Panduit PAT1M4.0, Operation Manual

Page 1: ...T1M4 0 BT PAT1 5M4 0 and PAT1 5M4 0 BT Automatic Cable Tie Installation Tools PDM4 0 Dispenser PHM Feeder Hoses WARNING TO REDUCE THE RISK OF INJURY USER MUST READ INSTRUCTION MANUAL Email techsupport...

Page 2: ......

Page 3: ...l Safety Practices 10 4C Operational Safety Practices 10 5 FCC EMISSION CLASSIFICATIONS 11 6 TECHNICAL SPECIFICATIONS 12 6A Air Supply 12 6B Electrical Specifications 12 6C Noise Emission 13 6D Vibrat...

Page 4: ...oting 55 12B Functional Message Troubleshooting 57 12C Cable Tie Installation Troubleshooting 58 13 CABLE TIE CONDITION FACTORS 59 13A Cable Tie Condition Factors 59 14 WEB Browser Interface 59 14A RE...

Page 5: ...of higher quality and value Panduit products are continually being improved and updated Consequently pictures may vary from the enclosed product 2 SYSTEM SPECIFICATIONS The Panduit Corporation PAT Ca...

Page 6: ...upon release of the trigger for positioning of the tool at the next cable tie location Fig 1 LENGTH 10 12 257 mm HANDLE SIZE 1 34 34mm x 1 99 50 5 mm WIDTH 1 89 48 mm JAW WIDTH 247 6 3 mm thick HEIGH...

Page 7: ...such as Dispenser jam Tie in hose Tie in tool etc Each message is explained in the Error Messages Functional Messages or Functional Troubleshooting Checklist sections The dispenser includes a resettab...

Page 8: ...changeable allowing either end to be connected to the tool or the dispenser The feeder hose allows a single cable tie to be conveyed blown from the dispenser through the hose to the tool each cycle Fi...

Page 9: ...ows hands free operation actuation and 90 pitch adjustment of the installed tool The tool is mounted in the PATMBM4 0 so the work can be brought to the tool Depressing the foot pedal then actuates the...

Page 10: ...or future reference The term power tool in the warnings refers to your main operated corded power tool or battery operated cordless power tool 3A Work Area Safety 1 Keep work area clean and well lit C...

Page 11: ...ht in moving parts 7 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related...

Page 12: ...y Practices KEEP AWAY FROM LIVE CIRCUITS 1 Operating personnel must use caution when opening cover 2 Replacement of components and internal adjustments must be made by qualified maintenance personnel...

Page 13: ...l num rique de la classe A respecte toutes les exigencies du R glement sur le mat riel brouilleur du Canada European Emissions Warning for Class A Product is not intended for use in a residential envi...

Page 14: ...ilter regulator unit supplied by user 3 8 NPT ports Recommended source Panduit Part Number PL283N1 See Page 8 Recommended main air supply hose from filter regulator to dispenser supplied by user Recom...

Page 15: ...lso be used in a preliminary assessment of exposure A warning That the vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which th...

Page 16: ...side of dispenser as shown Fig 7A Fig 7B 7B Pneumatic System Connection For Panduit recommended air hose and filter regulator parts see Section 2D Additional Components on Page 7 1 Connect the female...

Page 17: ...8 Is the regulated airline pressure and flow to dispenser sufficient Refer to the Air Supply section on Page 12 7C Hose and Installation Tool Assembly 1 Connect either end of the PHM Feeder Hose to t...

Page 18: ...l outlet that matches the dispenser power requirements Refer to the Electrical Specifications section on Page 12 Set the power switch on the back of the dispenser See Fig 11 below to the on position I...

Page 19: ...con again The system will perform a backpressure test before displaying the newly set convey pressure Repeat if further adjustment is needed Once the desire convey pressure is met push down on the reg...

Page 20: ...strip as shown It is important to cut along the edge of the leading side of a locator pad Dotted lines represent potential cut locations Fig 15 2 Pull the end of the cable tie strip and guide the cabl...

Page 21: ...le ties out of the dispenser NEVER pry the rotary receiver or turn it or touch it with your hand Only use the Load or Unload icons to rotate the rotary receiver The Unload icon is accessed by selectin...

Page 22: ...he Menu on the PDM4 0 Dispenser displaying ready in the green bar on top of the screen The Operator Menu must be displaying the ready state for the tool to dispense cable ties Refer to the Cable Tie I...

Page 23: ...and cycled without opening the jaws This can be done by slightly relaxing pressure on the tool trigger but not enough to open the jaws and then lifting the trigger to the highest point to cycle the t...

Page 24: ...or must be emptied before it reaches its capacity NOTE Failure to empty the tip collector may cause the tool to malfunction To empty the tip collector push the tip collector forward on the tool and re...

Page 25: ...ages Unload Air Burst Bypass Chopper Convey Collector The menu has different levels that can be advanced or exited by pressing the designated icons When an icon is selected the user will be provided w...

Page 26: ...re is explained in System Power Up Setup on Page 16 MAINTENANCE SET CONVEY PSI BAR CONVEY 47 3 24 TIE PRESSURE RANGE 1M 47 52 3 2 3 6 1 5M 37 42 2 6 2 9 BACK 10 Press the BACK icon three times to retu...

Page 27: ...last menu level Level 1 Ready Menu a Press the Counters icon to view the total count to date for the PDM4 0 Dispenser and the PAT1M4 0 or PAT1 5M4 0 Tool Pressing this icon will bring up the followin...

Page 28: ...erformance record is required for planned maintenance and system performance actuation of the dispenser s Data Interface option is required Contact your local Panduit Sales Representative for details...

Page 29: ...4 0 to start new cycles by continuing to hold down the trigger at the end of a cycle There are three 3 AUTO modes 1 AUTO OFF 2 AUTO1 Fastest 3 AUTO2 Fast When you power off the PAT4 0 the AUTO mode wi...

Page 30: ...to select the language at the next menu Pressing this button will bring up the following display The menu can be displayed in the following languages English US Deutsch German Fran aise French Italian...

Page 31: ...the system review data and update counters The following error messages may be displayed at some time during operation of the PAT1M4 0 PAT1 5M4 0 Systems By following the instructions on the display...

Page 32: ...e ties loaded or a cable tie was prevented from leaving the dispenser A cable tie will remain in the dispenser due to little or no air pressure or an obstruction In all cases disconnect the air hose a...

Page 33: ...Error Screen POSSIBLE CAUSE This message will be displayed if the incoming air pressure is too low or not connected CORRECTIVE ACTION Press the Silence icon to turn the alarm signal off MAINTENANCE L...

Page 34: ...oming air pressure is too high CORRECTIVE ACTION Press the Silence icon to turn the alarm signal off MAINTENANCE PRESSURE PSI BAR BEFORE CYCLE DURING CYCLE BACK 18 Decrease the air pressure to below 8...

Page 35: ...nser use a flash light above the rotary receiver to illuminate the launch tube Verify that there are no cable ties stuck in the tube If there are cable ties stuck in the launch tube send the dispenser...

Page 36: ...a severe bend or twist in the feeder hose or the tool jaws are opened during the cycle CORRECTIVE ACTION Remove the cable tie and any obstruction from the jaw area Pressing the Back will return to th...

Page 37: ...te any bends or twists and point the tool away from yourself and others Press the Air burst icon to provide a burst of air to dislodge and advance the cable tie to the jaw area of the tool The Air Bur...

Page 38: ...icon to turn the alarm signal off To clear the cable ties from the feeder hose straighten the hose to eliminate any bends or twists and point the tool away from yourself and others Press the Air burs...

Page 39: ...ed or dirty exit sensor ERROR 9 EXIT SENSOR SENSOR DIRTY OR BLOCKED AIR BURST LOAD MAINTENANCE SILENCE HELP BACK 54 Error Screen POSSIBLE CAUSE This will occur if the exit optical sensor in the PDM4 0...

Page 40: ...essed again if the cable tie does not advance to the jaw area When the cable tie is advanced to the tool jaw area the Tie in tool message will appear and the buzzer will sound Press the Silence icon t...

Page 41: ...12 2018 ERROR 10 Blocked or dirty tool sensor ERROR 10 TOOL SENSOR SENSOR DIRTY OR BLOCKED AIR BURST LOAD MAINTENANCE SILENCE HELP BACK 60 Error Screen ERROR HELP DETACH TOOL REMOVE DEBRIS MAINTENANCE...

Page 42: ...der hose to eliminate any bends or twists and point the tool away from yourself and others Press the Air burst icon to provide a burst of air to dislodge and advance the cable tie to the jaw area of t...

Page 43: ...an earlier error or from excess debris dirt grime etc on the dispenser exit sensor lens The cable tie has not exited the dispenser and must be removed before actuating the tool CORRECTIVE ACTION Pres...

Page 44: ...ith another and notify your maintenance department PREVENTION If this same error is repeated the dispenser exit sensor lens may be cleaned with a cotton swab dampened with isopropyl alcohol Disconnect...

Page 45: ...the tool The Air Burst icon can be pressed again if the cable tie does not advance to the jaw area When the cable tie is advanced to the tool jaw area the Tie in tool message will appear and the buzze...

Page 46: ...llector Press the Back icon and resume operation If the error message appears again notify your maintenance department PREVENTION Always empty the tip collector before it is full no more than 300 cycl...

Page 47: ...shifting CORRECTIVE ACTION Press the Silence icon to turn the alarm signal off and resume operation If the message remains the system will not operate Write down the message and notify the maintenance...

Page 48: ...turn the alarm signal off See Section on Convey Pressure under Maintenance menu PREVENTION Never adjust the PDM4 0 Dispenser internal regulator ERROR 16 Tie stuck in gripper ERROR 16 TIE IN GRIPPER LO...

Page 49: ...larm signal off Lower the tension setting on the tool by turning the tension adjustment knob counter clockwise 2 clicks Fig 19 Pull the trigger to cut the tie and eject the tip from the tool Reset the...

Page 50: ...or seen service sensor PROBLEM 1 NO EXIT SENSOR SEEN SERVICE SENSOR SOON BACK 3 CORRECTIVE ACTION If this message appears operation can be resumed immediately If operation is resumed and the same mess...

Page 51: ...ACK 5 POSSIBLE CAUSE A buildup of debris in the tool gears caused by not emptying the tip collector often enough CORRECTIVE ACTION Press the Silence icon to turn the alarm signal off Remove the cable...

Page 52: ...e tie sensor often enough CORRECTIVE ACTION Press the Back icon continue and resume operation If the dispenser does not operate contact maintenance PREVENTION The dispenser must be cleaned periodicall...

Page 53: ...CAUTION ALWAYS DISCONNECT AIR SUPPLY FROM TOOL BEFORE DISASSEMBLY CAUTION ELECTROSTATIC SENSITIVE DEVICE DO NOT OPEN OR HANDLE EXCEPT AT A STATIC FREE WORK STATION The following maintenance of the PAT...

Page 54: ...position and fasten the left hand housing to the tool using the 5 socket head cap screws removed in Step 2 see Fig 20 Use a 2 5 mm hex wrench to torque the cap screws to 60 oz in 0 42 Nm 5 Replace tip...

Page 55: ...from the PDM4 0 Dispenser Use air to blow out the internal debris from the bottom port underneath the dispenser This will clear the tie sensor located on the rear plate assembly 10D Touch Screen Calib...

Page 56: ...Panduit Corp 2018 OPERATION MANUAL ENGLISH PAT1M4 0 PAT1M4 0 BT PAT1 5M4 0 PAT1 5M4 0 BT PDM4 0 PHM PA27647A01_05 Page 54 of 64 12 2018 11 MAINTENANCE LOG DATE UNIT TOTAL COUNT MAINTENANCE PROCEDURE...

Page 57: ...essure is too high 1 Press Silence icon to silence the alarm 2 Set air pressure between 65 and 85 PSIG 4 5 and 5 8 bar with a maximum 10 PSI 0 7 bar drop ERROR 05 Dispenser jam check tie loading Dispe...

Page 58: ...9 Blocked or dirty exit sensor Exit optical sensor in the dispenser is obstructed due to a cable tie or excess debris dirt grime 1 Press Silence icon to silence the alarm 2 Disconnect feeder hose from...

Page 59: ...s reached maximum number of tips 1 Press Silence icon to silence the alarm 2 Remove tip collector and empty 3 Re attach the tip collector 4 Press Back to reset the internal counter If the cable tie do...

Page 60: ...ng tool at angle to bundle C Tool is pulled on as the tie is being tensioned D Tool is held away from bundle by previously installed tie harness support or other object on bundle A Decrease tool tensi...

Page 61: ...ng systems may work as well but proper operation is not guaranteed The appearance of the WBI can be adjusted through the web browser settings 14B STATUS VIA PC Status information for the PAT SYSTEM ma...

Page 62: ...of the PAT SYSTEM A table of Module Status states is below Minor Faults may be corrected by a Reset Major faults may be corrected by using the Restore Factory Defaults If normal operation does not fo...

Page 63: ...ons An IP address is configured but no CIP connections are established and an Exclusive Owner Connection has not timed out Standby At least one CIP connection any transport class is established and an...

Page 64: ...ll connect to the network and look for a DHCP server to issue an IP Address The IP Address Mode can be changed to Static by clicking on the Change button immediately to the right PAT Web Browser Inter...

Page 65: ...mware Update page NOTE The tool MUST be connected to the dispenser before attempting to update the firmware 1 Support 2 Download Center Automatic Tools 3 Download Firmware Upgrade bin Or navigate usin...

Page 66: ...Interface RESTORE CAUTION A Restore will result in the loss of user provided settings A Reset is required to make the new settings effective CANCEL RESTORE 16H LANGUAGE The current Language for the WB...