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© Panduit Corp. 2014 

OPERATION MANUAL

 

CT-2500 and CT-2500/E

 

 

Page 7 of 

10

 

INSTALLATION 

CRIMPING HEAD REMOVAL / INSTALLATION 

1. 

Rotate crimping head adapter fully -- 
clockwise (see Figure 2). 

 

 

2. 

Press retract slide to lower piston 
completely. 

3. 

Pull out the pins for mounting a different 
crimping head on the adapter, or to 
change the crimping dies. 

4. 

Before installing different crimping head, 
slide the crimping dies to the full open 
position. Lock the head with the locating 
pins (see Figure 3), paying attention that 
the pins are locked securely before 
starting. 

  

ATTENTION:

 

The product to be crimped must be the type specified for the crimping head and die 
combination.  See specific crimping head information on Page 3. 

 
 

TOOL OPERATION 

Crimping using the CT-2525CH, CT-2550CH and CT-2500CH 
(equipped with Locator):

 

 

1. 

The Locator shall be used to assist in positioning the product 
to be crimped (see Figure 3 above). 

2. 

Position the product in the proper die position by matching the 
product color and the die position color code (see Figure 4). 

3. 

Press the trigger until the crimping head jaws just touch the 
terminal, holding the product securely. 

4. 

Insert the wire. 

5. 

Pull and hold the trigger until the tool has completed the 
operating cycle of crimping.  The jaws will open automatically. 

6. 

Remove the finished crimped product and wire combination. 

Crimping using the CT-2570CH: 

1. 

Position the product in the proper die position by matching the size (wire gage). 

2. 

Press the trigger until the crimping head jaws just touch the terminal, holding the product 
securely. 

3. 

Insert the wire. 

4. 

Pull and hold the trigger until the tool has completed the operating cycle of crimping.  The jaws 
will open automatically. 

5. 

Remove the finished crimped product and wire combination. 

 

Summary of Contents for CT-2500

Page 1: ...G Read and understand all of the instructions and safety information in this manual prior to operating or servicing this tool Retain this manual for future reference Email techsupport panduit com EU W...

Page 2: ...attery Charger 10 TROUBLESHOOTING 10 DISCONTINUATION OF USE DISPOSAL 10 Purpose of this Manual This manual is intended to familiarize the user with the safe operation and maintenance procedures for th...

Page 3: ...pment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use or service of this tool Observe all of the safety information provided T...

Page 4: ...500CH Crimping head frame only to be used with crimping die inserts CD 525 CD 550 or CD 570 Replacement Batteries and Battery Chargers are sold separately CT 2500BC Replacement Battery Cartridge CT 25...

Page 5: ...is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death WARNING Wear...

Page 6: ...contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling...

Page 7: ...relative to the tool body The tool is very lightweight and provides good handling through an ergonomic design Description Function Piston Advances dies during crimping cycle Crimping Head Adapter Ada...

Page 8: ...00CH equipped with Locator 1 The Locator shall be used to assist in positioning the product to be crimped see Figure 3 above 2 Position the product in the proper die position by matching the product c...

Page 9: ...piston MAINTENANCE Daily Maintenance Before Use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks If damage is detected contact PANDUIT Tool Divis...

Page 10: ...e right LED does not light up the circuit of the battery is disconnected or the battery is incorrectly polarized If the nominal capacity of the battery is not achieved e g at first charge the battery...

Page 11: ...al contacts on the battery and crimping tool 3 Reinstall the battery and check the tool again Problem Probable Cause Probable Remedy Tool is inoperative Dirt contaminants etc in ram area of tool Clean...

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