Panasonic Toughbook CF-19CHBAXBM, Service Manual

Page 1: ...c Industrial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law This is the Service Manual for the following areas M for U S A and Canada Model No CF 19CHBAX 1 2 1 Operation System B Microsoft Windows XP Professional 2 Area M Refer to above area table ...

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Page 5: ...ram 3 1 4 Diagnosis Procedure 4 1 5 Power On Self Test Boot Check 5 1 6 List of Error Codes Only when the port replicator is connected 6 1 7 Self Diagnosis Test 7 1 8 Wiring Connection Diagram 8 1 9 Disassembly Reassembly 9 1 10 Exploded View 10 1 11 Replacement Parts List 11 1 ...

Page 6: ... port Mini Dsub 15 pin female Expansion Bus Connector Dedicated 100 pin female External Antenna Connector Dedicated 50 coaxial connector x 2 IEEE 1394a Interface Connector 4 pin x 1 Microphone Jack Miniature jack 3 5 DIA Stereo Headphone Jack Miniature jack 3 5 DIA Impedance 32 Output Power 4 mW 2 Keyboard Pointing Device 82 keys Touch Pad Touchscreen Anti Reßection Stylus included touch capable 8...

Page 7: ...status The size of the Video Memory cannot be set by the user 4 1 GB 1 000 000 000 bytes Your operating system or some application software will report as fewer GB 5 A 16 777 216 color display is achieved by using the dithering function 6 Maximum resolution depends on the speciÞcations of the external display 7 Only for model with wireless LAN 8 Only for model with Bluetooth 9 For information on T...

Page 8: ... LCD Only for model with touchscreen Reference Manual Touchscreen Only for model with digitizer Reference Manual Digitizer H Display Release Latch page 12 Switching to the Tablet mode I Speaker Reference Manual Key Combinations J Function Key Reference Manual Key Combinations K Keyboard L Hard Disk Drive Reference Manual Hard Disk Drive M Battery Pack N Power Switch O LED Indicator Battery status ...

Page 9: ...le or malfunctions may occur as a result When recording in stereo using a stereo micro phone Double click in the notiÞcation area click Op tions Properties and add a check mark for Re cording click OK Options Advanced Controls Advanced remove a check mark for Mono Micro phone and then click Close When using a monaural microphone with a 2 termi nal plug With the settings outlined above only audio o...

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Page 11: ...4 Diagnosis Procedure 4 1 Basic Procedures 4 1 ...

Page 12: ... main board Reinstall HDD Replace main board Power lamp check Check contact condition of power input terminal Replace if defective Check Power SW Replace if defective Inverter board Replace inverter board Check inverter cable continuity Replace if defective Replace LCD back light BIOS operation check Replace main board Check fuse at power source LCD unit check Replace LCD unit Result of POST Refer...

Page 13: ...splay of OK etc Error Diagnosis by Checking Beep Signal Sound The beep sound is as follows long sound about 0 4 sec short sound about 0 2 sec Length between sounds is about 0 1 sec Table of errors classified by beep sounds 1 long sound 2 3 4 Length of bar shows length of sound Diagnosis Beep signal sound Error message 1 long sound 2 BIOS ROM error BIOS ROM error RAM error Keyboard controller error...

Page 14: ...rror was detected 0232 Extended RAM Failed at offset nnnn Extended memory not working or not configured properly at offset nnnn 0250 System battery is dead Replace and run SETUP The CMOS clock battery indicator shows the battery is dead Replace the battery and run Setup to reconfigure the system 0251 System CMOS checksum bad Default configuration used System CMOS has been corrupted or modified inc...

Page 15: ...ed bit See error 230 231 or 232 for offset address of the failure in System Extended or Shadow memory Invalid System Configuration Data Problem with NVRAM CMOS data I O device IRQ conflict I O device IRQ conflict error Operating System not found Operating system cannot be located on either drive A or drive C Enter Setup and see if fixed disk and drive A are properly identified Parity Check 1 nnnn ...

Page 16: ...he test of all devices begins automatically by PC Diagnostic utility s starting It is a test which the customer who bought PC can execute As for HDD the enhancing test is also possible A flat pad does not work for a while after starting PC Diagnostic utility The movement of a flat pad might become abnormal If after RAM begins from the CPU System test a flat pad will be operated in about 30 seconds...

Page 17: ...t the left of the icon The diagnosis result of the device greens at the left of the icon when it is normal and becomes red when abnormal Please click while diagnosing when being stop on the way by the time the test of all devices ends Please click when you restart PC Diagnostic utility Each device is tested from the beginning and it is not possible to restart on the way When the test of all device...

Page 18: ... a difference from HDD according to the performance of the drive occasionally 2 3 The content of the setup is returned to the setting of the user Standard at test time All devices other than RAM and HDD RAM standard test HDD standard test HDD enhancing test 60GB about 1 minute 1 2 minutes 2 3 minutes about 40 minutes To test only a specific device Test and Do not test of each device can be selecte...

Page 19: ...e wiring be tween the USB controller and the connector by confirming the connection of the USB equipment connected with the USB connector Sound USB It is confirmed not to find abnormality in the USB controller Mainboard Connector It is confirmed not to find ab normality in the wiring be tween the controller and the connector by connecting to HUB with LAN cable LAN It is confirmed not to find abnor...

Page 20: ...Serial Port 7 It is confirmed not to find abnormality of Super I O UART function This test cannot find lack of wiring between Super I O and Serial Connector It is confirmed not to find abnormality in the wiring between Super I O and Serial Connector This test cannot find failure of cable characteristic and device problems Main board Super I O Serial Connector Parallel Port 8 It is confirmed not to...

Page 21: ...L PORT CN850 Touch Screen Panel LCD CN23 CN3 CN9 CN14 CN883 CN880 JK880 CN882 CN881 CN24 CN21 CN12 CN891 RTC BATTERY H P MIC DC IN COIN BATTERY CN780 CN802 CN23 CN11 CN15 CN4 CN15 CN801 CN805 LEFT LED PCB MAIN BATTERY HDD PCMCIA UNIT LAN AUX LAN PORT J1 WIRELESS MODULE LAN MAIN GPRS HDD FPC BAT TOUCH PAD MAIN PCB CN950 SW PCB PAD PCB AUDIO PCB HSDPA PCB BT PCB CN841 CN806 CN800 CN804 RIGHT LED PCB...

Page 22: ... exchange the Main Board Parts Sheet and rubber etc related various the Conductive Cloth and Heat Spreader cannot be recycled Use new parts 9 1 2 Removing the Battery Pack and HDD Pack 1 Open the Battery Cover 2 Remove the Battery Pack 3 Open the HDD Cover 4 Remove the HDD Pack 5 Remove the two Screws N13 6 Remove the HDD Case A and the HDD Case B 7 Remove the HDD Screws N13 DXQT2 D4FNL 9 1 3 Remo...

Page 23: ...d Click Button Plate Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL 9 1 4 Removing the DIMM Lid Ass y 1 Remove the 4 Screws K14 8 2 Remove the DIMM Lid Ass y Screws K14 8 DRHM5025YAT 9 1 5 Removing the Rear Cabinet 1 Remove the 13 Screws N10 2 Open the LID Rubbers 3 Remove the Rear Cabinet Screws N10 DRHM0061ZA 1 2 Keyboard N1 KBD Connector Cover Keyboard Keyboard FPC Connector CN18 Connector CN800 TP ...

Page 24: ... N19 9 Disconnect the Cable from the Connector CN604 10 Remove the 2 Screws N19 11 Disconnect the Cable from the Connector CN1 and remove the Bluetooth PCB and HSDPA PCB Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL 9 1 8 Removing the Audio PCB 1 Remove the 3 Screws N9 2 Disconnect the Cable from a Connector CN901 3 Remove the Audio PCB Screws N9 DRSB2 5FKL K14 9 K14 9 DIMM Lid Angle DU Lid K14 9 K14 ...

Page 25: ...crews N9 7 Disconnect the Cable from the Connector CN15 8 Remove the BAT FPC Ass y 9 Remove the 3 Screws N19 10 Disconnect the Cable from the Connector CN21 and remove the SD PCB Ass y 11 Disconnect the Cable from the Connector CN3 and remove the Coin Battery 12 Remove the 2 Screws N19 and remove the Wireless Module 13 Remove the 2 Screws N19 and remove the Modem PCB Connector CN8 Connector CN17 N...

Page 26: ...crews N9 DRSB2 5FKL 9 1 11 Removing the Power SW PCB 1 Remove the Screw N1 2 Disconnect the Cable from the Connector CN9 3 Remove the Power SW PCB Screw N1 DFHE5025XA 9 1 12 Removing the left LED and right LED PCB 1 Remove the two Release Papers 2 Disconnect the Cable from the Connector CN806 3 Remove the left LED PCB 4 Disconnect the Cable from the Connector CN801 5 Remove the right LED PCB N19 N...

Page 27: ... Removing the Display unit 1 Remove the 4 Screws N1 2 Remove the LCD Hinge Cover 3 Display unit is half rotated and removes the 2 Screws N9 4 Remove the 4 Screws N18 5 Turn the computer over 6 Remove the Display Unit Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Screws N18 DXYN4 J7FNL N1 N1 N1 N1 Pad PCB Connector CN807 Connector CN805 SW PCB Operation Sheet N1 N1 LCD Hinge Cover N1 N1 N9 N9 Hinge Cov...

Page 28: ...WAN Main Antenna PCB LAN Main BT Antenna PCB LAN AUX Antenna PCB and WWAN AUX Antenna PCB 1 Remove the 2 Screws N1 2 Remove the WWAN Main Antenna PCB 3 Remove the 2 Screws N1 4 Remove the LAN Main BT Antenna PCB 5 Remove the 2 Screws N1 6 Remove the LAN AUX Antenna PCB 7 Remove the 2 Screws N1 8 Remove the WWAN AUX Antenna PCB 9 Remove the Pen 10 Remove the two Screws N6 11 Remove the Pen Holder S...

Page 29: ...binet Refer to 7 1 5 Removing the Rear Cabinet 4 Remove the 6 Screws K12 16 5 Remove the Battery LID ASS Y HDD LID Ass y and PCMCIA LID Ass y Screws K12 16 DRQT26 D3FKL Screws N6 DRHM5025YA PCMCIA LID ASS Y DC IN LID Rubber USB LID Rubber LAN LID Rubber Moden LAN LID Rubber Audio LID Rubber USB Back Rubber HDD LID ASS Y Battery LID ASS Y K12 16 K12 16 K12 16 K12 16 K12 16 N6 N6 N6 N6 N6 N6 N6 N6 N...

Page 30: ...to the right edge of the Frame 0 to 0 5 mm 0 0 5mm 0 0 5mm 0 0 5mm 0 3mm Detail of A B C D 0 1mm 0 0 5mm 0 1mm 1 1 5mm 0 1mm 0 0 5mm Detail of D Attach to the side surface if the Frame Match to the end of the Frame within 0 to 0 5 mm at the far side 0 5mm 0 0 5mm 0 5mm 0 5mm 0 5mm 0 5mm After setting LCD Back Damper fix them together Note Apply the load to attach 20 to 30N 2 0 to 3 0 Kgf Order of ...

Page 31: ...0 5mm 0 0 5mm Important Parts for Safety 2 4mm Do not press the piezoelectric transformer Inverter Case Bottom Inverter Remove the Release Paper and then attach the Inverter Set the Inverter Case Bottom to make it outside Wrap the Sheet to overlap it on the side MIL Sheet Inverter MIL Cover Insert it as the protrusion of the Inverter Case Upper come to the gap side of INverter MIl Cover Confirm th...

Page 32: ...ive Tape Tape Connect the Cable to the left and right Connectors LCD Cable TS Attach the Inverter Ass y in the middle of right and left Attach the surplus of the right and left sides on the Back Dumper as shown below and overlap on the CCFL Cable Attach the Pet Sheet over the Core LCD Side Cushion E LCD Side Cushion E LCD Side Cushion F Insert it between the ribs Fit to the Cabinet Insert it betwe...

Page 33: ...shions Note OK NG T S T S Touch Screen Ass y Attach it to the front side Using the jig Dimensional tolerance 0 2 Details of A 6 0 5mm 0 0 5mm 0 1mm 0 1mm 0 1mm 0 1mm Back Side Match to the wall of the Cabinet 0 to 0 5 mm Match to the marking line 0 5 mm Match to the marking line 0 5 mm Ensure 4 and 5 do not run over the display side Touch Screen Ass y Touch Screen Protect Sheet TS FPC Spacer TS Sp...

Page 34: ... 13 2 Attach the Pen 3 Fix the WWAN AUX Antenna PCB using the 2 Screws N1 4 Fix the LAN AUX Antenna PCB using the 2 Screws N1 5 Fix the LAN Main BT Antenna PCB using the 2 Screws N1 6 Fix the WWAN Main Antenna PCB using the 2 Screws N1 Screws N1 DFHE5025XA Screws K10 1 13 DRHM5025YAT K10 1 13 N1 N1 N1 N1 K10 1 13 Pen Holder LAN Aux Antenna PCB WWAN Main Antenna PCB Pen WWAN Aux Antenna PCB N1 N1 N...

Page 35: ... Screw Screw Screw Screw Screw Screw Screw Screw Tape Pen Holder Safety Working Details of B Avoid running over the rib etc Avoid running over the rib etc Insert it between the wall and the rib after attaching Insert it between the pins Hook it Details of D Details of A Details of D Cable Cushion Attachment Method 3 Places Bundle and wind 3 antenna cables Match to the edge of Cabinet Match to the ...

Page 36: ... corner when viewing from above Safety Working Safety Working Avoid catching the Cable LCD Rear side Cable Holder Lock Spring Lock Plate Assy Hinge Cover Assy LCD Cable Holder Protect Sheet Process in the order of black white blue gray brown cables from the left This process does not need if there are not cables Joint it to the Hinge Cover hook after connecting the cable to the notch Pass the Cabl...

Page 37: ...ront Case N15 N15 N15 N15 N15 N16 N16 N15 N15 N15 N15 N15 N7 N7 N7 N7 N7 N7 N7 N7 Antenna Cover Tablet Latch Cover LCD Rear Case Antenna Cover N7 N7 N7 N7 N7 N7 N7 N7 Magnet Magnet Tape LCD Front Assy Tape Magnet Ass y 0 1mm 0 0 5mm 0 0 5mm 0 0 5mm 0 0 5mm Insert it between the ribs and attach it 1mm Both on the top and the side Avoid running over Avoid running over Fit to the rib Attach here Posi...

Page 38: ...hion B LCD Rear Cushion B LCD Rear Cushion C LCD Rear Cushion C LCD Rear Cushion D LCD Rear Cushion E LCD Rear Cushion E LCD Rear Assy 0 3mm 0 3mm 0 1mm 0 1mm 0 5mm 0 5mm 0 5mm 0 0 5mm 0 5mm LCD Rear Ass y LCD Rear Cushion F LCD Rear Cushion F LCD Rear Cushion F LCD Rear Cushion A LCD Rear Cushion A LCD Rear Cushion A LCD Rear Cushion C LCD Rear Cushion C LCD Rear Cushion C LCD Rear Cushion C LCD ...

Page 39: ... Screw Screw Press and hold it against the cabinet and fix it using the Screw Press and hold it against the cabinet and fix it using the Screw Press and hold it against the cabinet and fix it using the Screw Screw Locations Attach it matching to the silk to put the two sided tape on the Antenna side Fix in the order the front side as well 8 screws each side Antenna Cover ...

Page 40: ... over then fix the Display Unit using the 4 Screws N18 3 Turn the computer over and fix the LCD Hinge Cover using the 2 Screws N1 4 Open the Display Unit and fix the LCD Hinge Cover using the 2 Screws N1 Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Screws N18 XYN4 J7FNL N18 N18 N18 N18 N9 N9 Hinge Cover N1 N1 LCD Hinge Cover N1 N1 ...

Page 41: ... Screw Screw Screw Screw Order of fixing Close the LCD hooking the Hinge on the Top Case and then fold back Insert all of antenna cables into the notch of the board LCD Cable Insert Position Set to the Top Case Assy Black White Blue Gray Brown Pass the Cable through the groove Note Running over affects the waterproof performance ...

Page 42: ...t to the Cabinet 2 Connect the 3 Cables to the 3 Connectors CN800 CN805 CN807 3 Fix the Pad PCB using the 4 Screws N1 Note Tighten the Screws in the numbered order No1 to No4 Screws N1 DFHE5025XA SW PCB Operation Sheet N1 No 3 Pad PCB Connector CN807 Connector CN805 N1 No 2 N1 No 1 N1 No 4 ...

Page 43: ...o direction when inserting Note Arrow without specified measurement 0 to 0 5 mm PAD PWB SW FPC LED R FPC Power SW Cable Operation Sheet Operation Tape Power Cable Cushion Thermistor SW PCB Ensure that the direction is right when attaching The Connector bracket is on the back side Insert Insert Insert Insert 8 2mm Back side Wrap around the Cable PAD PWB ASSY PAD MAIN FPC ASSY PAD MAIN FPC Ass y 0 1...

Page 44: ...B R LED PWB Tape R Match the edge and attach it Match the edge and attach it Match the edge and attach it Avoid running over the LED Match the edge and attach it Ensure it does not come over the end of the Board by 0 5 mm or more Avoid coming over it N1 Connector CN9 Power SW PCB 1 2 Power SW PCB Power Spring Sheet Spring Screw Attach Insert Insert the Cushion between the ribs Avoid coming over In...

Page 45: ... 9 2 11 Setting the Main PCB Wireless Module SD PCB DU PCB Antenna PCB and Modem PCB 1 Fix the Main PCB using the 7 Screws N9 2 Connect the 3 Cables to the 3 Connectors CN9 CN14 CN23 3 Attach the Tape N9 N2 N2 N2 N2 N9 I O PCB Ass y N19 No1 N19 Tape N19 No4 N19 No5 N19 No6 N19 No2 N19 No7 Main PCB Combo Socket Connector CN9 Connector CN14 Connector CN23 Tape ...

Page 46: ...3 Screws N19 9 Attach the Cable to the Connector CN21 10 Hook the Flex Cable on the DIMM Holder and turn 90 degrees 11 Fix the BAT FPC Ass y using the 2 Screws N9 12 Connect the cable to the Connector CN15 13 Fix the HDD Connector Guide using the 2 Screws N8 Connector CN3 DIMM Holder Wireless Module Modem PCB Coin Battery N19 N19 N19 N19 N19 N19 N8 N8 N9 N9 N19 N19 HDD Connector Guide SD PCB Ass y...

Page 47: ...black and gray Cables 17 Turn the computer over open the Display Unit and then connect the 2 LCD Cables CN8 CN17 Note Tighten the Screws in the numbered order No1 to No7 Screws N3 DFHE5108ZA Screws N8 DRSB2 10FKL Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL N9 N9 N9 N3 N3 N3 N3 Plate Antenna PCB DU PCB gray cable black cable white cable Connector CN8 Connector CN17 ...

Page 48: ...CB Set Fix the Screw 5 from the back side If one screw is supplied insert into the DIMM lower slot If two screws are supplied insert into the DIMM upper and lower slots Coin Battery Screw Screw Screw Screw MDC Assy DIMM Assy CPU Sheet Sheet LAN Cable Hexsagon Spacer H4 2 0 1mm 0 1mm 10 3 mm Attach it on the board before setting the Coin Battery Do not cover the screw hole when setting the Coin Bat...

Page 49: ...the Connector 0 to 1 mm Fold back and attach it Insulation Tape 0 0 5mm DIMM Sheet DIMM Sheet Remove the DIMM and attach the Sheet Set the DIMM after attaching the Sheet Match to the silk 0 0 5mm Match to the silk 0 0 5mm Match to the silk 0 0 5mm Match to the silk ...

Page 50: ...crew Screw Screw Screw Screw Screw Screw Screw Screw Screw Thermal Sheet Wireless Module Lengthwise Fold back Stiffening Plate Side Center of module to the notch Insert and then lock Details of the LAN MODEM Insert and then lock Connect Round to make the brown side outside and insert the notch Attach it on the center of the FPC 3mm Important Parts for Safety SD PCB Ass y DIMM HOLDER Ass y Ensure t...

Page 51: ...w Screw SD Blind Sheet Battery FPC Ass y Ensure that both top and bottom are hooked Slide the Battery FPC Ass y Insert the FPC as illustrated Side surface Insert the end of the Sheet into the space between the Main Board and the bottom of the PCMCIA Slot Left and Right 0 5mm Apply 20 to 30N 2 0 to 3 0 Kgf Attach it fitting to the right 0 0 5mm 0 0 5mm N9 No1 N9 No 2 Audio PCB Connector CN901 N9 No...

Page 52: ... the blue Antenna Cable to the Clamper 6 Connect the Cable to the Connector CN600 7 Fix the RF PCB Ass y using the 4 Screws N9 8 Attach the Tape 9 Attach the brown and black Antenna Cables 10 Attach the Cable Holder Cushion Screws N9 DRSB2 5FKL Screws N19 XSB2 3FNL N19 N19 No 4 N19 No 2 Antenna Cable blue Bluetooth PCB Plate Clamper N19 No 1 N19 No 1 N9 N9 N9 N9 Antenna Cable brown Antenna Cable b...

Page 53: ... 7 Attach Side Tape Screw Screw Screw Screw Screw Screw Screw Sheet Audio PCB Ass y 0 2mm Step 5 2 5mm Step 6 Step 8 0 1mm 0 1mm Step 11 Step 9 Cable Process 2 3 Fix the Ausio PCB Attach Side After processing the cables inserting the FPC and locking incline the Audio PCB into the arrow direction Insert the FPC Lock Check Connect the blue antenna cable Connect the gray antenna cable Insert it into ...

Page 54: ... Screws K14 9 Screws K14 9 DXQT2 D25FNL Cable Holder Cushion Cable Step 14 Step 12 Step 13 Cable Process 3 3 Connect the brown antenna cable Connect the additional cable black Insert it into the boss Push it downward from the top of boss K14 9 K14 9 DIMM Lid Angle DU Lid K14 9 K14 9 K14 9 ...

Page 55: ...No 2 N10 No 6 N10 No 8 N10 No 13 N10 No 9 N10 No 7 N10 No 5 N10 No 1 N10 No 4 N10 No 10 Bottom Case Ass y Safety critical component Match to the wall 0 to 1mm Match to the wall 0 to 1mm Note for attachment Avoid running over the frame Avoid air leaking into it Bottom Case Assy Bottom Rubber Bottom Rubber Bottom Rubber Bottom Rubber DIMM Thermal Sheet Tape Tape Rated Label Potre Blind Sheet 0 1mm M...

Page 56: ...the computer 5 Connect the Cable of the Keyboard to the Connector CN18 on the Main PCB 6 Fix the KBD Connector Cover using the three Screws N1 7 Set the Keyboard to the computer 8 Fix the KBD Plate using the four Screws N9 Screws N1 DFHE5025XA Screws N9 DRSB2 5FKL Keyboard Keyboard FPC Connector CN18 Connector CN800 TP Tape Touch Pad Click Button Plate N1 KBD Connector Cover 1 2 Keyboard N9 N9 N9 ...

Page 57: ...r the end of the rib Ensure it does not come over the end of the rib The paste should be put the left side 0 5 1 5mm 0 0 5mm 0 0 5mm Keyboard Ass y KBD Connector LID Ass y Connect the Keyboard FFC Set using the jig Connect part the LCD CABLE KBD FFC Use the fixing jig Avoid running over the Top Case Incline to the right After inserting the FFC lock the Connector Keyboard Plate L Keyboard Plate R K...

Page 58: ...side and attach it After attaching press by the load 30 to 40N 3 0 to 4 0 Kgf Remove the Release Paper Set the five Hooks Ensure the direction is right 0 to 2 mm from the notch bottom edge 0 to 2 mm from the protrusion 0 to 2 mm from the protrusion KBD Tape Keyboard KBD Tape KBD Tape 0 to 2 mm from the protrusion 0 to 2 mm from the protrusion 0 to 2 mm from the notch bottom edge 0 to 2 mm from the...

Page 59: ...et the HDD in the HDD Case and fix it using the 2 Screws N13 2 Open the HDD Cover and set the HDD Pack 3 Open the Battery Cover and set the Battery Screws N13 DXQT2 D4FNL HDD Case B HDD Case A HDD FPC HDD Heater N13 N13 Hooks Hooks 1 2 3 Battery Pack HDD Pack ...

Page 60: ...D Thermal Sheet Heater Insulation Sheet Revision Label HDD 0 2mm 0 0 5mm 0 1mm 10 15mm 5 1mm 5 1mm 1 2mm Match to the level 0 to 1 mm 2mm Matches to the center Round to make the brown side outside and insert the notch part Connect the Connector Back Attach it on the center of the HDD 3mm Attach on the inner side of the HDD Case A Make the Hook inside Hook it HDD Case Upper HDD Damper HDD Case Lowe...

Page 61: ...dio LID Rubber and USB Back Rubber using the 14 Screws N6 Note Tighten the Screws in the numbered order No1 to No14 Screws K12 16 DRQT26 D3FKL Screw N6 DRHM5025YA PCMCIA LID ASS Y DC IN LID Rubber USB LID Rubber LAN LID Rubber Moden LAN LID Rubber Audio LID Rubber USB Back Rubber HDD LID ASS Y Battery LID ASS Y K12 16 K12 16 K12 16 K12 16 K12 16 N6 No 7 N6 No 1 RGB LID Rubber Serial LID Rubber N6 ...

Page 62: ...K31 K30 K9 K60 K80 K80 8 K80 4 N13 K80 5 K80 6 K80 1 K80 11 K80 10 K80 9 E23 K80 8 K80 2 K80 3 K107 K124 N11 N11 K5 K81 K127 K102 K80 7 K113 K100 K109 K3 K3 1 2 K3 1 1 K3 1 K144 K144 K144 K144 A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 8 _ 0 02N m 8 0 _ 0 2kgf cm A F F F 10 1 ...

Page 63: ...K13 8 K13 1 K118 K103 K120 N18 N18 N14 N7 K41 K49 K12 5 K101 K108 E34 E25 K40 K12 15 K12 10 K12 9 K12 8 K12 7 K12 K12 16 K12 15 4 K12 15 11 K12 15 11 K12 15 1 K12 15 1 K12 15 5 K12 15 3 K12 15 7 K12 15 9 K12 15 9 K12 15 2 K12 15 8 K12 16 K12 14 8 K133 K12 4 K12 11 K12 10 K12 2 K12 1 K12 12 K12 1 K12 15 10 K12 15 6 E5 E8 K12 13 6 K12 14 6 E6 B A B A A A B B B C C G C A A E E B B B B B B A B Screw t...

Page 64: ... N1 N1 N1 N19 N9 N19 N9 N9 K56 N9 N9 N9 K142 K136 E33 K47 K46 N19 N19 K139 N19 N8 K45 K93 K131 K37 K15 K53 K140 E28 K50 N3 K33 N9 N9 N9 N3 K149 K130 K122 K51 K95 K94 K138 N19 N19 K121 K129 E1 E9 N5 N5 E7 N1 E4 N19 E10 E13 E2 N9 K54 E11 K54 E12 K95 A H A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 4 _ 0 02...

Page 65: ... K26 K28 K85 K32 K32 N6 N10 N6 N6 K27 K18 K21 K23 N10 K55 K14 1 2 K14 1 K14 1 1 K14 8 K14 8 N6 N6 K1 N10 K14 5 K14 3 K14 9 K14 9 K14 9 K14 4 K14 6 K14 2 N6 K20 K17 K54 K84 K24 K19 K28 K54 A A A A A A A A A A A A A A A A A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm A 10 4 ...

Page 66: ...1 K29 K6 K79 K79 K58 K58 K67 N17 N17 N1 K59 K57 K59 K59 N1 N1 K10 1 K10 1 12 K7 K70 K52 K8 K10 4 3 K10 K10 4 4 K10 4 3 K10 4 5 K10 4 4 K63 K10 4 K10 4 2 K10 4 1 K10 4 1 1 N1 K64 K10 1 13 K10 1 8 K10 1 2 K10 1 10 E18 K10 1 1 E15 E16 E17 K66 A A A A A D A D A Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 8 _ 0 08N m 8 0 _ 0 8kgf cm A D A 10 5 ...

Page 67: ... 6 E36 4 E36 9 E36 9 E36 8 E36 8 E36 E36 1 1 E36 1 2 E36 1 K54 E36 11 E36 10 E36 11 E36 12 E36 5 K73 K72 E22 K65 K78 K77 K76 K74 E36 2 E36 3 E36 3 K54 K54 K54 E36 7 E36 7 K71 A A A A Screw tightening torque 0 18 _ 0 02N m 1 8 _ 0 2kgf cm A 10 6 ...

Page 68: ...1 1 K11 1 1 K11 1 K11 N7 N7 N7 K68 N7 N7 N7 N15 N15 N15 N16 N15 N16 N15 N7 N7 K11 5 K11 4 K11 8 K11 7 K11 8 K11 5 K11 6 K11 4 K11 2 K11 3 K11 2 K11 2 K11 3 N7 C C C C C C C C C C C B D B D B B B Screw tightening torque 0 2 _ 0 02N m 2 0 _ 0 2kgf cm 0 3 _ 0 03N m 3 0 _ 0 3kgf cm 0 8 _ 0 08N m 8 0 _ 0 8kgf cm B C D C 10 7 ...

Page 69: ... US 1 E25 DFJS1061ZA MODEM JACK CABLE 1 E26 S N5HAZ0000014 MODEM 1 E27 N5ZZ00000119 PC2 4200 SODIMM 512M INFINEON 1 E28 DFJS1059ZA WLAN COAXIAL CABLE 1 E29 S N5HZC0000019 WIRELESS LAN MODULE 1 E30 D4CZY103A003 THERMISTOR 1 E31 DFJS1043ZA POWER SW CABLE 1 E32 N2EABEC00006 TOUCHPAD 1 E33 BR 2330A SF LITHIUM COIN BATTERY 1 E34 DFJS1062ZB LAN JACK CABLE 1 E35 K1NB94B00001 EXPRESS PCMCIA COMBO SLOT 1 E...

Page 70: ...FRONT CASE ASS Y 1 K10 1 1 DFJS1064ZA SPEAKER CABLE 1 K10 1 2 L0AA04C00012 SPEAKER 1 K10 1 3 DFHG1634YA 0 LCD CABINET CUSHION A 2 K10 1 4 DFHG1635ZA 0 LCD CABINET CUSHION B 2 K10 1 5 DFHM0319YA LCD ELEPASS 2 K10 1 6 DFHM0321ZA D WASHER 2 K10 1 7 DFHM0322ZA SPRING WASHER 2 K10 1 8 DFHM0413ZA SPEAKER PLATE 1 K10 1 9 DFHR3469ZA PEN FRICTION SHEET 1 K10 1 10 DFHR3E36ZA SPEAKER WP SHEET 1 K10 1 11 DFHR...

Page 71: ... LID HINGE 2 K12 13 2 DFHM0315YC LATCH PLATE BATTERY 1 K12 13 3 DFHR3466YA LID KNOB SHEET 1 K12 13 4 DFHR3509YA BAT COVER SHEET 1 K12 13 5 S DFKE0889ZA 0 LID KNOB 1 K12 13 6 S DFKE0891ZA 0 BAT LID 1 K12 13 7 DFUN0068XA LID KNOB SPRING 1 K12 13 8 DFUS0292ZB LID KNOB SPRING PLATE 1 K12 13 9 DRHM0109ZAT SCREW 2 K12 13 10 DRQT26 D3KLT SCREW 2 K12 13 11 DXQT2 F3FNLT SCREW 1 K12 14 S DFKE9090ZA 0 HDD LI...

Page 72: ...DFHG1639ZA 0 USB LID RUBBER 1 K20 DFHG1641ZB 0 RGB LID RUBBER 1 K21 DFHG1660ZA 0 LAN LID RUBBER 1 K22 DFHG1790ZA BAT CUSHION 1 K23 DFHG1902ZA 0 DC IN LID RUBBER 1 K24 DFHG1903ZA 0 1394 LID RUBBER 1 K25 DFHG1906ZA 0 AUDIO LID RUBBER 1 K26 DFHG1907YA 0 USB LID RUBBER 2 1 K27 DFHM0286YB LID RUBBER PLATE A 1 K28 DFHM0288ZB LID RUBBER PLATE C 2 K29 DFHM0296XA 0 LCD HINGE COVER SILVER 1 K30 DFHM0302XA 2...

Page 73: ... 2 K80 DFWV99A0113 HDD MOUNTING KIT 1 K80 1 DFHM0404ZA HDD CASE UPPER 1 K80 2 DFHM0416ZA HDD CASE LOWER 1 K80 3 DFHR3589ZA HDD CASE TAB 1 K80 4 DFHR3D89ZA HDD DAMPER 1 K80 5 DFHR3F54ZA HDD CON SHEET 1 K80 6 DFHR6297ZA HDD CONNECTOR GUARD 1 K80 7 DL3UP1564AAA HDD FPC UNIT 1 K80 8 DFMX0383TA INSULATION PARTS 2 K80 9 DFMX1265ZA INSULATION SHEET HDD HEATER 1 K80 10 DFMY3208ZA THERMAL SHEET 1 K80 11 S ...

Page 74: ...126 DFMD2182ZA PLATE HEAT PIPE 1 K127 DFMD3125ZA BACK PLATE KENSINGTON 2 1 K129 DFMY0278YA THERMAL SHEET 1 K130 DFMY0447ZA CPU HEAT PIPE RUBBER 1 K131 DFMY3208ZA WLAN SHEET 1 K132 DFMY5039ZA HEAT PIPE UNIT 1 K133 DFUQ0111ZA POWER SW SPRING 1 K135 DFHR3591ZB INSU SHEET CHIP SET 1 K136 DFHR3F61YA COIN BATTERY FOOT SHEET 1 K137 DFMY3234ZA THERMAL DIFFUSION SHEET 1 K138 DFHR7518ZA H CABLE SHEET 1 K139...

Page 75: ...6 327 328 339 341 344 345 346 347 351 352 354 356 357 358 F1G1C104A042 CAPACITOR 16V 0 1µF 149 C 41 74 75 82 120 121 194 196 240 314 F1J0J4750019 CAPACITOR 6 3V 4 7µF 10 C 44 350 612 678 681 686 F1G1H1010005 CAPACITOR 50V 100pF 6 C 72 76 77 78 79 81 85 88 95 104 119 126 127 128 129 277 279 353 F1H0J1050022 CAPACITOR 6 3V 1µF 18 C 86 87 143 154 156 184 187 189 225 231 249 250 253 254 255 256 603 69...

Page 76: ...APACITOR 2V 150µF 1 C 632 633 634 F1G1C473A004 CAPACITOR 16V 0 047µF 3 C 638 F1G1H561A496 CAPACITOR 50V 560pF 1 C 645 F1H1H222A748 CAPACITOR 50V 2200pF 1 C 653 671 693 EEFCD0D101ER CAPACITOR 2V 100µF 3 C 655 683 F1H1C224A074 CAPACITOR 16V 0 22µF 2 C 656 F1H1H472A748 CAPACITOR 50V 4700pF 1 C 675 F1H1H182A748 CAPACITOR 50V 1800pF 1 C 685 F1H1E472A050 CAPACITOR 25V 4700pF 1 C 688 EEFCD0D151ER CAPACIT...

Page 77: ...000314 CPU 1 IC 2 C1CB00002360 IC CHIPSET 1 IC 3 C0JBZZ000388 IC CLOCK GENERATOR 1 IC 4 C1DB00001541 IC CHIPSET 1 IC 5 C1CB00002585 IC 1 IC 6 C1DB00001182 IC LAN CONTROLLER 1 IC 7 C3EBCG000100 IC EEPROM 1 IC 8 C1DB00001159 IC PERIPHERAL LSI 1 IC 9 C0CBCBC00137 IC REGULATOR 1 IC 10 C1CB00002540 IC TEMPERATURE CENSOR IC 1 IC 11 C0DBZYY00017 IC 1 IC 12 19 C0DBZYY00026 IC USB POWER SW 2 IC 14 C0DBZYY0...

Page 78: ... 6 13 20 29 40 641 642 643 646 801 804 B1GBCFJN0037 TRANSISTOR 11 Q 9 10 11 21 26 28 31 33 625 B1DHDC000028 TRANSISTOR 9 Q 12 14 15 17 18 19 B1MBBCA00003 TRANSISTOR 6 Q 25 27 32 617 618 619 621 623 626 XP0421300L TRANSISTOR 9 Q 30 B1DHFD000015 TRANSISTOR 1 Q 34 35 B1CFFB000001 TRANSISTOR 2 Q 600 601 602 XP0421400L TRANSISTOR 3 Q 603 604 606 B1CHRD000001 TRANSISTOR 3 Q 608 634 638 B1CFGD000003 TRAN...

Page 79: ...16W 255Ω 1 R 79 ERJ3GEYJ220V RESISTOR 1 16W 22Ω 1 R 81 82 84 85 86 88 D1HA56080001 RESISTOR ARRAY 6 R 83 87 242 D1H85604A024 RESISTOR ARRAY 3 R 89 90 91 92 152 ERJ2GEJ1R0X RESISTOR 1 16W 1Ω 5 R 95 221 D1H83304A024 RESISTOR ARRAY 2 R 100 231 632 633 645 646 708 709 727 728 ERJ2GEJ100X RESISTOR 1 16W 10Ω 12 R 119 159 184 186 187 188 189 190 193 194 208 209 212 213 219 227 238 256 258 261 277 278 279...

Page 80: ...A3YEB203V RESISTOR 1 16W 20KΩ 2 R 642 ERA3YEB303V RESISTOR 1 16W 30KΩ 1 R 643 ERA3YEB103V RESISTOR 1 16W 10KΩ 1 R 644 ERA3YEB471V RESISTOR 1 16W 470Ω 1 R 647 648 725 742 744 8 D1BDR0330001 RESISTOR 1 8W 0 033Ω 6 R 653 ERJ2GEJ684X RESISTOR 1 16W 680KΩ 1 R 655 ERJ2GEJ225X RESISTOR 1 16W 2 2MΩ 1 R 667 807 ERJ6GEYJ122V RESISTOR 1 10W 1 2KΩ 2 R 668 669 ERJ6GEYJ222V RESISTOR 1 10W 2 2KΩ 2 R 678 ERJ2RKF1...

Page 81: ...0 IC REGURATOR 1 IC 902 C0JBAE000306 IC 1 IC 903 C0JBAS000251 IC 1 IC 904 C0ABBA000093 IC OP AMP 1 IC 905 AN12945A VB IC AUDIO AMP 1 KJ 901 902 K2HC103B0197 JACK 2 KJ 903 K1QZA1AE0001 CONNECTOR 1 L 900 901 904 905 907 J0JCC0000286 INDUCTOR 5 L 902 903 J0MAB0000174 INDUCTOR 2 Q 900 905 906 B1GBCFNN0042 TRANSISTOR 3 Q 902 XP0421300L TRANSISTOR 1 Q 903 904 B1CFGD000023 TRANSISTOR 2 Q 907 B1GDCFNN0031...

Page 82: ... 3 C 805 F1J0J106A016 CAPACITOR 6 3V 10µF 1 CN 800 K1MY04BA0104 CONNECTOR 1 CN 801 K1MN06BA0134 CONNECTOR 1 CN 802 K1MY40A00001 CONNECTOR 1 CN 803 805 K1MN08AA0068 CONNECTOR 2 CN 804 807 K1KA02BA0014 CONNECTOR 2 CN 806 K1MN10BA0134 CONNECTOR 1 F 800 S K5H202Z00005 FUSE 2A 32V 1 IC 800 C0EBE0000460 IC 1 IC 801 C1DB00001417 IC FLAT PAD CONTROLLER 1 Q 800 801 B1GKCFJN0004 TRANSISTOR 2 R 800 ERJ2GEJ27...

Page 83: ...OR USB 1 CN 604 K1MN10BA0134 CONNECTOR 1 D 600 B0KB00000044 DIODE 1 D 603 DEDRB081L20 DIODE 1 IC 600 C0JBAZ002422 IC FET SWITCH 1 IC 601 C0JBAC000382 IC LOGIC 1 IC 602 C0DBAYY00204 IC DC DC CONVERTER 1 IC 603 C0DBZGD00016 IC 1 IC 604 C0DBZYY00026 IC USB POWER SW 1 IC 605 C0EBE0000460 IC 1 KJ 600 601 K1QZA1AE0001 CONNECTOR 2 L 600 601 J0JJC0000015 INDUCTOR 2 L 602 J0MAB0000200 INDUCTOR 1 L 603 G1C2...

Page 84: ...OR 1 16W 0Ω 2 R 926 DEARA8AJ473M RESISTOR ARRAY 1 R 927 928 ERJ2GEJ270X RESISTOR 1 16W 27Ω 2 R 929 ERJ2GEJ152X RESISTOR 1 16W 1 5KΩ 1 X 900 H2D600400005 OSCILLATOR 6MHz 1 EXTENAL ANTENNA PCB CN 1 K1QZB2AA0002 COAXIAL CONNECTOR 1 CN 2 3 4 5 K1QZA1AE0001 CONNECTOR 4 BLUETOOTH PCB C 1 F1J0J106A016 CAPACITOR 6 3V 10µF 1 C 2 4 7 11 F1G1C104A042 CAPACITOR 16V 0 1µF 4 C 3 5 F1G1H102A496 CAPACITOR 50V 100...