Panasonic SA-MAX5000GM, Service Manual

Page 1: ...or GS 5 2 5 Safety Parts Information 6 3 Specifications 7 4 Location of Controls and Components 8 4 1 Remote Control Key Button Operation 8 4 2 Main Unit Key Button Operation 9 5 Block Diagram 11 5 1 Audio 11 6 Schematic Diagram 13 6 1 Main DAMP Circuit 1 2 13 6 2 Main DAMP Circuit 2 2 14 6 3 Main CD Motor Driver Circuit 15 6 4 Main VREG Fan Circuit 1 2 16 Notes Please use this manual together wit...

Page 2: ... Circuit 1 2 24 6 13 SMPS Circuit 2 2 25 7 Printed Circuit Board 26 7 1 Main P C B Side A 26 7 2 Main P C B Side B 27 7 3 Panel and Mic P C B 28 7 4 SMPS P C B 29 8 Exploded View and Replacement Parts List 30 8 1 Cabinet Parts Location 1 30 8 2 Cabinet Parts Location 2 31 8 3 Cabinet Parts Location 3 32 8 4 Packaging 33 8 5 Mechanical Replacement Part List 35 8 6 Electrical Replacement Part List 3...

Page 3: ...a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing 3 When servicing observe the original lead dress If a short circuit is found replace all parts which have been overheated or damaged by the short circuit 4 ...

Page 4: ...Adjustment Disconnect AC power to discharge AC Capacitors C1001 C1002 C1003 C1004 C1007 C1008 C1216 C1409 C1518 through a 10 10 W resistor to ground Caution DO NOT SHORT CIRCUIT DIRECTLY with a screwdriver blade for instance as this may destroy solid state devices After repairs are completed restore power gradually using a variac to avoid overcurrent Current consumption at AC 220 240 V 50 60 Hz in...

Page 5: ...5 2 4 Caution For AC Cord For GS Figure 1 3 ...

Page 6: ...OK En Cn Ar PCB7 REP5304C SMPS P C B RTL Q1403 B3PBA0000579 PHOTO COUPLER E S D Q1404 B3PBA0000579 PHOTO COUPLER E S D Q1405 B3PBA0000579 PHOTO COUPLER E S D Q1505 B3PBA0000579 PHOTO COUPLER E S D Q1701 B3PBA0000579 PHOTO COUPLER E S D DZ1001 D4EAY511A127 VARISTOR E S D L1001 G0B223J00001 LINE FILTER L1003 G0B223J00001 LINE FILTER T1401 G4DYA0000592 TRANSFORMER T1501 G4DYA0000778 TRANSFORMER F1001...

Page 7: ...on USB port USB standard USB 2 0 full speed Media file format support MP3 mp3 USB device file system FAT12 FAT16 FAT32 USB recording Bit rate 128 kbps USB recording speed 1x 3x CD only Recording file format MP3 mp3 AUX IN 1 Audio input Pin jack AUX IN 2 Terminal Stereo 3 5 mm jack Microphone Terminal Mono 6 3 mm jack 2 systems Speaker section Speaker unit s Tweeter 6 cm cone type Woofer 20 cm cone...

Page 8: ...8 4 Location of Controls and Components 4 1 Remote Control Key Button Operation ...

Page 9: ...9 4 2 Main Unit Key Button Operation Front View Top View Front View ...

Page 10: ...10 ...

Page 11: ... L TO SYSTEM CONTROL TO SYSTEM CONTROL MIC DET2 MIC DET1 MIC IN TO SYSTEM CONTROL MPORT DET I2C SCL I2C SDA TUN INT TUN WCK TUN BCK TUN BCK TUN SDO I2C SCL TUN RST TUN SDO TUN RST I2C SDA P1 PWM1B PWM1A PWM2B PWM2A PWM4B PWM4A FL HI LO FL HI LO FR HI LO FR HI LO SW SW 27 28 29 30 33 34 24 VALID 1 DAMP RST 9 8 SDIN1 10 BCK LRCK FROM SYSTEM CONTROL DSP BCK DSP WCK DSP SDO0 3 SMUTE DSP MUTE 2 RST N D...

Page 12: ...DC DETECT CIRCUIT OTW FAULT INPUT B RST INPUT A OTW FAULT RST 36V D3000 D3001 17 16 6 4 5 39 40 44 35 43 28 27 23 32 24 OUT D BST D OUT C BST C OUT D 28 27 23 32 24 17 16 4 39 40 44 35 43 28 27 23 32 24 17 16 4 5 6 39 40 44 35 43 17 16 14 15 4 5 6 39 40 44 35 43 28 27 23 32 24 DC DET AMP FR HI LO FR HI LO FL HI LO FL HI LO FL HI LO FL HI LO SW SW INPUT B INPUT A 6 5 SW SW FRONT RIGHT LOW 2 JK3500 ...

Page 13: ...0 1 C3005 0 1 C3004 C3006 DAMP_RST R3003 100 R3001 10 R3666 0 10 R3000 C3002 0 1 C3000 16V33 C3001 10 0 033 C3008 C3009 0 033 C3012 1 C3013 1200P C3014 1200P C3022 1200P C3021 1200P R3107 6 8 R3552 6 8 R3551 6 8 R3108 6 8 C3110 1200P C3120 1200P R3106 6 8 R3553 6 8 R3550 6 8 R3109 6 8 C3109 1200P C3121 1200P C3011 1 DAMP_GND C3018 0 1 PW_ 36V PW_ 12V C3020 1 C3019 1 C3027 0 033 C3026 0 033 FR LO F...

Page 14: ...3 6 8 R3545 6 8 R3315 6 8 R3542 6 8 R3543 6 8 R3314 6 8 C3313 1200P C3314 1200P C3322 1200P C3321 1200P PW_ 36V PW_ 12V SW SW FR LO FR LO FR LO FR LO SW _2 SW _2 SW _2 SW _2 FL LO SW _3 SW _3 FL HI FL HI FL LO FR HI FR HI FR HI FR HI 2 2 C3562 2 2 C3563 2 4 3 1 G0C100M00013 L3201 2 4 3 1 G0C100M00013 L3200 2 2 C3561 2 2 C3560 R3211 R3210 0 0 R3204 0 R3114 0 C3206 0 1 10 R3205 R3541 100 C3211 0 1 4...

Page 15: ... AC DGND PW_SW3R3V BD AGND1 R5038 0 R5037 0 68K R5006 F 8 6 5 7 4 2 1 3 RX5001 D1H81034A042 LD_CCW LD_CW TRVDRV 1K R5034 1K R5036 1K R5035 CLOSE_SW OPEN_SW MI MI US FA IO VR VR DA IO MI TU VR DA IO MI MI MI MI MI MI MI MI MI TU FA US MI MI MI MI MI MI MI INNER_SW PW_SW5R4V J0JHC0000045 LB5004 R5017 0 R5015 0 R5008 100 C5013 10P C5015 10P R5012 0 R5014 0 C5014 10P C5016 10P TRDRV SPDRV R5018 15K R5...

Page 16: ... R2179 68K L2102 G1C330MA0234 LB2101 J0JHC0000046 0 R2177 B0JCPG000032 D2107 0 1 C2180 0 1 C2194 10 C2149 10V220 C2155 4 7 R2248 C2187 680P C2153 22P 56K R2176 10K R2175 C2152 0 1 0 R2215 R2216 0 J0JGC0000063 LB2104 ZJ1 2 2K R2204 DAMP_GND 50V4700 C2137 C2145 0 1 C2150 0 01 R2197 1 8M R2178 270K R2181 0 C2181 0 1 C2148 4 7 R2209 0 R2208 0 8 3 T1 4 5 6 7 9 10 2 1 THERMAL PAD C0DBAYY01594 5 5V VOLTA...

Page 17: ...W5R4V 0 1 C2191 10 C2189 0 1 C2190 0 01 C2134 C2162 10 R2189 10K 3 1 2 D2105 B0ADDJ000032 3 1 2 D2109 B0ADDJ000032 R2236 2 2K C2135 25V220 0 1 C2117 LB2103 J0JHC0000046 R2187 J0JGC0000063 L2101 G1C470MA0291 8 3 T1 4 5 6 7 9 10 2 1 THERMAL PAD C0DBAYY01594 IC2103 USB_B_OVC USB_B_PCONT R2213 0 R8040 470K C8008 10 10 C8006 3 1 2 4 5 C0DBZYY00716 IC9002 C0DBZYY00716 HIGH SIDE SWITCH HIGH SIDE SWITCH I...

Page 18: ...LB1011 C1009 0 1 C1030 100P C1050 0 1 R1013 220 R1022 220 0 1 C1019 R1109 10K C1021 10 R1071 R1027 10M R1025 1M C1049 0 1 R1068 15K R1079 15K R1080 68K R1067 68K X1002 H0A327200191 2 3 1 4 X1001 H0J169500045 R1015 1K 1 4 2 3 C0EBY0000664 RESET IC1002 TUN_BCK NFC_IRQ SP_SCL SP_SDA TUN_WCK BT_HOST_WAKE TUN_SDO USB0_D 2 4 3 1 6 5 P1003 USB1_D USB1_D USB0_D SP_INT REM_IN INNER_SW PCONT PW_XSW3R3V DGND...

Page 19: ...2 153 151 146 147 142 143 139 137 138 141 140 145 144 149 148 113 105 106 103 104 108 110 109 107 91 89 87 85 34 83 36 81 39 38 78 69 70 61 63 62 54 55 51 50 53 52 57 58 56 41 43 42 40 46 45 49 47 48 44 60 59 67 66 68 64 65 72 75 74 77 76 73 71 79 RFKWNX9000LM 4GB NAND FLASH MEMORY IC2001 DAT4 DAT3 VSSQ NC NC VSSQ NC NC NC NC NC NC 39 RFU VSSQ NC VSSQ VSS RFU RFU RFU VCC NC NC NC NC NC VSS VCC NC ...

Page 20: ...NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC PW_5V PW_FL12V PW_SW3R3V DOUT F F VH SW OSC LGND VIN PGND VDD CLK DIN CLK_FL_DATA DGND FL_GND FL_GND CLK_FL_CLK REM_IN PW_STBY_3R3V FLGND FL1_CS P1 P2 P0 CLR P3 R6064 0 R6051 0 2 1 15 5 4 12 13 9 8 6 11 7 10 3 14 16 IC6002 C0ZBZ0001747 LED DRIVE R6050 0 R6058 1K 10K R6060 QR6032 B1GBCFGG0030 R6032 120 P5 P7 P6 P4 C6012 10 C6007 0 1 P7 DGN...

Page 21: ... D6011 B3AEA0000203 D6010 B3ABA0000977 D6013 B3ABA0000977 D6012 B3AAA0001246 D6015 B3AAA0001246 D6014 B3AEA0000203 D6009 B3AAA0001246 D6016 B3ABA0000977 D4 QR6004 B1GBCFGG0030 D5 D6 R6003 150 QR6003 B1GBCFGG0030 R6004 100 D1 R6002 82 QR6001 B1GBCFGG0030 D2 R6001 100 QR6002 B1GBCFGG0030 D3 D21 D20 D19 D24 D23 D22 D6006 B3AAA0001246 QR6006 B1GBCFGG0030 D6003 B3AAA0001246 D6004 B3ABA0000977 D6005 B3A...

Page 22: ...21 PLAY PAUSE S6222 D BASS S6223 DJ1 S6206 DJ2 S6207 DJ3 S6208 ILLUMINATION S6209 EFFECT SAMPLER S6210 POWER S6201 OPEN CLOSE S6202 TUNE MODE S6203 BT PAIRING S6204 MEMORY USB S6205 JUKEBOX S6211 DJ6 S6212 DJ5 S6213 DJ4 S6214 R6244 0 R6243 0 R6242 0 R6249 R6255 SP2_SDA SP2_SCL DGND SPX_STB SPX_CLR SPX_DAT SPX_CLK CLK_FL_DATA FL1_CS CLK_FL_CLK R6251 0 0 0 0 0 DGND DGNG DGND DGND SPX_STB SP2_SCL SP2...

Page 23: ... 01 C1408 50V1 4700P C1409 C1412 16V10 C1413 50V1 C1415 50V0 1 1000P C1417 5 6 4 1 2 3 9 11 13 14 12 10 7 8 IC1401 C1AB00003130 IN V GND SENSE VREF INT GAIN SW GAIN1 OUT BUFFIN GAIN2 DET BUFFOUT BUFFGAIN LB1404 J0JBC0000019 R1401 47K R1402 560 R1403 100 R1404 4 7K 47K R1405 R1406 100K R1407 560 R1408 680 R1412 680 R1420 220 MIC AMPLIFIER C1411 16V10 MIC 2 VOLUME VR1400 1 2 3 R1422 0 5 6 4 1 2 3 9 ...

Page 24: ...C0DAZYY00039 SHUNT REGULATOR IC1701 R1702 2 7K R1703 2 7K 470P C1007 C1008 470P ZA1003 3 2 1 ZJ1004 K4CZ01000027 ZA1002 J0JKB0000015 LB1004 J0JKB0000015 LB1003 DZ1001 D4EAY511A127 P1001 R1003 1M 1M R1002 1M R1001 C1001 0 47 C1504 0 01 27K R1205 C1503 4 7 C1502 50V100 C1506 4 7 R1507 220K C1508 1500P R1505 10K C1507 0 1 B0HAMP000094 D1503 0 1 C1505 D1502 DZ2J120M0L 6 8K R1515 18 R1514 C1509 0 1 R15...

Page 25: ...000778 TRANSFORMER C1721 0 01 10K R1726 B1GBCFLL0037 AM BP QR1701 R1602 150 A R K IC1601 C0DAZYY00039 SHUNT REGULATOR 0 R1605 10K R1606 15K R1603 C1602 0 1 10K R1604 R1607 2 2K 4 3 1 2 B3PBA0000579 SYNC SYNC Q1404 R1414 10K R1601 330 4 3 1 2 Q1405 B3PBA0000579 470K R1501 470K 22 R1508 7 8 5 2 1 4 L1201 G0C281J0001 D1203 B0ECNR000003 LB1201 J0JKB0000015 680K R1238 B0ABRR000004 D1201 2 2 C1201 4 3 1...

Page 26: ...3537 Q3502 R3535 Q3500 Q3501 R3533 R3534 C3551 C3550 C3549 K3201 K3200 K3001 K3000 R3018 R3019 R3016 R3017 R3316 R3317 R3210 C3522 R3211 C3527 R3111 C3526 R3110 R3203 R3303 C3542 R3103 C3543 R3003 C3539 C3538 C3535 C3534 C3531 C3530 C3304 C3004 R3507 R3512 R3511 R3527 R3528 R3524 R3523 R3520 R3519 R3516 R3515 R3508 C3523 R5006 R5005 C2192 C2193 LB2105 C2191 C2170 C1020 C1019 LB1006 D2105 R3663 R36...

Page 27: ...5001 D3000 D3001 R3541 R3539 R3522 R3526 R3525 R3521 R3518 R3517 R3513 R3514 R3510 R3506 R3505 R3509 C3566 C3565 C3563 C3561 C3560 C3556 C3557 C3559 C3558 C3554 C3553 R3200 R3311 R3300 R3105 R3100 R3011 R3000 R3104 R3204 R3007 R3307 C3312 C3320 C3213 C3219 C3113 C3119 C3310 C3020 C3318 C3012 C3311 C3019 C3319 C3018 C3309 C3010 C3308 C3011 C3326 C3222 C3327 C3208 C3303 C3207 C3307 C3223 C3027 C3305...

Page 28: ...001 C6001 C6303 R6313 QR6010 Q6302 W6037 R6208 R6253 W6076 W6051 R6029 W6007 QR6023 R6221 R6015 W6021 W6063 C6304 R6314 R6058 C6002 R6001 W6036 QR6011 R6254 R6209 W6050 W6075 R6030 W6006 QR6024 R6016 W6020 R6222 R6315 W6062 R6002 W6035 W6092 R6255 QR6012 W6049 R6210 W6005 W6074 R6017 W6019 QR6025 C6306 R6316 R6060 R6242 R6003 W6034 W6091 W6061 R6300 W6048 QR6013 R6032 W6004 R6211 W6073 R6018 W6018...

Page 29: ...43 R1229 C1206 Q1765 Q1206 R1242 C1209 R1237 R1239 R1240 R1209 C1406 R1238 R1202 Q1403 R1420 D1402 D1406 R1417 D1203 R1003 D1703 ZJ1103 K1611 ZJ1004 D1205 K1213 ZA1003 DZ1001 C1001 IC1701 W18 W46 D1503 C1706 D1705 T1501 W31 Q1502 W28 D1506 W30 D1601 W32 C1518 CN1851 K1601 T1401 C1408 W35 W1 W23 R1204 C1403 T500mAL 250V R1203 W25 ZA1002 LB1502 C1502 W19 W22 W5 Q1501 W3 W13 HEATSINK C1513 W7 W24 C15...

Page 30: ...1400 JK1403 JK1402 CN1401 JK1401 VR1401 32 32 32 32 32 31 31 31 31 29 17 16 15 15 13 13 12 11 10 5 10 4 10 3 10 2 10 2 10 1 10 9 4 5 2 f b n 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SA MAX5000GM GS CABINET DRAWING NOTE When NFC P C B is defective it should be replaced by NFC Kit Pls refer to replacement parts list for the part no ...

Page 31: ...ocation 2 PANEL P C B VR6202 VR6201 P6200 IR6301 42 41 DP6300 35 35 35 35 35 33 33 33 33 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 21 20 19 3 c 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SA MAX5000GM GS CABINET DRAWING ...

Page 32: ... B CN1851 HEATSINK F1001 MAIN P C B CD INTERFACE P C B P1003 S7201 50 6 CN7002 CN7001 312 312 301 1 52 51 32 32 32 32 32 32 39 39 39 39 39 34 34 34 34 34 34 34 34 34 34 34 34 34 34 36 36 35 35 35 35 35 35 30 30 26 26 26 25 25 22 18 18 14 i i a k l l m m k o o c b f n a 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 NOTE PART IS NOT SUPPLIED REF IS FOR INDICATION ONLY SA MAX5000GM GS CABINET DRAWING...

Page 33: ...INDOOR ANTENNA A5 AM LOOP ANTENNA A4 A3 OI BOOK A2 AC CORD A1 A1 AC CORD UNIT A1 P3 P2 P2 P2 P2 P2 FRONT P1 1 2 3 4 5 6 7 8 9 A B C D E F G H 10 11 12 13 SC MAX5000GM GS PACKAGING DRAWING POLYFOAM TOP LEFT POLYFOAM TOP RIGHT POLYFOAM BOTTOM LEFT POLYFOAM BOTTOM RIGHT P2 ...

Page 34: ...34 ...

Page 35: ...AR PANEL 1 15 RGW0450 K MIC VOLUME KNOB 2 16 RGW0448A K DJ TABLE 1 17 RGW0457 K KNOB 1 18 RKAX0042 K LEG CUSHION 2 19 RKM0771 K TOP CABINET 1 20 RMA2506 1 SIDE ANGLE L 1 21 RMA2507 1 SIDE ANGLE R 1 22 RMK0911 BOTTOM CHASSIS 1 25 RMQX0382 3 CD MECHA SUPPORT 2 26 RMX0510 SMPS PCB SPACER 3 29 RMQ2552 DJ SLIDER SHEET 1 30 L6FAYYYH0354 FAN UNIT 2 31 RHD26016 1L SCREW 4 32 RHD26046 L SCREW 26 33 RHD3000...

Page 36: ... 1 P3 RPH0333 MIRAMAT SHEET 1 ACCESSORIES A1 K2CP2YY00061 AC CORD 1 A1 RFA3671 AC CORD UNIT 1 A1 K2CT2YY00097 AC CORD 1 A2 N2QAYB001022 REMOTE CONTROL 1 A3 RQT0A66 G O I BOOK En Cn Ar 1 A4 N1DYYYY00011 AM LOOP ANTENNA 1 A5 RSAX0002 FM INDOOR ANTENNA 1 Safety Ref No Part No Part Name Description Qty Remarks ...

Page 37: ...4 J0JBC0000010 INDUCTOR 1 LB5013 D0GBR00J0004 J0JBC0000010 INDUCTOR 1 LB5014 D0GBR00J0004 J0JBC0000010 INDUCTOR 1 LB5015 D0GBR00J0004 J0JBC0000010 INDUCTOR 1 R1011 D0GB221JA065 J0JCC0000309 INDUCTOR 1 R1012 D0GB221JA065 J0JCC0000309 INDUCTOR 1 R1033 D0GB103JA065 D0GB562JA065 5 6K 1 10W 1 R1055 D0GA101JA023 J0JCC0000287 INDUCTOR 1 R1056 D0GA101JA023 J0JCC0000287 INDUCTOR 1 R1057 D0GA101JA023 J0JYC0...

Page 38: ...003130 IC 1 E S D D6402 B0EAMM000057 DIODE 1 E S D VR1401 EVUE27FK2B53 MIC JOG 1 MIC K1213 J0JKB0000015 INDUCTOR 1 MIC L1001 G0B223J00001 LINE FILTER 1 SMPS L1003 G0B223J00001 LINE FILTER 1 SMPS LB1003 J0JKB0000015 INDUCTOR 1 SMPS LB1004 J0JKB0000015 INDUCTOR 1 SMPS LB1201 J0JKB0000015 INDUCTOR 1 SMPS LB1400 J0JBC0000019 INDUCTOR 1 MIC JK1401 K2HB107B0001 JK PIN 1 MIC R1410 D0GBR00J0004 0 1 10W 1 ...

Page 39: ... 1 MIC C1426 F2A1H1R0A213 1 0uF 50V 1 MIC C1428 F2A1H4R7A218 4 7uF 50V 1 MIC C1429 F2A1HR10A015 0 10uF 50V 1 MIC C1430 F1H1H470B052 47pF 50V 1 MIC C1431 F1H1H472B047 4700pF 50V 1 MIC C1432 F2A1H4R7A213 4 7uF 50V 1 MIC C1434 F2A1C100A207 10uF 16V 1 MIC C1435 F2A1C1000096 10uF 16V 1 MIC C1436 F2A1H1R0A213 1 0uF 50V 1 MIC C1438 F2A1HR10A015 0 10uF 50V 1 MIC C3013 F1H1H122B047 1200pF 50V 1 C3014 F1H1H...

Page 40: ...B052 100pF 50V 1 C5024 F1H1H101B052 100pF 50V 1 C5025 F1H1H101B052 100pF 50V 1 C5026 F1H1H101B052 100pF 50V 1 C5027 F1H1H101B052 100pF 50V 1 C5028 F1H1H101B052 100pF 50V 1 C5029 F1H1H101B052 100pF 50V 1 C5030 F1H1H101B052 100pF 50V 1 C5031 F1H1H101B052 100pF 50V 1 Safety Ref No Parts No Parts name Description Qty Remarks SA MAX5000PS SA MAX5000GS GM ...