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© Panduit Corp. 2017 

OPERATION MANUAL

 

CT-902HP 

FAMILY

 

 

Page: 5 of 6 

CG-920  / CG-940 / CG-980 

Verifies the compression force of Panduit compression tools and 

Compression Gauge s

 

remote crimp heads. 

 

 

 

 

Dimensions: 

 

228 L x 102 H x 38 W (102 dial face) (mm) 

 

 

 

 

 

 

 

9.0 L x 4.0 H x 1.5 W (4.0 dial face) in. 

 

 

 

 

Weight:  

 

1.6 (kg) / 3.5 lbs. 

 
 

GENERAL GUIDELINES FOR MAINTENANCE OF TOOLS 

1. 

Always verify the proper size connector for the conductor, by checking the color code and the printing on the 
connector. 

 

2. 

NOTE:  CONNECTIONS UTILIZING THIS TOOL ARE U.L. LISTED AND C.S.A. CERTIFIED ONLY WHEN 

PANDUIT  COMPRESSION CONNECTORS ARE USED.  USE OF ANY OTHER BRAND OF 
COMPRESSION CONNECTORS IS NOT RECOMMENDED.

 

 

Consult product packaging, Panduit  catalog  or website for information on recommended 
connectors. 

 
3. 

Daily maintenance is important to keep the tool in good working condition.  Keep the tool head portion clean 
and free from debris. Excessive dirt and grit can contribute to the premature wear of the tool's internal parts.  
Always replace the dust cap on the coupler, and store the tool in its clean, dry carrying case when not in use.  
Particular attention should be made in keeping the tool head openings free of foreign matter and debris.  
When using the  tool, regularly check that no foreign matter or debris exists in the open areas between the 
piston and tool head. Solvent can be used on the tool head to remove any foreign matter or debris.  A tool 
that is dirty with excessive foreign matter may jam and become damaged during operation. 

 
4. 

The hydraulic system has been calibrated and sealed at the factory.  Consult our Customer Service 
Department or your local distributor if hydraulic problems are experienced. 

 

5. 

As long as the daily maintenance procedures are adequately carried out, the tool will provide quality service 
for years.  However, if problems are experienced, please contact our Customer Service Department at: 
1-800-777-3300. 

 
5. 

Avoid dropping the tool.  Extreme shock may damage the hydraulic circuit or tool head, and result in 
malfunction of the tool. 
 

6. 

If the tool is kept in cold temperatures below 23°F/-5°C for any extended time, it is advisable to return the tool 
to room temperature for 1 hour before using. 

 
 

PUMP OPERATION 

1. 

Connect male hose fitting to female tool fitting.  (Panduit Part No. for hose is: CT-900HPH.) 
Vent tank by turning air vent lever (A) [see photo on Page 2] to upright position (replace cotter pin). 
Leave vent open during tool operation. 
 

2. 

Insert electric cord (3 prong plug) into appropriate power outlet for unit being used. 
 

3. 

Depress the “DOWN” button on remote control switch to determine if solenoid is operational. 
(A “clicking” sound will be heard.) 
 

4. 

The “UP” button activates motor to generate hydraulic pressure.  Depress and hold for ram advance. 
 

5. 

To stop ram advance, release “UP” button.  Oil pressure will remain constant until “DOWN” button is 
depressed to relieve pressure.  The pump will automatically shut off when the maximum pressure is reached. 
 

6. 

To retract ram, depress and hold in the “DOWN” button.  Oil in tool cylinder will return to tank and tool will be 
ready to begin next cycle.  Retraction of the ram may be stopped by releasing the “DOWN” button. 

Summary of Contents for CT-902HP

Page 1: ...TOOLS 5 PUMP OPERATION 5 PREVENTIVE MAINTENANCE 6 TROUBLESHOOTING 6 CONTACT INFORMATION 6 WARNING Read all safety warnings instructions illustrations and specifications provided with this power tool...

Page 2: ...n using the tool CAUTION Be aware of the ejection of cable tie scrap from tool WARNING DO NOT USE THIS TOOL ON LIVE ELECTRICAL CIRCUITS WARNING Keep fingers clear of crimping tool head area during too...

Page 3: ...may vary from the enclosed product 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the...

Page 4: ...which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the...

Page 5: ...t 6 5 A 3 2 A Horsepower Delivery 200 psi 157 cubic inches minute Delivery 10 000 psi 19 cubic inches minute CT 902HPRCH Hydraulic Pump with Remote Control Handle hardwired at factory RCH Dimensions 1...

Page 6: ...ome damaged during operation 4 The hydraulic system has been calibrated and sealed at the factory Consult our Customer Service Department or your local distributor if hydraulic problems are experience...

Page 7: ...on pump is making an audible click If above step checks out determine which fitting needs to be tightened When pump is released does the hose stay rigid or flex back down If the hose stays rigid the p...

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