Panasonic TH-42CS510S, Service Manual

Page 1: ...se 9 5 1 2 Key command 9 5 1 3 How to exit 9 5 1 4 Contents of adjustment mode 9 5 1 5 Display of SOS History 10 5 1 6 Exit 10 5 1 7 Hotel Mode 11 6 Troubleshooting Guide 12 6 1 Check of the IIC bus lines 12 6 1 1 How to access 12 6 1 2 Self check indication only 12 6 1 3 Self check indication and forced to factory shipment setting 12 6 1 4 Exit 12 6 1 5 Screen display 12 6 2 Power LED Blinking ti...

Page 2: ...TH 42CS510S 2 8 1 Voltage chart of A board 22 8 2 Voltage chart of P board 22 9 Block Diagram 23 9 1 Main Block Diagram 23 10 Wiring Connection Diagram 24 10 1 Wire Dressing 24 10 2 Sponge 25 ...

Page 3: ... between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads connectors control shafts etc When the exposed metallic part has a return path to the chassis the reading should be 8 5Mohm to 13Mohm When the exposed metal does not have a return path to the chassis the reading must be 1 1 2 Leakage Current Hot Check See Figure 1 1 Plug the AC cord directly in...

Page 4: ...posure of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devices not classified as anti static ESD protected can generate electrical charge sufficient to damage ES devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices 6 Do not re...

Page 5: ...factured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB Caution Pb free solder has a higher melting point than standard solder Typically the melting point is 50 70 F 30 40 C higher Please use a high temperature soldering iron and set it to 700 20 F 370 10 C Pb free solder will tend to splash when heated too high about 1100 F or 600 C If you must use Pb...

Page 6: ...igation 3 1 Service Hint Board Name Main Device Remarks A BOARD TUN OFDM ADV sLD8A STBY EEP Repairable P BOARD Power Supply Repairable GK BOARD Function SW Repairable K BOARD LED RM CATS Repairable LD BOARD LED DRIVER Repairable ...

Page 7: ...USB USB 2 0 DIGITAL AUDIO OUT PCM Dolby Digital DTS Fibre optic Receiving systems Band name 17 SYSTEMS FUNCTION 1 PAL B G H Reception of broadcast transmissions and Playback from Video Cassette Tape Recorders 2 PAL I 3 PAL D K 4 SECAM B G 5 SECAM D K 6 SECAM K1 7 NTSC M NTSC 3 58 4 5 MHz 8 NTSC 4 43 5 5 MHz Playback from Special VCR s or DVD 9 NTSC 4 43 6 0 MHz 10 NTSC 4 43 6 5 MHz 11 NTSC 3 58 5 ...

Page 8: ...ELP Support Licence Aerial input VHF UHF Operating Conditions Temperature 0 C 35 C Humidity 20 80 RH non condensing Built in wireless LAN Standard compliance and Frequency range IEEE802 11a n 5 15 GHz 5 35 GHz 5 47 GHz 5 85 GHz IEEE802 11b g n 2 40 GHz 2 4835 GHz Security WPA2 PSK TKIP AES WPA PSK TKIP AES WEP 64 bit 128 bit The frequency and channel differ depending on the country ...

Page 9: ... 4 button Sub items Selection in reverse direction VOL button Value of sub items change in forward direction in reverse direction 5 1 3 How to exit Switch off the power with the POWER button on the main unit or the POWER button on the remote control 5 1 4 Contents of adjustment mode Value is shown as a hexadecimal number Preset value differs depending on models After entering the adjustment mode t...

Page 10: ... This indication except 2nd and 1st occurrence after shipment will be cleared by Self check indication and forced to factory shipment setting 5 1 6 Exit 1 Disconnect the AC cord from wall outlet OPTION Boot ROM STBY SET 00 EMERGENCY ON CLK MODE 00 CLOCK FC7 Y C DELAY DYNAMIC OPT 1 00000000 OPT 2 11100110 OPT 3 00001001 OPT 4 00000000 EDID CLK HIGH SRV TOOL 00 DRV CHECK DYNAMIC Main item Sub item S...

Page 11: ...m volume Range 0 to 100 Button Lock Select local key conditions Selection Off SETUP MENU ALL OFF altogether valid SETUP only F key is invalid Tuning guide menu can not be selected MENU only F key is invalid only Volume Mute can be selected ALL altogether invalid Remote Lock Select remote control key conditions Selection Off SETUP MENU OFF altogether valid SETUP only Setup menu is invalid MENU Pict...

Page 12: ...ly Produce TV reception screen and while pressing VOLUME button on the main unit press OK button on the remote control for more than 3 seconds 6 1 3 Self check indication and forced to factory shipment setting Produce TV reception screen and while pressing VOLUME button on the main unit press MENU button on the remote control for more than 3 seconds 6 1 4 Exit Disconnect the AC cord from wall outl...

Page 13: ...ntified by the number of blinking times of the Power LED on the front panel of the unit as follow 6 3 Method of detecting SOS 1 BL_SOS Detection beginning after one second pass from BL_ON ON 2 TV_SOS Detection beginning after one second pass from AMP_SHUTDOWN ON 3 SOUND_SOS Detection beginning AMP_SHUTDOWN ON Priority SOS detection LED Blink 1 BL_SOS 1 2 SUB_3 3V 7 3 SOUND_SOS 9 4 SOS 8 5 GCX FRC_...

Page 14: ... the several test patterns And then judge by the following method Still abnormal picture is displayed The cause must be in LCD Panel Normal picture is displayed The cause must be in A board Remarks The test pattern is created by the circuit in LCD Panel In LCD Panel test mode this test pattern is displayed unaffected by signal processing for RF or input signal If the normal picture is displayed LC...

Page 15: ...r Assy Install the two SP UNIT into SP bracket No Description Qty UOM Ref Type 01 SPEAKER UNIT 2 PC 02 SCREW A3 P5 LBRD4 4 PC 6 1 kgf cm 03 SP BRACKET 4 PC 04 SP SPONGE 4 PC 05 LED PANEL 1 PC 06 LED PANEL CASE 1 PC 07 K PRINT 1 PC 08 WIRE A10 K10 1 PC 09 BARRIER 1 PC ...

Page 16: ...TH 42CS510S 16 7 2 Metal MTG Fixing Fix vesa metal and bottom panel into panel and screw No Description Qty UOM 01 VESA METAL 4 PC 02 BOTTOM METAL 2 PC 03 WIFI_METAL 1 PC 04 FELT 5 15 0 35t 4 PC ...

Page 17: ...CS510S 17 7 3 Key Button Assembly Fix pcb at key button bracket and fix at panel No Description Qty UOM 01 KEY BUTTON BRACKET 1 PC 02 FELT 10 35 0 35t 1 PC 03 GROUND SPRING 1 PC 04 CHASSIS BRACKET A PCB 1 PC ...

Page 18: ...TH 42CS510S 18 7 4 Screw Assembly Screwing No Description Qty UOM Ref Type 01 SCREW A3 P5 VESA4 MTL4 LBRD4 SP4 WIFI3 27 PC 6 1 kgf cm 02 WIFI MODULE 1 PC 03 WIFI DONGLE WIRE 1 PC 04 SIDE AV BRACKET 1 PC ...

Page 19: ...ed screw first before stick rubber foot No Description Qty UOM 01 NECK BASE L 1 PC 02 NECK BASE R 1 PC 03 METAL FRAME 1 PC 04 BASE COVER 1 PC 05 RUBBER FOOT 6 PC 06 RUBBER FOOT 1 PC 07 BAG PEDESTAL 1 PC 08 M4 12 FLAT HEADSCREW 4 PC 09 M4 10_FLAT_HEAD_SCREW BLACK 4 PC ...

Page 20: ...ix back cover and screw 2 Stick side button label model name plate and serial number label No Description Qty UOM Ref Type 01 BACK_COVER 1 PC 02 SIDE BUTTON LABEL 1 PC 03 SCREW BC9 AV3 CRTL1 SP4 17 PC 6 1 Kgf cm 04 SCREW BC3 VESA4 7 PC 6 1 Kgf cm ...

Page 21: ...ever handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation Never drop or hit the module About the work table When tightening a screw retention structures are required not to deform the LCD module Moving the TV Case with a stand Hold the specified parts as shown to stand the TV up and move it with two people ...

Page 22: ... TP5420 4 98V 5 25V SUB1 5V TP8101 1 45V 1 57V SUB1 1V TP8100 1 14V 1 26V STB5V TP5200 4 9V 5 4V STB3 3V TP5002 3 14V 3 46V HDMI3 3V TP8000 3 14V 3 46V Output Test Point Specification Step 1 Step 2 24V TP7407 1V 32 1 6V 16V TP7410 1V 15 7 0 8V 5VS TP7501 5 2 0 2V 5 2 0 2V PFC TP7201 or TP7202 340V 390V 15V Step 1 JK7101 AC100V 230V OFF Supply AC 100V 230 to JK7101 connector in the P Board Main pow...

Page 23: ...SOS Safety Circuit MON_MUTE SP_HP_MUTE STB3 3V 1 2V_REG STB5V Reset IC STM S9V_REG S12V Reset IC Peaks Audio MUTE OCP OVP TV SOS HP_MUTE EXT_MUTE UHS I_REG TV_SOS PWM 3 3 1 8 UHS 1 REG 3 3 3 3 1 1 8 8 S9 REG S9 SD Data VCC SDVOLC DCDC_EN DTV_XRST SW_OFF_DET XRST POWER_DET PWM PWMA PWM KEY3 LVDS HD DATA 4pairs CLK 1pair single8bit FHD DATA 4pairs CLK 1pair dual8bit DDR3 AIO VIO V SW A SW LAN ETHER ...

Page 24: ...n Diagram 10 1 Wire Dressing 1 Install LVDS cable into the A board and LCD panel board 2 Connect all WIRE 3 Fix all PET TAPE No Description Qty UOM Remarks 01 PET TAPE 0 48 MT 60mm 8 02 PET TAPE 0 33 MT 110mm 3 03 WIFI DONGLE WIRE 1 PC ...

Page 25: ...TH 42CS510S 25 10 2 Sponge Install SPONGE on LVDS cable No Description Qty UOM Remarks 01 SPONGE W20 L120 T6 1 PC 02 SPONGE W20 L180 T6 1 PC 03 LVDS CABLE 1 PC ...

Page 26: ...Model No TH 42CS510S P Board 1 2 ...

Page 27: ...0RGHO 1R TH 42CS510S P Board 2 2 ...

Page 28: ...0RGHO 1R TH 42CS510S LD Board ...

Page 29: ...0RGHO 1R TH 42CS510S A Board 1 15 ...

Page 30: ...0RGHO 1R TH 42CS510S A Board 2 15 ...

Page 31: ...0RGHO 1R TH 42CS510S A Board 3 15 ...

Page 32: ...0RGHO 1R TH 42CS510S A Board 4 15 ...

Page 33: ...0RGHO 1R TH 42CS510S A Board 5 15 ...

Page 34: ...Model No TH 42CS510S A Board 6 15 ...

Page 35: ...Model No TH 42CS510S A Board 7 15 ...

Page 36: ...Model No TH 42CS510S A Board 8 15 ...

Page 37: ...Model No TH 42CS510S A Board 9 15 ...

Page 38: ...Model No TH 42CS510S A Board 10 15 ...

Page 39: ...Model No TH 42CS510S A Board 11 15 ...

Page 40: ...Model No TH 42CS510S A Board 12 15 ...

Page 41: ...Model No TH 42CS510S A Board 13 15 ...

Page 42: ...Model No TH 42CS510S A Board 14 15 ...

Page 43: ...Model No TH 42CS510S A Board 15 15 ...

Page 44: ...Model No TH 42CS510S GK Board ...

Page 45: ...Model No TH 42CS510S K Board ...

Page 46: ...Model No TH 42CS510S P Board Foil Side ...

Page 47: ...Model No TH 42CS510S P Board Component Side ...

Page 48: ...Model No TH 42CS510S LD Board ...

Page 49: ...Model No TH 42CS510S A Board Foil Side ...

Page 50: ...Model No TH 42CS510S A Board Component Side ...

Page 51: ...Model No TH 42CS510S GK Board and K Board ...

Page 52: ...Model No TH 42CS510S Parts Location ...

Page 53: ...Model No TH 42CS510S Packing Exploded View 1 ...

Page 54: ...Model No TH 42CS510S Packing Exploded View 2 ...

Page 55: ... 3V C3151 F1H1A105A136 C 1UF 10V C3152 F1H1A105A136 C 1UF 10V C4000 F1H1H103B047 C 0 01UF 50V C4001 F1H1H103B047 C 0 01UF 50V C4002 F1J1C475A225 C 4 7UF 16V C4701 F1H0J105A051 C 1 0UF 6 3V C4900 F1K1V106A010 C 10UF 35V C4901 F1K1V106A010 C 10UF 35V C4902 F1J1E105A287 C 1UF 25V C4903 F1K1V106A010 C 10UF 35V C4904 F1J1E105A287 C 1UF 25V C4905 F1H1C105A167 C 1UF 16V C4906 F1K1V106A010 C 10UF 35V C490...

Page 56: ...G1C104A146 C 0 1UF 16V C6720 F1G1H220A948 C 22PF 50V C6721 F1G1H220A948 C 22PF 50V C6722 F1G1C104A146 C 0 1UF 16V C6723 F1G1H220A948 C 22PF 50V C6724 F1G1H220A948 C 22PF 50V C6726 F1G1H220A948 C 22PF 50V C6727 F1G1H220A948 C 22PF 50V C6728 F1G1H102A834 C 1000PF 50V C6736 F1G1H101A948 C 100PF 50V C6737 F1G1H101A948 C 100PF 50V C6746 F1G1C104A146 C 0 1UF 16V C6750 F1G1H331A830 C 330PF 50V C6751 F1G1...

Page 57: ...W824KC C 0 82UF 240V C7213 F2A2W6500001 C 65UF 450V C7214 F1J1H103A900 C 0 01UF 50V C7220 F1J1H103A900 C 0 01UF 50V C7302 F1J1H473A900 C 0 047UF 50V C7303 F1J1H104A902 C 0 1UF 50V C7304 F1A3A221A060 C 220PF 1KV C7305 F1J1H104A902 C 0 1UF 50V C7306 F1J1H104A902 C 0 1UF 50V C7307 F1J1H101A906 C 100PF 50V C7310 F2A1E4710124 C 470PF 25V C7311 F1J1H105A919 C 1UF 50V C7312 F1H1C474A178 C 0 47UF 16V C731...

Page 58: ...1UF 16V C8012 F1G1C104A146 C 0 1UF 16V C8013 F1G1C104A146 C 0 1UF 16V C8014 F1G1A105A047 C 1UF 10V C8016 F1G1C104A146 C 0 1UF 16V C8018 F1G1A105A047 C 1UF 10V C8027 F1G1C104A146 C 0 1UF 16V C8028 F1G1C104A146 C 0 1UF 16V C8031 F1J1A106A043 C 10UF 10V C8032 F1G1C104A146 C 0 1UF 16V C8034 F1J1A106A043 C 10UF 10V C8037 F1J1A106A043 C 10UF 10V C8039 F1G1C104A146 C 0 1UF 16V C8042 F1G1C104A146 C 0 1UF ...

Page 59: ...47 C 1UF 10V C8313 F1G1A105A047 C 1UF 10V C8314 F1G1A105A047 C 1UF 10V C8315 F1G1A105A047 C 1UF 10V C8452 F1J1A106A043 C 10UF 10V C8453 F1G1C104A146 C 0 1UF 16V C8455 F1J0J2260004 C 22UF 6 3V C8457 F1G1C104A146 C 0 1UF 16V C8461 F1J1A106A043 C 10UF 10V C8463 F1G1C104A146 C 0 1UF 16V C8467 F1J1A106A043 C 10UF 10V C8470 F1G1C104A146 C 0 1UF 16V C8474 F1J1A106A043 C 10UF 10V C8475 F1G1C104A146 C 0 1U...

Page 60: ... DIODE D7303 DZ2J039M0L DIODE D7304 B0HAGQ000001 DIODE D7305 B0ADCK000001 DIODE D7306 B0BC027A0336 DIODE D7307 B0BC027A0336 DIODE D7308 B0BC027A0336 DIODE D7309 B0JCMG000043 DIODE D7310 B0JCMG000043 DIODE D7311 B0BC027A0336 DIODE D7401 B0JBSL000046 DIODE D7402 B0JBSL000046 DIODE D7404 DA2J10100L DIODE D7405 DA2J10100L DIODE D7408 B0JDSG000009 DIODE D7409 B0JDSG000009 DIODE D7411 DA2J10100L DIODE D...

Page 61: ...JA17 D0GFR00J0005 M 0 Ohm J 1 3W JA2 D0GDR00J0004 M 0 Ohm J 1 8W JA3 D0GDR00J0004 M 0 Ohm J 1 8W JA4 D0GDR00J0004 M 0 Ohm J 1 8W JA5 D0GDR00J0004 M 0 Ohm J 1 8W JK3101 K1U511D00002 AV TERMINAL JK4700 K1FY119D0029 TERMINAL JK4701 K1FY119D0029 TERMINAL JK6753 K1ZZ00001557 TUNER SHIELD JK7101 K2AAYB000010 TERMINAL JK8450 K1FY104B0092 TERMINAL JK8451 K1FY104B0092 TERMINAL JK8452 K1FY105E0017 TERMINAL ...

Page 62: ...NDUCTOR L8101 G1C3R3MA0464 INDUCTOR L8460 J0JYC0000464 BEAD CORE L8461 J0JYC0000464 BEAD CORE LD1 K1KY09BA0402 CONNECTOR LD2 K1KY07BA0385 CONNECTOR LF7103 G0B183GA0082 LINE FILTER LF7104 G0B183GA0082 LINE FILTER LF7105 G0B350GA0083 LINE FILTER P2 K1KY14BA0491 CONNECTOR P4 K1KY09BA0402 CONNECTOR P5 K1KY03BA0402 CONNECTOR PC7301 B3PAA0000674 PHOTO COUPLER PC7302 B3PAA0000674 PHOTO COUPLER PC7303 B3P...

Page 63: ...m J 1 16W R0957 D0GA332JA023 M 3 3K Ohm J 1 16W R0961 D0GA220JA023 M 22 Ohm J 1 16W R0962 D0GA220JA023 M 22 Ohm J 1 16W R1951 D0GA680JA023 M 68 Ohm J 1 16W R1953 D0GA103JA039 M 10K Ohm J 1 16W R2000 D0GA823JA023 M 82K Ohm J 1 16W R2003 D0GAR00J0005 M 0 Ohm 1 16W R2008 D0GA473JA039 M 47K Ohm J 1 16W R2013 D0GA101JA039 M 100 Ohm J 1 16W R2014 D0GA101JA039 M 100 Ohm J 1 16W R2016 D0GA122JA023 M 1 2K ...

Page 64: ...16W R4766 D0GA473JA039 M 47K Ohm J 1 16W R4788 D0GA103JA039 M 10K Ohm J 1 16W R4794 D0GA103JA039 M 10K Ohm J 1 16W R4795 D0GA103JA039 M 10K Ohm J 1 16W R4796 D0GA473JA039 M 47K Ohm J 1 16W R4797 D0GA102JA039 M 1K Ohm J 1 16W R4798 D0GA473JA039 M 47K Ohm J 1 16W R4799 D0GA273JA023 M 27K Ohm J 1 16W R4800 D0GA473JA039 M 47K Ohm J 1 16W R4801 D0GA473JA039 M 47K Ohm J 1 16W R4802 D0GBR00J0004 M 0 Ohm ...

Page 65: ... Ohm 1 16W R6728 D0GAR00J0005 M 0 Ohm 1 16W R6729 D0GAR00J0005 M 0 Ohm 1 16W R6734 D1BA1002A023 M 10K Ohm F 1 16W R6750 D0GA101JA039 M 100 Ohm J 1 16W R6751 D0GA103JA039 M 10K Ohm J 1 16W R6753 D0GA101JA039 M 100 Ohm J 1 16W R6754 D0GA102JA039 M 1K Ohm J 1 16W R6755 D0GA101JA039 M 100 Ohm J 1 16W R6756 D0GA101JA039 M 100 Ohm J 1 16W R6757 D0GA101JA039 M 100 Ohm J 1 16W R6758 D0GA101JA039 M 100 Ohm...

Page 66: ...M Ohm J 1 4W R7243 D0GF225JA048 M 2 2M Ohm J 1 4W R7244 D0GD124JA052 M 120K Ohm J 1 8W R7302 D0GD101JA059 M 100 Ohm J 1 4W R7303 D0GD101JA059 M 100 Ohm J 1 4W R7304 D0AF2R2JA112 C 2 2 Ohm J 1 2W R7305 D0AF121JA112 C 120 Ohm J 1 2W R7306 D0GD222JA052 M 2 2K Ohm J 1 8W R7307 D0GD562JA052 M 5 6K Ohm J 1 8W R7308 D0GD222JA052 M 2 2K Ohm J 1 8W R7311 D0B1106JA033 C 10M Ohm J 1W R7312 D0AF153JA112 C 15K...

Page 67: ... 1 8W R7817 D0GD104JA052 M 100K Ohm J 1 8W R7818 D0GD152ZA034 M 1 5K Ohm J 1 8W R7820 D0GD470JA059 M 47 Ohm J 1 8W R7821 D0GD101JA052 M 100 Ohm J 1 8W R7823 D0GD152JA052 M 1 5K Ohm J 1 8W R7824 D1BD12R0A204 M 12 Ohm J 1 16W R7825 D1BD12R0A204 M 12 Ohm J 1 16W R7826 D1BD12R0A204 M 12 Ohm J 1 16W R7827 D0GD104JA052 M 100K Ohm J 1 8W R7828 D0GD104JA052 M 100K Ohm J 1 8W R7829 D1BD12R0A204 M 12 Ohm J ...

Page 68: ...R8005 D0GA1R1JA023 M 1 1 Ohm J 1 16W R8010 D0GA511JA023 M 510 Ohm J 1 16W R8011 D0GA104JA039 M 100K Ohm J 1 16W R8102 D1BA4701A023 M 4 7K Ohm F 1 16W R8103 D1BA2002A023 M 20K Ohm F 1 16W R8104 D1BA1802A014 M 18K Ohm F 1 16W R8200 D1BA2400A023 M 240 Ohm F 1 16W R8203 D1BA2700A023 M 270 Ohm F 1 16W R8204 D1BA2700A023 M 270 Ohm F 1 16W R8205 D1BA2700A023 M 270 Ohm F 1 16W R8206 D1BA2700A023 M 270 Ohm...

Page 69: ... 1K Ohm J 1 16W R8853 D0GA182JA023 M 1 8K Ohm J 1 16W R8858 D0GA103JA039 M 10K Ohm J 1 16W R8870 D0GA103JA039 M 10K Ohm J 1 16W R8878 D0GA103JA039 M 10K Ohm J 1 16W R8884 D0GA103JA039 M 10K Ohm J 1 16W R8885 D0GA103JA039 M 10K Ohm J 1 16W R8903 D0GA472JA023 M 4 7K Ohm J 1 16W R8906 D0GA680JA023 M 68 Ohm J 1 16W R8909 D0GA222JA023 M 2 2K Ohm J 1 16W R8910 D0GA103JA039 M 10K Ohm J 1 16W R8911 D1HY12...

Page 70: ...Model No TH 42CS510S Parts List Change Safety Ref No Part No Part Name Description Q ty Remarks ZA7102 K4AD01A00004 RUG TERMINAL ZA7105 K4AD01A00004 RUG TERMINAL ZA7801 K4AD01A00004 RUG TERMINAL ...

Page 71: ...BUTTON BRACKET 9 TKK5ZC50501A LED PANEL 10 TKP5ZA32205 SIDE AV BRACKET 11 TPD4GA05051 TOP CUSHION 12 TPD4GA05061 BOTTOM CUSHION 13 TPD4GA05131 CUSHION FRONT 14 TPE4GH073 SET COVER 15 TQZ4GB959 FAN BAG ASSEMBLY TSCKF0690001 LVDS CABLE 17 TXFPC01UCUS CARTON ASSEMBLY 18 TXN K1UTUA K PRINT ASSEMBLY 19 TXNLD1AHVX LD PRINT ASSEMBLY 20 TZBL5ZX08751 PEDESTAL ASSEMBLY 21 TZLP104THUS PANEL ASSEMBLY 22 TZRNP...