background image

ー 28 ー

ー 29 ー

■ 

Spacer 

 To straighten twists in the Tro-Reel unit. 

■ 

Sheath repair cover 

Insert a flat tip screwdriver between the 

clip and the Tro-Reel and pry down with 

the screwdriver.

● 

How to remove a spacer

● 

How to install a spacer

1. Loosen clip screws and align B 

with the Tro-Reel unit installation 

intervals.

2. Snap the clips to the Tro-Reel 

units.

3. Make sure the screws are 

tightened  securely. Failure to do 

so may cause damage due to 

falling of equipment.

Clip

Screw

B

Attachment

Tro-Reel unit

Interval between

units

B

B

Screwdriver

Attachment

Tro-Reel

Clip

Nut

Cover

Cover screw

Tro-Reel unit

80mm

Conductor cleaner installation

 

Set the distance from the bottom surface of the Tro-reel 

   conductor to the center of the collector arm mount rod 

   (not included) to 95mm (in the center of the conductor clerner 

   mounting tolerance movable range 95±20mm)

Tro-Reel unit

Adjustment screw

95±20

Conductor cleaner

25×25mm

Collector arm mount rod,

25×25mm (not included)

The conductor cleaner must be mounted parallel to the 

Tro-Reel unit without any twisting.

When cleaning is complete, either remove the conductor 

cleaner, or tighten the adjustment screw so that the brush 

doesn’t touch the conductor.

Notes

10

Installation Procedures for other parts

(Permitted movable range)

1. Cut 80mm off of each end of the 

insulating sheath.

2. Fit on a Sheath repair cover .

For indoor and outdoor use.

When power is to be fed from the joint of Tro-Reel units, cut 40mm off of each end of 

the insulating sheath and connect them to the terminal plates. Drill a φ5mm hole in 

the conductor and insert a knock pin through the hole.

 Failure to do so may cause 

damage due to falling of equipment.

The terminal screws must be securely tightened.

tightening torque 6.9

7.9N

m

Failure to do so may cause fire.

Be sure to use a file of φ5 size. 

The φ5mm knock pins must be securely fitted.

 

    Failure to do so may cause damage due to falling of equipment.

■ 

Center feed-in joiner

 

 To feed power from an intermediate point on a line or from a joint between Tro-Reel units.

150

200mm

Center feed-in joiner

200

1000mm

Hanger support point

Center feed-in joiner

< 300A > (applicable wire of 150mm

2

 or less, or 100mm

2

×

2)

1. Cut 80mm off of the insulating sheath.

  Cut the insulating sheath completely off 

the recess on the side.

2. Sandwich the conductor and the power 

wire crimp-on terminal between the 

terminal plates, and tighten three 

screws with a hex wrench [ Setting 

Torque 6.9

7.9N

m].

  Failure to do so may cause fire.

3. Fit on a cover.

1. Cut 40mm off of each end of the insulating sheath.

  Cut the insulating sheath completely off the recess on the side.

2. Sandwich the conductor and the power wire crimp-on terminal between the terminal 

plates, and tighten three screws with a hex wrench [ Setting Torque 6.9

7.9N

m].

  Failure to do so may cause fire.

3. Connect the conductors with the terminal plates and drill

  φ5mm boles in the conductors.Insert knock pins through the holes.

4. Fit on a cover.

  Apply the insulator along the center line of the insulating sheath cutaway.

● 

When power is fed from an intermediate 

   point on a line

■ 

When connecting units and feeding power simultaneously

● 

When connecting units and feeding 

   

power simultaneously

Terminal plate

Crimp-on terminal

(Accompanying)

Power wire

Tro-Reel unit

80m

m

hex wrenc

h

(not included)

Drill a knockout

hole here.

Feed-in cover

Cover screw

Tro-Reel unit

Terminal plate

Power wire

φ

5mm 

drill bit

Drill

φ

5mm knock pin

40mm

40m

m

< 200A > 

(applicable wire: 60-100mm

2

)

Use the special crimp-on terminal (included).

Special crimp-on terminal for 200A

Crimp here

23

25mm

80mm

Making additional cuts midway makes it 

easier to peel off the insulating sheath.

Terminal plate

Tro-Reel unit

Power wire

Crimp-on terminal (not included)

Terminal screw

M12

Hex key wrench

(not included)

Drill a knockout

hole here.

Power wire

Feed-in cover

Cover screw

80mm

Terminal plate

Power wire

φ 

5mm knock pin

φ 

5mm drill bit

Drill

40mm

40mm

Tro-Reel unit

Offsetting mounting positions 

makes installation easier.

Caution

To prevent terminal screws from 

loosening due to vibration, a center 

feed-in joiner must be mounted 200 to 

1000mm away from the hanger support 

point.

 

Failure to do so may cause fire.

Caution

Notes

Notes

< 60A

150A >

(Wire units must be 50mm

or less)

■ 

When power is fed from an intermediate point on a line.

Summary of Contents for Tro-Reel 150A

Page 1: ... Otherwise electric shock may occur Be sure to do a pre use test run of equipment and do periodic inspections Otherwise electric shock fire or damage due to falling of equipment may occur When damage and crack occurred in the insulating sheath of the duct please change the duct Otherwise sparking may occur causing fire poor contact or derailing of the trolley etc This product is for general indoor...

Page 2: ...lace where corrosion resistance is absolutely necessary for example at ocean district cement factory or sewage treatment plant Electric shock fire or damage due to equipment falling may occur In case of using outdoor or at a very damp indoor use hanger with an insulator Position the opening of a unit facing downward or sideways If installed with the opening facing upward a unit may produce sparks ...

Page 3: ...Adjust to proper length Check whether there is loosening of the nut of the coil spring Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3 to 6 months Exchange products End tension insulator Check whether there is loosening of the fixation screw or the terminal screw Once every 3 to 6 months Retighten Check whether the resin has not been damaged Once every 3...

Page 4: ...en Does not a bolt for electric wire connection of the feeding in terminal part have the slack Retighten Are not there the cracks and damaged on a resin part When damage and crack occurred in it please change it Are not there a loser of the cover part the falling off When loser and the falling off occurred confirm the state of the cover and please install the cover Is not there the exposure of the...

Page 5: ...se adjust so that the gap between the ducts is set to 15mm 5mm Is the coil spring set definitely Length of the coil spring L 115 125mm L Please adjust it to reasonable length Ambient temperature L the case of less than 10 115mm the case of 11 40 125mm Does not a nut a double nut of the coil spring part have the slack Retighten Isn t there the slack of a bolt for electric wire connection of the fee...

Page 6: ...on line by the time of the next check The center of the both sides of the collector arm attachment and Tro Reel unit arranges Tro Reel unit Collector arm attachment Please revise it so that the center matches Is there any ark generated protrusion Remove the protrusion convex on the arc scratch using a file Is there any mounting nut loosen Retighten Is there any curve or variation on the arm Replace...

Page 7: ...lease be sure to confirm if follow or not the precautions during the work and after installation Otherwise fire electric shock or damage due to falling of equipment may occur Coil spring length If the Tro Reel unit is tilted the collector arm will separate from the wires Be sure to correct any tilting found during installation A spacer to prevent tilting and twisting is also available 15 Inclination...

Page 8: ...e at a heavily vibrating position or outdoor is 2m or less distance Center fixed insulator When part of the Tro Reel unit is installed on a horizontal curve it should be attached at the joint between the curved section and the straight section to maintain tension in the straight section Fixed end insulator with bolt Fixes one end of the Tro Reel unit for easy tension application during installatio...

Page 9: ...dard installation A Collector arm mount rod 25 25mm not included A 2 5 2 5 B 2 B 1 Two stage installation A A B 2 B 1 B 3 B 2 B 1 Horizontal installation A A 40mm or more B1 B2 The asterisk indicates the conductor sliding surface Installation size mm mm The following drawing shows the dimensions for mounting Ⅰ beams and other building structures support brackets not included and Tro Reel unit to Ⅰ...

Page 10: ...tetensioninsulator End tension insulator Joint Joint Coil spring Hanger Center fixed insulator Intermediatetensioninsulator End tension insulator Collector arm Joint Power supply For brackets adjacent to Center fixed ediate insulators use a shape bracket 75mm 40mm 5mm or larger Range of practical collector servicing 4m or less 4m or less approx 0 5m approx 0 5m Collector arm mount rod 25 25mm not ...

Page 11: ...erval Minimum curve radius Rated current of collector arm Hanger interval curved sectoin staight section 800mm 30A 60A 100A 1200mm 2400mm 0 5m or less 4m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 4m or less 4m or less approx 0 5m Fixed intermediate insulator bracket not included Center fixed insulator Center fixed insulator End tension insulator End tens...

Page 12: ... less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 0 5m or less 4m or less 4m or less 0 5m 0 5m 4m or less 4m or less 50m or longer 0 5m 0 5m Center fixed insulator Center fixed insulator Center fixed insulator Intermediate tension insulator Intermediate tension insulator bracket not included Intermediate tension insulator bracket not included Center fixed insulator bracket not...

Page 13: ... drawn to show the work clearly Fixed end insulator bracket In case of using hanger with an insulator φ11 B B A 46 Fixed end insulator section In case of using hanger with an insulator Intermediate bracket for hanger h Fixed end insulator bracket End tension insulator bracket fixed end insulator bracket with bolt Intermediate bracket for hanger approx 0 5m 4m or less 4m or less 46mm 100mm 4m or le...

Page 14: ...ize 40 40 5 75 40 5 100 50 5 A size 250 300mm B size Minimum Standard 75mm 100mm Type and use brackets For hanger For end tension insulator For intermediate tension insulator For center fixed insulator For intermediate tension insulator In case of using hanger with an insulator End tension insulator bracket Center fixed insulator bracket Center fixed insulator bracket Intermediate tension insulato...

Page 15: ...he straightener to remove curl in the coil and prevent unit twisting Measure the distance between the brackets at both ends the range of practical collector servicing 1m and cut the unit to that length When a fixed end insulator is used When a fixed end insulator with bolt is used One end tension system Cutting the unit to the length of the line Both end tension system Length of Tro Reel A 350mm D...

Page 16: ...he end of the Tro Reel insulating sheath Attach the special washer and terminal plate Tighten the terminal plate screws 2 Drill a φ5mm hole into the Tro Reel conductor and drive in a knock pin Insulating sheath Tro Reel unit Special washer φ5mm drill bit Terminal plate 45mm Screw Knock pin 4 Be sure to mount the special washer Failure to do so may cause damage due to falling of equipment Notes The...

Page 17: ...ount the Tro Reel unit How to remove the Tro Reel unit Fixed end insulator Mounting direction Hanger Tro Reel unit Bracket for hangers Pull here Bracket for hangers Mounting direction Fixed end insulator with bolt Tro Reel unit Pull here 46mm Hanger with insulator Fixed end insulator Close together 20 75 Insulator Special washer Fixing piece M10 Bolt for hanger Hanger Insulator Push here Pull down...

Page 18: ...to the insulator Cover Special washer Insulator Insulator Insert into the groove Terminal plate End tension insulator bracket End tension insulator Nut bolt M12 I beam L Coil spring Tro Reel unit 10 or lower 11 40 Ambient temperature during installation 115mm 125mm L 2254 1568 Tension N 6 7 Feeding power to the Tro Reel Power can be fed from the line end via an end tension insulator Connect the po...

Page 19: ...o so may cause poor collector arm contact When you want to use the collector arms with centerring horizontally please contact Panasonic electric Works Ltd In a horizontal ways case be sure to use the horizontal support parts Failure there is a risk of derailment or loose arms collector Distance to the center of the collector arm from the center of the duct Notes Tro Reel unit Collector arm Collect...

Page 20: ...eel unit 80mm Conductor cleaner installation Set the distance from the bottom surface of the Tro reel conductor to the center of the collector arm mount rod not included to 95mm in the center of the conductor clerner mounting tolerance movable range 95 20mm Tro Reel unit Adjustment screw 95 20 Conductor cleaner 25 25mm Collector arm mount rod 25 25mm not included The conductor cleaner must be moun...

Page 21: ... a hex wrench Setting Torque 6 9 7 9N m Failure to do so may cause fire 3 Connect the conductors with the terminal plates and drill φ5mm boles in the conductors Insert knock pins through the holes 4 Fit on a cover Apply the insulator along the center line of the insulating sheath cutaway When power is fed from an intermediate point on a line When connecting units and feeding power simultaneously W...

Page 22: ... wrench not included 80mm Tro Reel unit Terminal plate Bypass wire φ5mm knock pin φ5mm drill bit Drill 40mm 40mm Bypass wire Feed in cover Cover screw Caution Be sure to use a file of φ5 size Terminal screws and φ5mm knock pins must be securely tightened tightening torque 6 9 7 9N m Failure to do so may cause poor collector arm contact or damage due to falling of equipment Notes Be sure to use a f...

Page 23: ... to do so may cause poor collector arm contact or damage due to falling of equipment Notes 200A and 300A 1 Cut 40mm off of each end of the insulating sheath Cut the insulating sheath completely off the recess on the side 2 Sandwichthe conductor between joiner terminals Tighten the bolts with a hex wrench tight Setting Torque 6 9 7 9N m Failure to do so may cause poor collector arm contact or damag...

Page 24: ...lector arm derailing Notes Notes Cover Guide Cap φ5mm hole Tro Reel unit 20mm knock pin φ5 18 7A I beam Use a tandem type collector arm and set the traveling speed for switching sections to 60m min or less Be sure to use only the specified dimensions for each mounting part Failure to do so may cause poor collector arm contact or separation from wires In the case using at outdoors Please contact Pa...

Reviews: