Panasonic RV10C Series, Operating Instructions Manual

Page 1: ...l No KXF 6Q3C Thank you for purchasing RV10C the turn over unit Before placing the machine in service be sure to read the instruction manual for proper usage After that store it carefully and it if necessary Turn Over Unit RV10C ...

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Page 3: ...01 00 M11E WARNING DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPERATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer ...

Page 4: ...ual for the machine operators and describes about operating procedure cautions and information which is necessary for operation Part 3 Parts List Parts constructions of each unit is indicated individually by the exploded view Use this for parts order or confirmation of parts construction Operating Instructions DESCRIPTION OF MANUAL CONTENTS 6Q3C E OMA00 C01 00 This specifications consist of the fo...

Page 5: ... OPERATION DAILY OPERATION CHANGING MACHINE SET UP Doc No 1 2 3 4 5 6 Part 1 Operating Manual Part 1 Operating Manual OPERATION GENERAL DESCRIPTION SAFETY PRECAUTIONS Refer to the following pages for detailed contents 6Q3C E OMAC 0001 6Q3C E OMA00 C02 01 ...

Page 6: ...TION 1 FUNCTIONS 1 1 Operation Process Flow Chart 1 1 2 SPECIFICATION 2 1 Specifications of Machine 2 1 2 1 1 Outline Specifications 2 1 2 1 2 Outer Dimension 2 2 2 1 3 Specifications of Board 2 3 3 MAJOR COMPONENTS 3 1 Visual Diagram 3 1 3 2 About Main Units 3 2 3 3 Patrol light 3 3 CONTENTS ...

Page 7: ...CONTENTS Page 3 4 BASIC OPERATION 4 1 Operation Switch Panel 4 1 4 1 1 Diagram of Operation Panel 4 1 4 1 2 Turn Over Unit Contents of Switch Lamp 4 2 6Q4C E OMA00 B03 01 ...

Page 8: ...A00 B03 00 OPERATION 5 DAILY OPERATION 5 1 Preparation of Operation 5 1 5 2 Select Operation Mode 5 1 5 3 Operation Starting Condition 5 1 5 4 Operation Process Flow Chart 5 2 6 CHANGING MACHINE SET UP 6 1 Process of Change 6 1 ...

Page 9: ...n below The following is only some examples of the symbolic indications DANGER WARNING CAUTION This indication refers to a situation which is considered that there is imminent danger of death or serious injury This indication refers to a situation which is considered that there is a possibility of death or serious injury This indication refers to a situation which is consid ered that there is a po...

Page 10: ...rning labels are pasted on this machine Follow the instructions on each label If a label has come off put a new one on a proper position To order a label from the manufacturer refer to PARTS LIST Label part No Front view of warning label attached positions M32E 0 1 K 1 B DANGER DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside 0 1 N G B WARNING H...

Page 11: ...mal state a breakdown or an accident will occur There is one emergency stop button Pressing it stops operation Remove the cause of the danger or abnormality then re start the machine To reset the emergency stop button turn it clockwise M33E 1B 6Q4C E OMA00 B04 01 6Q4C TI002 1 Front operation panel EMERGENCY STOP R S E T E R S E T E EMERGENCY STOP R S E T E R S E T E ...

Page 12: ...djust machine settings You may be injured if the machine is actuated Also you may be struck by an electric shock There are tow levels of procedure shown below for each kind of work 1 Cutting off the power supply of the machine For repairing the control box 2 Main power OFF For replacing a control part such as a sensor or for disassembling or replacing parts M73EB 1 The breaker to which the machine...

Page 13: ...Page 9 DANGER 6Q4C E OMA00 B04 01 DO NOT OPEN THE COVER WHEN OPERATING You will have serious injury if you touch the active part inside L06EB ...

Page 14: ...NE TO MOVE You will have serious injury if the machine falls down DO NOT PLACE ANY OBJECTS WHICH CARRY ELECTRIC CURRENT INSIDE THE ELEC TRICAL EQUIPMENTS There is a risk of electric shock or leak L15EB M03EB M04E TAKE CARE NOT TO PINCH YOUR HANDS OR FINGERS You will have serious injury if your hands or fingers are caught in the conveyors during manual or automatic width adjustment ONLY THE PERSON ...

Page 15: ... OMA00 B04 01 DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAINING TO OPER ATE THE MACHINE The machine may be operated improperly and injure you Either carry out training by yourself or consult the manufacturer M11E ...

Page 16: ...connected with the machine Never damage remake bring close to heating appliances bend forcibly twist pull put heavy objects on and bundle up M85E M86E FIRMLY INSERT THE POWER AND OTHER PLUGS Imperfect plugging in may cause fire because of electric shock and generated heat Do not use the damaged plug or loose outlet USE THE SPECIALIZED OUTLET AND BREAKER EXCLUSIVELY If the breaker is shared between...

Page 17: ...TS ON THE COVER The cover may break due to the weight of the objects and injure you M16EB BE CAREFUL WITH YOUR HANDS AND FINGERS WHEN CLOSING THE COVER Your hands or fingers may be caught in the cover and injured M17EB M18E DO NOT GIVE A SHOCK TO THE ELECTRICAL EQUIP MENTS There is a risk of an electric shock leak or malfunction of the machine M27E TURN ON THE POWER BE FORE SUPPLYING AIR Your hand...

Page 18: ...nance the machine cannot exhibit its true performance Also it may break down or produce defectives Periodic inspection and maintenance should be carried out by a trained person in charge of maintenance according to the instructions in MAINTENANCE MANUAL WEAR A PROTECTIVE HAT AND GOGGLES FOR MAINTE NANCE WORK Your head or eyes may be injured while per forming maintenance work M44E ...

Page 19: ...5 SERIAL PLATE 6Q3C E OMA00 B05 04 SERIAL PLATE The serial plate attached to this machine indicates the model and production number 6Q4C IL009 Actual numbers are shown on the plate instead of RV10C M KXF 6Q3C ...

Page 20: ...Page 16 SERIAL PLATE 6Q3C E OMA00 B05 01 MEMO ...

Page 21: ...N G E N E R A L D I S C R I P T I O N This chapter discusses the items necessary for proper operation of the ma chine such as specifications and components of the machine and precautions during operation Be sure to read the instructions before operating the machine ...

Page 22: ... MEMO 6Q4C E OMA00 A04 00 ...

Page 23: ...the following process from the previous process stop the board carry in the board This machine has functions which inverts the board which is carried from the previous process and sends out next process and which doesn t invert and sends out next process And you can change these two functions This machine is used at the product process of the double packaging board and inverts At the next process ...

Page 24: ...Page 1 2 Chapter 1 GENERAL DESCRIPTION Section 1 FUNCTIONS 6Q4C E OMA01 A01 01 MEMO ...

Page 25: ...pecifications of Machine 2 1 1 Outline Specifications 6Q4C E OMA02 A01 01 item tact time board change time board size L W min mm max board thickness mm board stop position by the stopper model M L RV10C M RV10C L 15 20 seconds board 20 30 seconds board 50 50 50 50 330 250 510 460 0 5 2 0 0 5 2 0 ...

Page 26: ...01 02 weight 150 kg 100 kg main unit rated voltage single phase 200 V frequency 50 60 HZ Power 1 kVA air pressure over 0 5 MPa 5 1 kgf cm2 consumed AIR 50 NI min quantity surrounding 10 C 35 C main unit outer dimension M L 915 L 350 W 2015 H Unit mm 1150 L 540 W 2015 H Unit mm 350 540 915 1150 Numerals inside shows the dimensions and weight of the medium size 2015 1250 1100 ...

Page 27: ... for deciding board s position Board s moving direction Bound both side article material of board size of board specifications of board right left thickness of board 6Q4C E OMA02 A01 01 2 1 3 Specifications of Board L size M size min 50 50 max 330 250mm 6Q4C IL009 pin standard outline standard L size M size 014C IL003 3 3 6 5 0 5 2 20 5 5 open space for transfer ...

Page 28: ...Chapter 1 GENERAL DESCRIPTION Section 2 SPECIFICATION Page 2 4 6Q4C E OMA02 A01 01 MEMO ...

Page 29: ...Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS 3 Page 3 1 Section 3 MAJOR COMPONENTS 3 1 Visual Diagram 6Q4C PS005 6Q4C E OMA03 A01 00 ...

Page 30: ... About Main Units Explanation of each unit purpose 2 inversion unit It is the unit inverts the board which is carried from the previous process and carries the board to the next process 1 main unit 2 180 degree inversion unit back unit name 6Q4C PS006 6Q4C E OMA03 A01 00 ...

Page 31: ...hree columns patrol light one column patrol light is option Patrol light is the device to warn the trouble when the stoker after stacking up is working green Normal setting three columns patrol light a trouble cause the machine cannot continue its operation emergency stop air pressure down cover opened yellow red under automatic operation under machine adjustment green color representation main tr...

Page 32: ...Chapter 1 GENERAL DESCRIPTION Section 3 MAJOR COMPONENTS Page 3 4 6Q4C E OMA03 A01 01 MEMO ...

Page 33: ...TION Section 4 BASIC OPERATION 4 Section 4 BASIC OPERATION 4 1 Operation Switch Panel 4 1 1 Diagram of Operation Panel ROTATE UPPER CONV POWER AUTO PASS MANU RESET UNDER CONV EMERGENCY REVERSE 6Q4C IL006 2 1 6 5 4 3 6Q4C E OMA04 A01 00 ...

Page 34: ...l a button to turn the top conveyer under at the inversion a button to do the emergency stop At the return turn right the switch and push the reset button manual a button to turn the under conveyer top at the inversion manual a button to reverse the reverse unit from the previous position manual a button to return the reverse unit to the previous position white white white white black rotary SW 4 ...

Page 35: ...eration steps Daily operation The operation steps to produce the PC board assembly exactly the same as that of the previous production utilizing the data stored in the built in memory Changing machine setup The operation steps to change the production data and adjust the machine for any PC board of the type other than that currently produced ...

Page 36: ... MEMO 6Q4C E OMA00 A04 00 ...

Page 37: ... stopped in the inversion unit manual It is possible to operate each function one by one And this operation mode is used to return to the starting position See the contents of another page about the function of each switch attention Switch the mode after verifying that the rotating unit is on the starting point and the board is not in the inversion unit 5 3 Operation Starting Condition The operati...

Page 38: ...ting board detection PH1 ON waiting positive turn solenoid SOL1A ON 2 seconds or turn completed LS2 waiting turn completed LS2 error board require signal from next process waiting board require signal from next process OFF waiting motor stop top motor M34 ON board detection PH1 error reverse solenoid SOL1B ON starting point LS1 error 2 seconds or starting point LS1 waiting 1 operation completed OF...

Page 39: ...od flow direction screw rock lever handle fixed rail moving rail Loosen the rock lever and adjust the conveyer width by the width adjust handle Set up the conveyer width to A 0 5 A board B conveyer width set up considering the difference of the width of the board After verifying the board is moved smoothly fix the rock lever 6Q4C PS007 6Q4C E OMA06 A01 00 ...

Page 40: ...Page 6 2 Chapter 2 OPERATION Section 6 CHANGING MACHINE SET UP 6Q4C E OMA06 A01 01 MEMO ...