFIER Q4207 16 L02 9 H02 10 VS2 3 4 AMPLIFIER Q4208 3 1 2 5 6 AMPLIFIER Q4205 15 L01 12 H01 11 VS1 3 4 AMPLIFIER Q4206 38 IN3 40 IN4 44 IN2 46 IN1 TO SYSTEM CONTROL Q4509 DC DETECT DC DET DC DET Q4209 DC DETECT 1 CTRL 4 VD 5 OS TEMPERATURE SENSOR IC4502 1 CTRL 4 VD 5 OS TEMPERATURE SENSOR IC4...

Page 11: ... FAN_OUT 0 1 C1206 R1226 12K 6 8K R1229 QR1201 B1GBCFJJ0040 SWITCH ANALOG_SEL2 DRV_AMP_MUTE DSP_MUTE ANALOG_SEL DAMP_MOD_DA TUN_RST NRST USB_A_PCONT DGND PCONT3 USB_B_PCONT DSP_RESET MIC_GND MIC_IN MPORT_GND MPORT_IN_L MPORT_DET MIC_DET_2 PW_SW12R0V MIC_DET_1 MPORT_IN_R VDD KPX6 NC VSS VDD VSS KPX0 VSS VDD KPX7 KPY8 KPX3 PWM0 IRQN 33 SDA VDD KPX2 23 PX4 KPY1 VSS KPY0 KPY3 KPY2 PWM2 VDD KPY9 KPY10 ...

Page 12: ...B_OVC DI AU IO IO IO FE PW_SOC_1R5V DI MI IO IO MI DI DI IO FE FE FE FE FE FE FE FE FE FE IO DS IO DS AU R1002 100 LB1040 J0JCC0000286 UART1_TXD UART_RTS UART1_RXD 8 6 5 7 4 2 1 3 RX1004 D1H82224A042 R1100 100 10K R1117 TUN_BCK NFC_IRQ SP_SCL SP_SDA TUN_WCK BT_HOST_WAKE TUN_SDO USB0_D USB1_D USB1_D USB0_D SP_INT REM_IN SYNC INNER_SW PCONT R1017 100 R1016 100 J0JCC0000286 LB1011 R1050 100 R1049 100...

Page 13: ...M 9 10 FE MAIN FE SCHEMATIC DIAGRAM 11 DI MAIN DIGITAL POWER SCHEMATIC DIAGRAM 12 13 US MAIN USB SCHEMATIC DIAGRAM 14 AU MAIN AUX SCHEMATIC DIAGRAM 15 SE DS BT MI FA AU FE DI DS FA DI 4 3 1 2 T9001 J0ZZB0000182 2 4 3 1 6 5 8 10 9 7 12 11 P9001 QR9002 B1GBCFGN0016 B1GBCFGN0016 LED DRIVE LED DRIVE QR9003 100K R9009 100K R9007 B1ADCE000012 Q9004 B1ADCE000012 SWITCH SWITCH Q9003 R9006 330 300 R9008 C9...

Page 14: ... US FA FE DI C4905 1 C4904 1 R4904 8 2K 16V47 C4919 DGND PW_SW12R0V ANALOG_SEL IO DI IO IO IO IO IO MI MI IO MI MI IO IO DI IO ANALOG_SEL2 R4926 10K QR4902 B1GBCFJJ0040 R4905 1K AGND MPORT_IN_L R4908 12K MPORT_IN_R R4910 12K C4908 560P 8 2K R4909 C4907 560P R4911 8 2K 1K R4907 B1GBCFJJ0040 QR4901 10K R4906 C4910 1 C4909 1 47K R4932 10K R4930 47K R4931 10K R4929 J0JYC0000656 LB4901 C4906 0 1 C4920 ...

Page 15: ...7 3P 1 C7008 C7002 0 47 C7004 0 1 LB7002 J0JYC0000118 C7005 1P G1CR18JA0020 L7001 220 R7011 R7004 2 7K R7005 1K 220 R7012 R7003 2 7K R7002 560 4 12 1 2 14 T1 17 19 18 16 15 20 3 13 THERMAL PAD 5 11 10 8 9 7 6 IC7001 C7003 0 1 G2 G3 G1 JK7001 1000P C7001 VA7001 J0ZZB0000202 1 2 JK7002 4 G2 G1 6 2 3 1 G2A380Y00002 L7002 LB7001 J0JYC0000656 AMI GND AM ANT AM ANT SEN SCLK RST VDD RCLK SDIO LIN DCLK GC...

Page 16: ...NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC PW_5V PW_FL12V PW_SW3R3V DOUT F F VH SW OSC LGND VIN PGND VDD CLK DIN CLK_FL_DATA DGND FL_GND FL_GND CLK_FL_CLK REM_IN PW_STBY_3R3V FLGND FL1_CS 0 R6402 P1 P2 P0 CLR P3 R6064 0 R6051 0 2 1 15 5 4 12 13 9 8 6 11 7 10 3 14 16 IC6002 C0ZBZ0001747 IO EXPANDER R6050 0 R6058 1K 10K R6060 QR6032 B1GBCFGG0030 R6032 120 P5 P7 P6 P4 C6012 10 C6007 0 1...

Page 17: ...1406 50V1 C1407 0 01 C1408 50V1 4700P C1409 C1412 16V10 C1413 50V1 C1415 50V0 1 1000P C1417 5 6 4 1 2 3 9 11 13 14 12 10 7 8 IC1401 C1AB00003130 IN V GND SENSE VREF INT GAIN SW GAIN1 OUT BUFFIN GAIN2 DET BUFFOUT BUFFGAIN LB1404 J0JBC0000019 R1401 47K R1402 560 R1403 100 R1404 4 7K 47K R1405 R1406 100K R1407 560 R1408 680 R1412 680 R1420 220 MIC AMPLIFIER C1411 16V10 1 2 3 R1422 0 1000P C1400 C1416...

Page 18: ... USB CIRCUIT P9001 IN SCHEMATIC DIAGRAM 14 USB PORT A PLAY USB PORT B REC PLAY 2 4 3 1 6 5 CN6002 B3AAA0001243 D6102 B3AAA0001243 D6101 R6109 330 R6110 330 2 G 1 4 G 3 JK6001 0 1 C6103 2 G 1 4 G 3 JK6002 DGND USB_B_5R2V USB_REC_LED USB_A_5R2V USB_PLAY1_LED DGND DGND DGND D B DGND D B D A D A 8 10 9 7 12 11 USB_A_D USB5V USB_B_D USB_B_D USB_A_D USB5V DGND R6106 470K R6108 470K 0 1 C6101 0 R6104 0 R...

Page 19: ...2 B1ACKD000006 SWITCH R1704 100K R1705 10K D1601 B0EAMM000057 C1601 25V220 Q1702 B1ABCF000176 SWITCH 4 3 1 2 B3PBA0000579 FEEDBACK Q1701 450V15 C1403 4 3 1 2 D1402 B0EDKT000007 D S VCC CL S VDD FB SYNC PCONT GND AM_BP R1724 560 R1725 4 7K R1726 10K C1721 0 01 B1GBCFLL0037 QR1701 PCONT GND R1414 10K C1411 1000P C1603 35V1000 C1604 470P 3 2 1 ZJ1102 18K R1229 330K R1230 0 01 C1206 C1210 25V100 6 7 5...

Page 20: ...4560 R4206 D4216 R4241 R4225 R4569 R4533 R4547 C4233 R4559 D4513 R4566 RL4201 C1015 LB5013 D4208 R4248 R4272 D4503 C4557 C4249 C4542 R4513 C4535 C4230 R2001 R4252 LB1005 R4076 R4600 C4213 C4253 D4202 R4549 C1019 R4597 C9006 R4244 R4574 R4557 C4537 R4523 R4265 R4266 C4507 R4539 R2002 R4232 C1049 D4512 LB1015 C1811 R1041 R8062 R4558 D4510 R4270 C4553 R4271 D4504 D4210 D4502 R4535 R4224 R4250 C1810 R...

Page 21: ...61 R8541 R1106 C8019 C4524 Q8509 IC8501 P5001 R8530 C8069 C4017 R1823 C4254 R4056 D8503 C1027 Q4003 R1150 QR8045 R8045 R8535 Q4503 R4506 LB5009 R8020 C8054 R4044 C2005 Q4501 LB1518 R1046 C5025 R1081 R5020 C4033 C4003 R4058 IC4003 C4568 Q8503 C4009 R4529 IC4002 R8007 R4909 Q4508 C4263 R4039 C4501 R4911 C8507 R1228 L4201 C4521 D4209 CN8001 LB1530 R4234 R8540 C8073 P9002 C5008 C4502 R4515 QR4203 QR49...

Page 22: ...1402 AUX IN 4 MIC 2 MIC VOL2 JK1403 VR1400 C7001 C7002 LB7001 L7001 C7003 C7004 C7005 C7006 C7007 C7008 C7009 C7010 C7011 IC7001 JK7001 JK7002 AM ANT FM ANT LB7002 L7002 P9003 RX7001 R7001 R7002 R7003 R7004 R7005 R7009 R7010 R7011 R7012 VA7001 3877BB PbF 3877BB 3878AB PbF 3878AB 3878AC PbF 3878AC 3877BB PbF 3877BB C1400 C1416 C1424 C1425 C1426 C1428 C1429 C1430 C1431 C1432 C1434 C1435 C1436 C1438 ...

Page 23: ...NG R6014 LB6001 C6001 C6303 R6313 QR6010 Q6302 R6208 R6253 R6029 QR6023 R6221 R6015 C6304 R6314 R6058 C6002 R6001 QR6011 R6254 R6209 R6030 QR6024 R6016 R6222 R6315 R6002 R6255 QR6012 R6210 R6017 QR6025 C6306 R6316 R6060 R6242 R6003 R6300 QR6013 R6032 R6211 R6018 C6200 C6307 R6061 QR6026 R6004 R6243 R6301 QR6014 R6212 R6019 R6062 D6020 S6219 D6006 S6205 D6021 S6220 D6007 S6206 D6022 S6221 D6008 S62...

Page 24: ...05 C1502 K1512 W1 W48 W47 W5 L1201 ZA1003 T10AH 250V F1001 D1403 C1706 W22 R1201 W31 W16 C1514 ZA1001 HEATSINK C1601 W51 W17 CN1852 D1705 D1706 W46 W50 P1001 K1511 C1202 W4 W13 ZJ1004 C1513 W19 D1001 C1003 W23 C1210 C1224 W7 W43 ZJ1102 W36 C1403 C1007 ZA1002 C1201 F1501 W14 W20 C1703 W9 L1001 Q1202 C1707 D1601 W32 ZJ1851 IC1601 W25 W29 D1703 PRI SEC LB1201 TH1201 IC1701 DZ1001 D1702 T1401 Q1205 W4...

Page 25: ... USB P C B JK6002 JK6001 CN6002 NFC KIT ASS Y MIC P C B VR1400 JK1403 JK1402 CN1401 JK1401 VR1401 32 32 32 32 32 31 31 31 31 29 17 16 15 15 13 13 12 11 10 5 10 4 10 3 10 2 10 2 10 1 10 9 6 5 2 f b n 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SA MAX9000GM GS CABINET DRAWING ...

Page 26: ... P C B VR6202 VR6201 P6200 IR6301 DP6300 47 42 41 45 45 35 35 35 35 35 33 33 33 33 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 30 23 21 20 19 3 c i 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SA MAX9000GM GS CABINET DRAWING ...

Page 27: ...INK HEATSINK HEATSINK HEATSINK F1501 F1401 F1001 CN8001 CN7002 CN7001 CN1853 CN1852 CN1851 312 312 301 48 47 46 45 45 44 43 39 39 39 38 38 37 37 37 36 36 35 35 35 35 35 35 35 35 35 34 34 34 34 34 34 34 34 34 34 34 32 32 32 32 32 32 32 32 32 32 32 30 30 28 28 27 27 26 26 25 25 24 22 18 18 14 8 7 4 1 a a b c d d n f g g h h i j j k k l l m m 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 NOTE PART IS...

Page 28: ... FM INDOOR ANTENNA A5 AM LOOP ANTENNA A4 A3 OI BOOK A2 AC CORD UNIT A1 A1 AC CORD A1 AC CORD P3 P2 P2 P2 P2 P2 P2 FRONT P1 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SC MAX9000GM GS PACKAGING DRAWING POLYFOAM TOP LEFT POLYFOAM TOP RIGHT POLYFOAM BOTTOM LEFT POLYFOAM BOTTOM RIGHT P2 ...

Page 29: ...NAMENT 1 13 RGL0840 Q PATTERN LIGHT PIECE 2 14 RGR0484B A REAR PANEL 1 15 RGW0450 K MIC VOLUME KNOB 2 16 RGW0448A K DJ TABLE 1 17 RGW0457 1S VOLUME KNOB 1 18 RKAX0042 K LEG CUSHION 2 19 RKM0771 K TOP CABINET 1 20 RMA2506 1 SIDE ANGLE L 1 21 RMA2507 1 SIDE ANGLE R 1 22 RXK0902 BOTTOM CHASSIS UNIT 1 23 RMN1131 FAN HOLDER 1 24 RMN1142 FAN HOLDER 1 25 RMQX0382 3 CD MECHA SUPPORT 2 26 RMX0510 SMPS PCB ...

Page 30: ...6GFJ SCREW 2 PACKING MATERI ALS P1 RPG0S59 PACKING CASE 1 GS P1 RFKZAX9000GM PACKING CASE 1 GM P2 RPN2771 1 POLYFOAM 1 P3 RPH0333 MIRAMAT SHEET 1 ACCESSORIES A1 RFA3678 AC CORD UNIT 1 A1 K2CP2YY00071 AC CORD 1 A1 K2CT2YY00103 AC CORD 1 A2 N2QAYB001022 REMOTE CONTROL 1 A3 RQT0A66 G O I BOOK En Cn 1 A4 N1DYYYY00011 AM LOOP ANTENNA 1 A5 RSAX0002 FM INDOOR ANTENNA 1 A7 RKAX0038B LEG RUBBER 8 Safety Re...

Page 31: ...07 DIODE 1 E S D LB9001 J0JGC0000070 D0GBR00J0004 0 1 10W 1 LB9002 J0JGC0000070 D0GBR00J0004 0 1 10W 1 R1033 D0GB272JA065 D0GB562JA065 5 6K 1 10W 1 C1213 F1B3D681A132 F1B3D221A132 220pF 2000V 1 D6401 B0EAMM000057 DIODE 1 E S D ZA1003 K3GE1ZZ00001 FUSE HOLDER 1 JK4952 K2HA2YYA0006 JK AUX IN1 1 R1155 D0GBR00J0004 0 1 10W 1 GN R1423 D0GBR00J0004 0 1 10W 1 R1424 D0GBR00J0004 0 1 10W 1 R1425 D0GBR00J00...

Page 32: ...0GB822JA065 8 2K 1 10W 1 R4919 D0GB822JA065 8 2K 1 10W 1 C1003 F1BAF1020030 1000pF 1 SMPS C1004 F1BAF1020030 1000pF 1 SMPS C1007 F1H1H104B047 0 1uF 50V 1 MAIN C1008 F1H1H104B047 0 1uF 50V 1 MAIN C1400 F1H1H102B047 1000pF 50V 1 C1416 F1H1H103B047 0 01uF 50V 1 C1424 F2A1H1R0A213 1 0uF 50V 1 C1425 F1H1H103B047 0 01uF 50V 1 C1426 F2A1H1R0A213 1 0uF 50V 1 C1428 F2A1H4R7A218 4 7uF 50V 1 C1429 F2A1HR10A0...