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© Panduit Corp. 2014 

OPERATION MANUAL

 

CT-2500 and CT-2500/E

 

 

Page 10 of 

10

 

 

  

ATTENTION: 

Do Not  place the battery in your pocket or in your toolbox if there are any 
conductive materials in it such as coins, keys, tools or other metallic parts. 

 
 

TERMINATIONS PER BATTERY CHARGE 

The estimated number of terminations before the battery will need to be recharged is dependent on 
variables such as the terminal size and type being terminated, ambient temperature, and time 
lapsed between termination cycles as well as other variables.    
 

BATTERY CHARGER 

Read the instructions supplied with the battery charger. 
 
 

TROUBLESHOOTING 

 

Before You Begin: 
1. 

Make sure that the battery is charged.  Recheck the battery after several minutes to make 
sure the battery is holding its charge. 

2. 

Use a 

nonflammable

 contact cleaner or pencil eraser to clean the electrical contacts on the 

battery and crimping tool. 

3. 

Reinstall the battery and check the tool again. 

 

Problem 

Probable Cause 

Probable Remedy 

Tool is inoperative. 

Dirt, contaminants, etc., in ram 
area of tool. 

Clean tool. 

Crimping tool battery contacts 
damager. 

Reform contacts. 

Tool components worn or 
damaged. 

Return tool to 

Panduit

 Tool Division. 

Dies stop during operation. 

Oil level is low. 

Return tool to 

Panduit

 Tool Division. 

Air in hydraulic system. 

Pull trigger and hold retract button 
simultaneously.  Hold for 
approximately 10 seconds. 

Tool loses oil. 

Damaged internal seal. 

Return tool to 

Panduit

 Tool Division. 

 
 

DISCONTINUATION OF USE / DISPOSAL  

 

 

The battery cartridge must be specially disposed of according environmental Battery 
Guidelines. 

 

For the disposal of the remaining parts, please reference environmental guidelines. 

 

Because of possible environmental damage, we recommend disposal of the tool by 
professional companies.  

 

ATTENTION: 

Do not dispose of the unit in your residential or commercial 
waste, as it would be hazardous to the environment. 

 
 

 

Summary of Contents for CT-2500

Page 1: ...G Read and understand all of the instructions and safety information in this manual prior to operating or servicing this tool Retain this manual for future reference Email techsupport panduit com EU W...

Page 2: ...attery Charger 10 TROUBLESHOOTING 10 DISCONTINUATION OF USE DISPOSAL 10 Purpose of this Manual This manual is intended to familiarize the user with the safe operation and maintenance procedures for th...

Page 3: ...pment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use or service of this tool Observe all of the safety information provided T...

Page 4: ...500CH Crimping head frame only to be used with crimping die inserts CD 525 CD 550 or CD 570 Replacement Batteries and Battery Chargers are sold separately CT 2500BC Replacement Battery Cartridge CT 25...

Page 5: ...is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death WARNING Wear...

Page 6: ...contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling...

Page 7: ...relative to the tool body The tool is very lightweight and provides good handling through an ergonomic design Description Function Piston Advances dies during crimping cycle Crimping Head Adapter Ada...

Page 8: ...00CH equipped with Locator 1 The Locator shall be used to assist in positioning the product to be crimped see Figure 3 above 2 Position the product in the proper die position by matching the product c...

Page 9: ...piston MAINTENANCE Daily Maintenance Before Use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks If damage is detected contact PANDUIT Tool Divis...

Page 10: ...e right LED does not light up the circuit of the battery is disconnected or the battery is incorrectly polarized If the nominal capacity of the battery is not achieved e g at first charge the battery...

Page 11: ...al contacts on the battery and crimping tool 3 Reinstall the battery and check the tool again Problem Probable Cause Probable Remedy Tool is inoperative Dirt contaminants etc in ram area of tool Clean...

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