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INSTALLATION INSTRUCTIONS     PN256D

3.4

CRIMPING

For jacketed cable only

.

          

Note: Be careful not to break the bare fibers 

          protruding from the ferrules during this step. 

3.4.1 Slide the crimp sleeve back, freeing the aramid 

yarn. The cable jacket should nearly touch the rear 
of the backbone of the ferrule assembly.                                              

Note: Do not press the cable jacket forward to 
touch the rear of the backbone. There should be 
a gap between the jacket and backbone.

3.4.2 With the appropriate strength member (aramid 

yarn) cutters, cut the aramid yarn even with the 
flange.  

3.4.3 Flare the aramid yarn 

evenly

 around the perimeter 

of the grooved area of the backbone of the ferrule 
assembly. 

For 2.0mm/1.6mm jacketed cable

, use 

tweezers for best results. 

3.4.4 Slide the crimp sleeve over the backbone, trapping 

the aramid yarn between the crimp sleeve and the 
grooved area of the backbone. 

3.4.5

For 3.0mm jacketed cable:

 Make sure the crimp 

sleeve is seated against the flange of the backbone, 
crimp the large end of the crimp sleeve using a 
.151" hex of the FCRP5 Universal Crimp Tool. 
Using the .128" hex of the crimp tool, crimp the 
small end of the crimp sleeve over the cable jacket.

3.4.6

For 2.0mm/1.6mm jacketed cable:

 Align the front 

edge of the crimp sleeve with the front recessed 
edge of the die pocket of the FLPT crimp tool.

Note: 

The front recessed edge of the crimp die 

pocket is the side with the ribs.

Make sure the crimp sleeve is seated against the 

backbone and crimp the crimp sleeve.

3.4.7 Repeat for the second ferrule assembly.  

3.5 CLEAVING 

3.5.1 Using a cleave tool, gently make one small score 

mark across the bare fiber just above the endface of 
the ferrule.  Pull the fiber away from the ferrule and 
discard it on one of the sticky tabs provided.  A 
short stub of fiber protruding from the tip of the 
ferrule should be visible when viewed through the 
FLOUPEX10 Eye Loupe.

3.5.2 Repeat for the second ferrule assembly. 

Page 5 of 8

3.4.1

FLARE ARAMID

YARN EVENLY

FLANGE

GAP

3.4.3

JACK

PLUG

JACK

PLUG

JACK

PLUG

3.4.2

FLANGE

FIRST 
CRIMP

SECOND 
CRIMP

3.4.5

.151" HEX

 

 DIE

.

128" HEX

 

 DIE

3.4.5

3.4.6

Recessed

Edge

Crimp die

pocket

1. SCORE

2. PULL 

FIBER

3.5.1

Summary of Contents for FJJGM2.0C

Page 1: ...ETED STRIPPING DIMENSIONS 1 5 JACKETED STRIPPING DIMENSIONS 1 3 900 m BUFFERED STRIPPING DIMENSIONS 1 1 JACK ASSEMBLY JACK 1 4 PLUG ASSEMBLY PLUG IMPORTANT Due to printing variations use a rigid or th...

Page 2: ...e connector or when han dling bare optical fiber The bare fiber is very sharp and can easily damage the eye 2 2 ISOPROPYL ALCOHOL WARNING Isopropyl alcohol is flammable Contact with the alcohol can ca...

Page 3: ...maintain proper orientation of the fibers by using the A and B marks on the plug insert and boot to your specific wiring convention 3 2 3 For jacketed cable only To reduce wear on the jacket stripper...

Page 4: ...h the ferrule in a smooth forward motion The fiber is fully inserted when the buffer bottoms against the rear of the ferrule The adhesive will begin to set within seconds Note If adhesive oozes out th...

Page 5: ...t the flange of the backbone crimp the large end of the crimp sleeve using a 151 hex of the FCRP5 Universal Crimp Tool Using the 128 hex of the crimp tool crimp the small end of the crimp sleeve over...

Page 6: ...Clean the ferrule tip pad and bottom of the puck with an alcohol soaked wipe 4 5 Place a sheet of 1 m diamond polishing film onto the polishing pad Place several drops of distilled water on the diamon...

Page 7: ...JACK ASSEMBLY 6 1 Turn the snap on jack cover over in your hand so that the A and B marks inside the cover are facing you and are upright Then place each ferrule assembly in the jack cover Maintain p...

Page 8: ...of the insert Be careful not to pinch the cable The A and B on the insert should line up with the A and B on the boot 7 2 Slide the insert inside the boot until the tabs on the insert lock into the ho...

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