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© Panduit Corp. 2018 

OPERATION MANUAL 

CT-2002CH

 

 

CT-2002CH: PA29258A01_00   

 

 

Page: 6 of 6 

 

 

 

 

6-2018 

 

MAINTENANCE 

 

PERIODIC MAINTENANCE 

1. 

Daily maintenance is important to keep the tool in good working condition.  Keep the head clean 
and free of debris. Excessive dirt and grit can contribute to the premature wear of the tool's 
mechanical parts.  Always replace the dust cap on the connector fitting, and store the tool in its 
clean, dry carrying case when not in use. 

 

2. 

Particular attention should be made in keeping the tool head openings free of foreign matter and 
debris.  When using the tool regularly, check that no foreign matter or debris exists in the open 
areas between the ram and tool head.  Thoroughly clean and lubricate the tool head.  A tool that 
is dirty with excessive foreign matter may jam and become damaged during operation. 

 

3. 

The hydraulic system has been calibrated and sealed at the factory.  

 

 

4. 

As long as  the daily maintenance procedures are adequately carried out, the tool will provide 
quality service for years.  However, if problems are experienced, please contact Technical 
Support at 1-800-777-3300.  

 

CLEANING AND LUBRICATION OF TOOL HEAD  

Thorough cleaning and lubrication of the tool head is recommended annually, depending on usage.  It is 
recommended that the CT-2002CH  Tool be returned to Panduit  Global Service Center

 

for  proper 

maintenance by our trained service staff. 

 

VISUAL INSPECTION 

1. 

Visually inspect tool for cracks or damage that may affect tool performance. 

 
2. 

Visually inspect indenters for cracks, chips or damaged surfaces. 

 
3. 

Visually inspect tool for loose or missing components and evidence of loss of hydraulic fluid. 

 
4. 

If tool is damaged, or if parts are missing, contact Panduit Technical Support. 

 

FORCE INSPECTION / CALIBRATION 

Inspect the compression force of the crimp head monthly, whenever possible damage has occurred, or 
as often as operating conditions warrant.  
 
The tool output force can be certified by using a Panduit Compression Gauge, PG-1  (purchased 
separately,  see Optional Accessories on Page 1);  or return tool to Panduit  Global Service Center for 
maintenance and calibration. 
 
 

CONTACT INFORMATION 

Panduit Global Service Center (USA) 

16530 W. 163

rd

 Street 

Lockport, IL  60441 

 
Technical Support: 

1-800-777-3300 

Panduit EMEA Service Center (EUR) 

EMEA Tool Service Center  
Bedrijvenpark Twente 360  
7602 KL Almelo  
 

tel + 31 546 580 451 

 

Summary of Contents for CT-2002CH

Page 1: ...IE INSTALLATION 4 TOOL OPERATION 5 MAINTENANCE 6 PERIODIC MAINTENANCE 6 CLEANING AND LUBRICATION OF TOOL HEAD 6 VISUAL INSPECTION 6 FORCE INSPECTION CALIBRATION 6 CONTACT INFORMATION 6 Email techsupport panduit com EU Website www panduit com emea EU Email emeatoolservicecenter panduit com www panduit com Technical Support Tel 1 800 777 3300 Panduit Europe EMEA Service Center Almelo Netherlands Tel...

Page 2: ...mation Hydraulic Pump System for the CT 2002CH CT 902HP Hydraulic Pump System is factory preset at 10 000 PSI 700 kg cm 2 Pump shuts off when cycle is complete Will not release until the down switch is activated CT 900HPH Electrically non conductive 10 ft hose Supplied pre filled with hydraulic fluid for fast start up CT 902RCH Remote Control Handle To ease operation of the Hydraulic Tool System D...

Page 3: ...g this tool WARNING Electric Shock Hazard This tool is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment WARNING Wear eye protection when operating or servicing this tool Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil WARNING Skin Injection Hazard Oil under pressure easily punctures...

Page 4: ...se only IMPORTANT INFORMATION Keep the tool head portion clean and free from debris Excessive dirt and grit can contribute to the premature wear of the tool s internal mechanical parts When not using the tool regularly check that no foreign matter or debris exists in the open areas between the indenters in the tool head Soap and a damp cloth should be used to clean the tool body Always store the t...

Page 5: ...fy correct die set by die part number 2 Color coding dot for verification may be found on the front and or back of die set not applicable to die sets with a letter suffix DIE INSTALLATION See Figure 1 on Page 3 CAUTION DO NOT operate tool without dies installed 1 Remove any current dies from the tool ram by depressing both of the related die release buttons nearest the die half to be removed and p...

Page 6: ... sure to keep the hydraulic fittings on the tool head hydraulic pump and hydraulic hose free from contaminates Failure to do so may lead to malfunction of the tool head and or hydraulic pump 3 Connect the coupling of the tool head onto the coupling of the hydraulic hose ensuring a fully threaded tight connection 4 Refer to the operation manual provided with your particular hydraulic pump system fo...

Page 7: ...nical Support at 1 800 777 3300 CLEANING AND LUBRICATION OF TOOL HEAD Thorough cleaning and lubrication of the tool head is recommended annually depending on usage It is recommended that the CT 2002CH Tool be returned to Panduit Global Service Center for proper maintenance by our trained service staff VISUAL INSPECTION 1 Visually inspect tool for cracks or damage that may affect tool performance 2...

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