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© Panduit Corp. 2014 

OPERATION MANUAL

 

CT-2500 and CT-2500/E

 

 

Page 8 of 

10

 

  

ATTENTION:

 

The crimping process can be interrupted at any time by releasing the trigger. 

 

After having terminated the crimping process and prior to changing the heads, 
remove battery to avoid unintended starts. 

 

NOTE: 

  By sliding the retract slide in the direction of the battery, the dies can be retracted in case of 

an error or emergency. 

  The terminal can first be pre-clamped.  This allows the operator to adjust the position of the 

terminal during the crimping cycle.  To use this feature, push the trigger until the die contacts 
the terminal and then release the trigger.  The terminal can now be re-positioned or even the 
wire can still be inserted into the terminal. 

  The crimping cycle is terminated when the dies are completely closed and the maximum 

crimping force is reached, which is indicated by the auto retraction of the piston. 

 
 

MAINTENANCE 

 

Daily Maintenance 

Before Use: 
1. 

Inspect dies for wear or damage such as cracks, gouges, or chips. 

2. 

Inspect the tool for damage or leaks.  If damage is detected, contact 

PANDUIT

 Tool Division. 

 

 

 

WARNING

 

Skin Injection Hazard: 
 

  Do not use hands to check for leaks. 

  High pressure oil easily punctures skin causing serious injury, gangrene, or 

death.  If injured, seek medical help immediately to remove oil. 

 
After Use: 
1. 

Wipe all tool surfaces clean with a damp cloth and mild detergent. 

 

 

 

WARNING

 

  Do not use solvents or flammable liquids to clean the crimping tool.  Solvents 

or flammable liquids could ignite and cause serious injury or property damage. 

 

 
2. 

Place the tool in the carrying case.  Store in a cool, dry place. 

3. 

Charge the battery. 

 
 

Monthly Maintenance

 

STORAGE AND TRANSPORT

 

1. 

Thoroughly clean all surfaces. 

Always store the tool in its clean, dry carrying 
case when not in use, and during transport. 
The battery cartridge and the battery charging 
unit should be protected against humidity and 
dust. 

2. 

Oil the locating pins. 

 

Annually or After 10,000 Crimps

 

Return tool to Panduit Tool Division 

 

Summary of Contents for CT-2500

Page 1: ...G Read and understand all of the instructions and safety information in this manual prior to operating or servicing this tool Retain this manual for future reference Email techsupport panduit com EU W...

Page 2: ...attery Charger 10 TROUBLESHOOTING 10 DISCONTINUATION OF USE DISPOSAL 10 Purpose of this Manual This manual is intended to familiarize the user with the safe operation and maintenance procedures for th...

Page 3: ...pment This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use or service of this tool Observe all of the safety information provided T...

Page 4: ...500CH Crimping head frame only to be used with crimping die inserts CD 525 CD 550 or CD 570 Replacement Batteries and Battery Chargers are sold separately CT 2500BC Replacement Battery Cartridge CT 25...

Page 5: ...is not insulated When using this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning can result in severe injury or death WARNING Wear...

Page 6: ...contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling...

Page 7: ...relative to the tool body The tool is very lightweight and provides good handling through an ergonomic design Description Function Piston Advances dies during crimping cycle Crimping Head Adapter Ada...

Page 8: ...00CH equipped with Locator 1 The Locator shall be used to assist in positioning the product to be crimped see Figure 3 above 2 Position the product in the proper die position by matching the product c...

Page 9: ...piston MAINTENANCE Daily Maintenance Before Use 1 Inspect dies for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks If damage is detected contact PANDUIT Tool Divis...

Page 10: ...e right LED does not light up the circuit of the battery is disconnected or the battery is incorrectly polarized If the nominal capacity of the battery is not achieved e g at first charge the battery...

Page 11: ...al contacts on the battery and crimping tool 3 Reinstall the battery and check the tool again Problem Probable Cause Probable Remedy Tool is inoperative Dirt contaminants etc in ram area of tool Clean...

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