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• 

Do not operate the tool at excessive fluid temperatures operator discomfort and potential burns can result at 

high oil temperatures.

• 

Do not clean inspect or repair the tool while connected to the power source. Accidental engagement of the tool 

can cause serious personal injury.

• 

Oil injection hazard exists with this tool. Oil injection is a condition where hydraulic oil is injected under the 

skin from pressure in the line. Always wear gloves and repair any leaks immediately. Never carry a tool by the 

hoses.

• 

Do not use damaged equipment. Immediately replace any damaged hoses, fittings, or other components 

showing wire braid, nicks, cuts, damage or abrasions. Failure to do so may result in equipment damage and / or 

personal injury or death.

• 

Clean up any oil or fluid spills immediately.

3.3. Personal/Safety equipment

• 

Never wear loose clothing that can get entangled in the working parts of the tools or be careless with hands, 

feet or other body parts around the working parts of the tools. Hydraulic tools exert high torque and force and 

can cause serious injury or death if improperly used.

• 

When working near electrical conductors, always assume that the conductors are energized and that hoses and 

clothing can conduct harmful electricity. Use hoses labeled and certified as nonconductive.

• 

Always wear safety equipment such as oil injection resistant work gloves, safety glasses, safety boots, ear 

protection and other safety apparel dictated by your supervisor applicable for the job you are doing and the tool 

you are using.

• 

The use of an compressed air, which must be less than 8 BAR (116 PSI), to blow parts clean or to blow them 

dry after being cleaned with a solvent will cause particles of dirt and/or droplets of the cleaning solvent to be 

airborne. These conditions may cause skin and/or eye irritation. When using an air jet do not direct it toward 

another person. Improper use of air jet could result in bodily injury.

3.4. Safety precautions

• 

Always wear protective equipment such as gloves, safety glasses, ear protection and safety shoes.

• 

Do not wear clothing which may become entangled in the tool.

• 

Always keep work area free of tools or any other objects which may impair sound footing.

• 

Caution oil injection hazard exists with this tool. Oil injection is a condition where the hydraulic oil is forced 

under the skin through pressure in the line. Always wear gloves, do not carry the tool by hydraulic hoses, and 

repair leaks immediately.

• 

Do not operate the power unit until you have been properly trained or under the supervision of a qualified 

instructor.

• 

Never store engine oil or hydraulic oil near oxygen tanks or lines.

• 

Never add engine oil or hydraulic oil when a spill might come in contact with your oxygen lines, torch or fittings.

• 

Clean up spills immediately.

• 

Never perform grinding or sawing operations that direct sparks into the close proximity of the power unit or 

flammable materials.

• 

Always turn power unit "OFF" and disconnect hoses before performing any maintenance.

6 av 34

OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 

 

@Pandrol 2021

 

         

Summary of Contents for 03700A

Page 1: ...Partners in excellence ENG_OMM_ELECTRIC_POWER_UNIT_P01 30th November 2021 OPERATION AND MAINTENANCE MANUAL Electric Power Unit MODEL 03700A...

Page 2: ...people who handle and operate the machine It is originally written in English and translated into the local language by Pandrol Pandrol reserves the right to change specifications equipment instructi...

Page 3: ...Final calibration and double check 16 11 Review of hydraulic principles 17 11 1 Hydraulic formulas 17 11 2 Back pressure 17 12 Maintenance 18 12 1 General 18 12 2 Warning labels and information symbo...

Page 4: ...manifold parts diagram 30 15 9 Tool manifold parts list 31 15 10 Electric diagram 32 16 Disclaimer 33 17 Contact 33 18 Recycling and Environment 33 4 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_E...

Page 5: ...ersonnel well informed and educated in general railway workmanship and specifically in the conditions standards and regulations on specific rail track The machine may only be used for its specified pu...

Page 6: ...ur supervisor applicable for the job you are doing and the tool you are using The use of an compressed air which must be less than 8 BAR 116 PSI to blow parts clean or to blow them dry after being cle...

Page 7: ...ation Maintenance Manual and have received training and information from Pandrol In order to avoid personal injury and or material damage everyone involved with assembling starting up or overhaul must...

Page 8: ...r 1 10 GPM circuit at 2000 PSI for hydraulic tool operations in buildings or other closed environments It is perfect for maintenance shop testing of tool repairs The unit is equipped with heavy duty w...

Page 9: ...priate flow control valves See valve positioning in this manual To change tools turn the control valves to the off position To shut down the power unit turn the control valves to the OFF position and...

Page 10: ...ore disconnecting hoses Once the tool has been changed turn the valves to the ON position depending on flow requirements of the tool being used 5 3 Cold weather operation Hydraulic system performance...

Page 11: ...power supply Repair any leaks or obvious damage to power unit Maintenance to be performed by qualified maintenance personnel only Read Operation manual to understand operational characteristics befor...

Page 12: ...with thermal measurement device If over 140 Degrees F 60 Degrees celsius Check the following Hydraulic oil to full mark in tank Adequate clearance for air circulation around power unit Power unit shou...

Page 13: ...lic oil has reached approximately 70 90 degrees 21 32 celsius 7 1 Flow calibration Fig 4 Connect the 03600 female coupling onto the 10 GPM male port and the male coupling into the return female port O...

Page 14: ...jam nut on the 00139 relief valve with a 3 4 deep socket Or similar tool turn the adjustment screw clockwise to increase relief setting A 1 4 hex key will be needed for adjustment turn top valve on n...

Page 15: ...ately 1500 PSI this pressure will remain on the gauge until the 00141 01 flow control valve is adjusted Slowly turn the adjustment screw counterclockwise until pressure suddenly drops to zero Tighten...

Page 16: ...ow control valve Loosen jam nut and very slightly turn adjustment nut clockwise and tighten jam nut Remove the gauge and turn valves on and off connect it to the 10 GPM port If it goes on easily adjus...

Page 17: ...le tools with 2000 PSI operating pressure are installed on a system with 250 PSI back pressure This leaves 1750 PSI as a maximum tool pressure Imagine a system with 500 PSI back pressure 2000 Minus 50...

Page 18: ...wide range of operating conditions Have tool inspected at least annually by Pandrol or a Pandrol qualified service representative to determine if tool is in need of safety changes or worn part replac...

Page 19: ...nd information symbols on the machine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Pandrol 19 av 34 OPERATION AND MAIN...

Page 20: ...Serial numbers must not have been altered defaced or removed Such action voids limited warranty 13 1 Exclusions to limited warranty This limited warranty is exclusive and is in lieu of any other warr...

Page 21: ...GPM circuits 5000 watt generator 02050RM Modular power unit 1 9 GPM 03700A Electric power 1 10 GPM or 2 5 GPM circuits Grinders 09200A Precision frog grinder 06000 Profile grinder 06950 06950A Multi...

Page 22: ...rigger versions available 00800A 16 Rail saw 05000 Hand pump weld shear 02500 10 GPM 1 Impact wrench 08300 Spike driver 01600A 5 GPM 1 Impact wrench 01100RM Light weight spike puller Other products Hy...

Page 23: ...15 Assembly 15 1 Flow diagram 23 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 24: ...15 2 Frame parts diagram 24 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 25: ...15 3 Frame parts list 25 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 26: ...15 4 Engine and pump parts diagram 26 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 27: ...15 5 Engine and pump parts list 27 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 28: ...15 6 Hydraulic and starter relay parts diagram 28 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 29: ...15 7 Hydraulic and starter relay parts list 29 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 30: ...15 8 Tool manifold parts diagram 30 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 31: ...15 9 Tool manifold parts list 31 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 32: ...15 10 Electric diagram 32 av 34 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_ELECTRIC_POWER_UNIT_P01 I 30th November 2021 Pandrol 2021...

Page 33: ...of Pandrol All components of the product can either be Recycled Taken care of Be re used We recommend you to follow your local region regulations of environmental and recycling policies 18 Recycling...

Page 34: ...Find out more at pandrol com Pandrol Pandrol Partners in excellence...

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