Panasonic YC-300WY, Operating Instructions Manual

Page 1: ...or your purchase of Panasonic welding power source Before operating this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YC 300WY4HJE YC 500WY4HJE YC 500WX4HJE Panasonic Welding Systems Tangshan Co Ltd TSM81248 03 ...

Page 2: ...nce Please bear in mind that this product may not be brought as is into the EU The same restriction also applies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ...

Page 3: ...O p e r a t i o n 10 M a i n t e n a n c e A n d I n s p e c t i o n 17 P r e c a u t i o n s 19 C o n n e c t i o n W i t h O t h e r E q u i p m e n t 23 T r o u b l e s h o o t i n g 25 C i r c u i t d i a g r a m 27 P a r t s L i s t 28 P a r t s L a y o u t D r a w i n g 29 O u t l i n e D r a w i n g 30 C h a r a c t e r i s t i c s O f I n d i v i d u a l W e l d i n g M e t h o d s 31 ...

Page 4: ...eriodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this pro...

Page 5: ...ng above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauster...

Page 6: ...the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like around the welding m...

Page 7: ... g guarding of industrial equipment e The health of the people around e g the use of the pacemaker and hearing aids f Equipment used for calibration or measurement g The immunity of other equipment in the environment the user shall ensure that other equipment being used in the environment is compatible this may require additional protection measures h The time of day that welding or other activiti...

Page 8: ...YC 500WY4 YC 500WX4 415 ...

Page 9: ...MIX TIG V 10 4 21 A C STD TIG V 10 8 22 A C HARD TIG V 10 8 22 Rated A C output voltage A C SOFT TIG V 10 4 18 A C STD MIX INITIAL CRATER current A 10 300 D C INITIAL CRATER current A 4 300 A C SOFT INITIAL CRATER current A 10 200 A C HARD INITIAL CRATER current A 20 300 Rated duty cycle 440 Gas preflow time s 0 3 Gas postflow time s 2 20 Upslope time s 0 or 0 1 5 N B 1 Downs lope time s 0 or 0 2 ...

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Page 11: ...fuse Power supply cable should be 14mm2 or more in sectional area if its length is more than 10m If an engine generator is used it should be provided with an inverter of capacity from three to five times of that of the welder with compensating winding for thyristor equipment 2 Required equipments and materials Prepare the following equipments and materials to perform welding work TIG welding TIG w...

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Page 29: ...ure at min and water quantity at 0 7 or more When using the water tank Replace cooling water with a new one 1 or 2 times per 6 months Deposited fur may cause the pump motor to rortate and the water line of torch and flow rate switch may become clogged accordingly When using non freezing fluid For non freezing fluid always use glycols If this antifreeze mixing ratio is increased cooling water visco...

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Page 32: ...Automatic TIG filler Connection with TIG MATE YJ 1052THGE Sold separately Connect the TIG MATE control cables as illustrated in drawing below 2 4 ...

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Page 35: ...CIRCUIT DIAGRAM YC 500WY4 WX4HJE 27 R100 ...

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Page 37: ...24 R5 R6 Resistor RX274H20W5R0JW 2 25 S 1 Switch ASW220TK392 1 26 S 2 3 Switch ADS850CF1A02 2 27 S4 Switch VLA04B1 2 1 28 S 5 Switch SRM125F2098N 1 29 S6 Switch VLA04B1 2 1 30 S 7 Switch VLA04B1 2 1 31 T6 Control transformer TSMU0160 1 32 SOL Gas valve J540 716 1 33 T 1 T3 Control transformer TSMU0006 2 34 T 2 Control transformer TSM11667 1 35 36 T5 Control transformer TSMU0163 1 37 VRl 2 3 Variab...

Page 38: ...or SFW40A100 8 25 R5 6 Resistor RX274H20W5R0JW 2 26 MCB Switch NDM1 63H50 3P 1 27 S2 3 Switch ADS850CF1A02 CD3 13 CF1G BB 2 28 S4 Switch SR W102A 30BB 1 29 S5 Switch RS25 6 1 30 S6 Switch SR W102A 30BB 1 31 S7 Switch SR W102A 30BB 1 32 PCB7 PC Board JIG TSM9508 1 33 SOL Gas valve J540 716 1 34 T1 Control transformer TSM24002 1 37 T4 Control transformer TSM05329 1 38 VR1 2 3 4 8 10 Variable resisto...

Page 39: ...NG YC 500WＹ4 ＷＸ４HＪE LEFT SIDE VIEW 10 42 12 11 23 24 21 19 32 9 4 50 51 40 36 7 52 53 30 LIGHT SIDE VIEW FRONT VIEW 47 37 1 26 44 33 39 46 34 17 16 29 25 28 27 13 45 43 41 5 6 30 48 55 54 18 20 3 2 38 15 22 14 49 8 21 31 ...

Page 40: ...YC 300WY4HGE 4 42 44 37 45 49 45 34 46 40 56 58 57 55 32 22 13 12 8 25 20 3 50 41 19 59 7 21 ...

Page 41: ...YC 500WY ...

Page 42: ...YC 300WY4HGE ...

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Page 46: ...pplies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization a...