PANHANS 690|200, Operating Manual

Page 1: ...enbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Tel 49 07571 755 0 E Mail info hokubema panhans de Web https hokubema panhans de Operating Manual Sliding Table Saw PA...

Page 2: ...onal Measures 17 4 1 6 Personnel Selection and Qualification Basic Duties 17 4 2 Safety Instructions for Specific Phases of Operation 17 4 2 1 Normal Operation 17 4 2 2 Special work within the Scope o...

Page 3: ...On site 32 9 Components Controls 33 10 Mounting and Usage 35 10 1 Slide Table 35 10 2 Rip Fence 35 10 3 Mounting the Cross Slide 36 10 3 1 Moving the Cross Slide 36 10 4 Swivelling Saw Blade Guard 37...

Page 4: ...ate Saw Blade Height and Angle 51 18 3 1 Calibrate Angle 51 18 3 2 Calibrate Height 51 18 4 Calibration with Calibration Device 52 18 4 1 Preparation 52 18 4 2 Calibration Procedure 52 19 Changing the...

Page 5: ...eeder 66 20 9 Adjustable Scoring Saw Blade QuickStep 67 20 9 1 Setting the scoring width 67 20 9 2 Changing the Scoring Saw Blade 67 20 10 Manual Scoring Unit 1750 69 20 10 1 Adjusting the manual scor...

Page 6: ...re 24 Swivel arm for saw blade guard 37 Figure 25 Fitting the saw blade guard 37 Figure 26 Control elements 38 Figure 27 Flip stop with measuring scale and magnifying glass 40 Figure 28 Cross cut fenc...

Page 7: ...80 Quickstep quick release screw 68 Figure 81 Saw blade flange of the scoring saw 69 Figure 82 Safety catch of the sawdust flap 69 Figure 83 Setting wheels for scoring saw 70 Figure 84 Calibrator Zero...

Page 8: ...be available at the place of use of the machine It must be read and followed by every person who is assigned to work on the machine e g during operation including set up troubleshooting in the work p...

Page 9: ...to the obligation to wear protective goggles Non observance of these instructions may result in personal injury Reference to the obligation to wear a respiratory protection mask Non observance of the...

Page 10: ...tenance personnel of the machine The operating personnel is to be determined by the operator and must further meet the following requirements Basic technical knowledge e g apprenticeship as carpenter...

Page 11: ...or bypass any protective safety or monitoring equipment It is forbidden to modify or alter the machine without the written approval of the manufacturer supplier Faults or damage must be reported to th...

Page 12: ...tactor circuit 3 7 Standard Equipment Saw motor with 5 5 kW 7 5 HP 4 speeds with saw blade 450 mm cutting height 155 mm and saw blade guard Cross cut fence on cross slide with mm scale and telescopic...

Page 13: ...he corresponding article numbers can be found in chapter 23 3 9 Expandability The machine is prepared for the later addition of special accessories see chapter 23 from the extensive manufacturer portf...

Page 14: ...nsultation with and approval of the manufacturer Only one piece CV or compound HM circular saw blades according to EN 847 1 with the following dimen sions are permissible as tools Saw blade min max Ma...

Page 15: ...les is mandatory Be aware of the danger from falling objects such as workpieces tools or similar Therefore wear safety shoes especially when transporting and setting down the machine Be aware of the r...

Page 16: ...etween the sliding cross cut fence and the cross slide on both sides Do not reach into these areas Before telescoping the cross cut fence make sure that the main element is fixed in place using the tw...

Page 17: ...arly define the responsibilities of the personnel for operating setting up maintaining and repairing Ensure that only authorised personnel work on the machine If personnel to be trained or apprenticed...

Page 18: ...ive devices These must be accessible at the right places and in perfect working order Working position Always to the side of the saw blade outside a possible kickback area area directly in front of th...

Page 19: ...gth Damaged table inserts must be replaced with new ones When cutting narrow workpieces use the push stick Repairs may only be carried out by qualified personnel with the main switch locked The machin...

Page 20: ...Machine Another danger zone is located in front of the machine within the feed area of the saw blade Here there is a particular risk of serious injury from a material kickback During operation the op...

Page 21: ...s into the area of the rising teeth and can be gripped Therefore generally use a fence to guide the workpiece and lower the saw blade guard to just above workpiece height 4 5 2 Never work without the...

Page 22: ...s move the rip fence backwards towards the operator s side and fix it so that there is enough space between the fence and the front edge of the saw blade for the retraction see Figure 5 Fix an additio...

Page 23: ...h slide table 3200 mm Main saw blade speed rpm 3000 4000 5000 6000 Cutting height at 90 max 155 mm Cutting height at 46 max 105 mm Cutting width rip fence 1250 mm Pull out cross cut fence max 3200 mm...

Page 24: ...g width 1250 mm to the right of the saw blade position setting at the top of the control panel via positioning control accuracy 0 1 mm Fold down fence for free table surface safety shut off bar in cas...

Page 25: ...y to country However this information should enable the user to make a better assessment of hazard and risk 5 3 1 Noise Emission Values The measurement values given are determined in accordance with t...

Page 26: ...BA_PH_690 200_EN_11 22 docx 26 6 Dimensions 6 1 Working Areas Figure 7 Working areas 6 2 Dimensions Front View Figure 8 Dimensions front view Working area Removal area...

Page 27: ...Telescopic pull out min 1650 1650 Standard 1250 mm Telescopic pull out max 3200 3000 Maximum installation space Option 1440 mm Standard 1660 mm Orientation dimensions A B C and D measured from the sa...

Page 28: ...s slide Pay attention to the danger of tipping over when transporting by forklift truck Be aware of possible crushing hazards when placing the machine from the pallet to the floor by means of a forkli...

Page 29: ...ed under the screws S Caution Crushing hazard for hands and feet when lowering setting down the machine 2 Now lower the machine completely until it is centred on the plate feet with both screws S 3 To...

Page 30: ...onto the loading surface that it can no longer slip The clamp ing tool should have a high STF value at the frictional connection e g long lever ratchets In addition anti slip mats should be used to pr...

Page 31: ...an be connected to the terminals 03 and 04 of the contactor K2 Installation only by a qualified electrician The air speed must be set in such a way that with the extrac tion line connected and the too...

Page 32: ...socket the neutral conductor must be con nected to the terminal marked N please note N is loaded Then close the cable gland so that it is dust tight again Observe the rotational direction of the saw...

Page 33: ...ription 1 Saw blade guard with suction 7 Support bolt support bracket 2 Swivel arm for saw blade guard 8 Saw blade 3 Riving knife 9 Control panel with template holder 4 Sliding shoe 10 Swivel arm for...

Page 34: ...s cut fence 4 x 21 Remote locking for slide table 15 Control cabinet with main switch and E Stop 22 Cross slide 16 Aluminium profile rail for rip fence 23 Cross slide support bar 17 Rip fence 24 Cross...

Page 35: ...iece from the rear of the machine to the right of the saw blade The rip fence is already fitted when the sliding table saw is delivered Only the aluminium profile rail 16 still has to be inserted The...

Page 36: ...re concealed under the hook in bar 25 by means of the clamping lever 24 Insert the clamping rail X into the cross slide guide 26 on the slide table Fix the cross slide 22 by means of the clamping leve...

Page 37: ...a If the mounted guard is damaged or defective b A special wider guard must be used for mitre cuts Figure 25 Fitting the saw blade guard Fitting the saw blade guard 1 Push the guard 1 to the upper mo...

Page 38: ...o persons are in a danger zone of the machine 11 1 Control Elements The following controls are available on the control panel of the 690 200 sliding table saw Figure 26 Control elements No Description...

Page 39: ...as the slide table is above the centre of the ma chine Furthermore the maintenance cover at the rear of the machine is equipped with a safety switch 11 4 3 Emergency Stop Switches The sliding table sa...

Page 40: ...nger correspond to the set length the measuring scales for the cross cut fence can be readjusted For this purpose the rulers can be moved back to the exact position manually after loosen ing the fixin...

Page 41: ...ne button The Setup menu is password protected and not relevant for the operator The button Training is used for the annual instruction 13 2 Status Window To open the status window press the icon on t...

Page 42: ...ess the Service button 3 Press the button Language in the service menu 4 Select your language and confirm with Accept The new language is only adopted after the setup menu has been exited 13 3 Set Lan...

Page 43: ...value is highlighted in red after positioning press the positioning key 2 again Warning Danger of crushing between workpiece aluminium profile rail and the slide table In the safety area the rip fenc...

Page 44: ...Warning Danger of crushing between rip fence and table top when folding back If the rip fence is folded away no positioning is possible An error message appears in the touchscreen see section 21 1 14...

Page 45: ...events people and objects from being crushed or jammed between the fence and the slide table Figure 38 Anti crush bar If a person or an object is between the rip fence and the slide table during posit...

Page 46: ...the values and confirm with 7 Press the positioning button 2 8 Automatic positioning is performed 9 Press to exit the window When the scoring saw is switched off 4 it automatically moves to the waiti...

Page 47: ...on the touchscreen refer to the following Figures 8 When the positioning button 2 flashes press it 9 The scoring saw is automatically calibrated 10 Press to exit the window Figure 41 Calibrating the s...

Page 48: ...tion 0 Open the rear maintenance door Swivel the adjusting lever H to the right The V belt is loosened Now shift the V belt to the desired speed according to Figure 44 Rule of thumb Always change from...

Page 49: ...18 1 Saw Blade Height Figure 46 Adjust height 1 Press symbol Height see Figure 45 2 Enter the desired target position in mm see Figure 46 3 Confirm with 4 Start the process with the positioning butto...

Page 50: ...id a collision of the saw blade during the tilting process the rip fence must be at a position of at least 165 mm during the tilting process 18 2 1 Angle Compensation Tool for Mitre Cuts This tool aut...

Page 51: ...with 5 Then save the value with 6 The procedure is completed Figure 49 Angular gap Figure 50 Calibrate angle Figure 51 Calibrate height 18 3 2 Calibrate Height First turn off the main switch on the co...

Page 52: ...hazard Wear protective gloves when turning the saw blade manually 18 4 2 Calibration Procedure After the saw blade angle has been positioned at 0 0 select the Height button in the machine overview No...

Page 53: ...l the remote locking 21 to unlock the slide table Push the slide table to the left until the stop By pressing the safety catch 20 see also section 10 1 the slide table can be moved out over the stop f...

Page 54: ...he riving knife is missing or incorrectly adjusted there is an increased risk of injury Please also observe the hazard warnings in the section 4 5 2 Figure 59 Riving knife setting symbolic representat...

Page 55: ...ne the position 20 1 1 Features Two non contact dust insensitive magnetic measuring systems for separate position measurement for each flip stop Wireless digital indicator 0 1 mm with battery operatio...

Page 56: ...length measurement is shown in the top line of the LCD display 20 1 6 Calibrate Tele Digit Move the pull out 3 all the way to the right against the end stop screw 10 and clamp it with lever 6 Move sli...

Page 57: ...see chapter 20 1 8 20 1 8 Set Change Reference Dimensions The reference dimensions are usually determined at the end stop positions 9 and 10 at the factory and are stored in the unit To redefine or ch...

Page 58: ...dicator can be set to sleep mode to save the batteries To do this clamp both flip stops and press the B A buttons simultaneously for approx 3 seconds The display briefly shows oFF and then switches of...

Page 59: ...ross cut fence Figure 66 Fix the stop plate by means of the toggle clamp lever Dismounting takes place in reverse order 20 3 Double sided Mitre Fences DSG A and DSG D With the double sided mitre fence...

Page 60: ...pensation takes place via a stainless steel grid curve To use the Super Gehrfix I it is mandatory to use a saw blade with a thickness of 3 2 mm Figure 69 Super Gehrfix I 20 4 1 Features Allows infinit...

Page 61: ...tighten the clamping lever 1 again Figure 71 Attach cross cut fence 20 4 4 Set Length 1885 mm Loosen flip stop A with S1 set to 1885 mm using magnifying glass and clamp with S1 Loosen flip stop B wit...

Page 62: ...t on the cross cut fence The angle is set via a digital indicator and the au tomatic length compensation via a grid curve made of stainless steel To use the Super Gehrfix I it is mandatory to use a sa...

Page 63: ...set to 1885 mm using magnifying glass and clamp with S1 Loosen flip stop B with S2 move to the desired position and clamp with S2 20 5 6 Set Angle to 90 Degrees For 90 cuts the cross cut fence L can...

Page 64: ...0 1 0 05 In 0 01 In 0 001 FrEI 1 16in 1 32in 1 64in 0 1 FrEI FAc Multiplicator only with resolution FrEI 0 0000 9 99999 0 00000 Standard 0 57160 dP Decimal places only with resolution FrEI 0 0 000 0...

Page 65: ...Operating the auxiliary mitre fence The auxiliary fence has two clamping levers 1 Clamping lever A is used to fix the fence in the groove along the guide unit 2 After loosening clamping lever B the de...

Page 66: ...h suction port for dust free working With rail for mounting height of 18 40 mm Integrated electrical magnet system to prevent tipping Tool free quick assembly disassembly on the rip fence instead of t...

Page 67: ...idth by 0 05 mm Example The dimension 3 10 mm is to be set 1 Measure cutting width with test cut 2 Measured dimension 3 00 mm 3 Pull the knurled screw R of the mechanism forwards V turn it to the left...

Page 68: ...urled screw forward The saw teeth must be behind each other and in the direction of rotation D The knurled screw R must be correctly engaged Place the setting mechanism onto the motor shaft screw in t...

Page 69: ...coring saw blade Clean the flange and saw blade Insert new scoring saw blade and observe the direc tion of rotation Put on the clamping screw with flange and tighten it by hand Tighten the grub screw...

Page 70: ...e extraction Under certain conditions harmful substances can be generated in the spray mist The manufacturer s operating instructions for the spraying system must be observed Spray lubricants recommen...

Page 71: ...position indicator 20 14 Trimming with Laser Beam To trim the workpiece as loss free as possible simply push it to the right until the edge to be trimmed is com pletely behind the laser beam Then rele...

Page 72: ...lide Q Insert swivel arm support bolt 2 into the holding plate 4 of the cross slide Q Then clamp with the clamping lever 3 Figure 87 Position and mount swivel arm Loosen the clamping lever H and pull...

Page 73: ...oved to the left over mechanical stop Move slide table to the right Power supply unit G1 defective Replace power supply unit Speed indicator shows nothing Touchscreen unit defective Contact customer s...

Page 74: ...le shows the possible error messages as well as their cause and remedy Figure 90 Error message 1 Message Rip fence folded down Cause Positioning of the rip fence is not possible as it is folded down T...

Page 75: ...se Motor protection switch F1 or F2 has tripped Main motor or scoring saw motor overloaded Power supply unit G1 defective Remedy Check fuses F1 F2 and reset if necessary Check main resp scoring saw mo...

Page 76: ...axis controller Calibration procedure was not carried out properly last time New axis controller A2 installed and not yet calibrated Remedy Perform calibration procedure again Figure 103 Error message...

Page 77: ...after you have cor rected it please call our customer service department on 0049 7571 755 0 21 2 Retightening Changing the V belt Before starting work the main switch must be switched off and secured...

Page 78: ...ectrical equipment components weekly for externally visible damage and have them repaired by a qualified electrician if necessary Check the extraction unit for full function daily before starting work...

Page 79: ...2 set 2 pieces for the Quick Step scoring system see Art No 4550 4551 23 2 Optional Fence Systems Article Description Art No TELE DIGIT CROSS CUT FENCE With central digital wireless indicator accuracy...

Page 80: ...Slide Table and additional Supports Article Description Art No REMOTE LOCKING OF THE SLIDE TABLE For blocking the top slide table at a grid spacing of 70 mm 4483 1 CUTTING LENGTH OF SLIDE TABLE 2000 M...

Page 81: ...ructed per sonnel including master key for parameter settings and staff in structions and 5 user tags for machine operators 4654 PERSONALISED USER KEY Blue for user database TM 300 content 10 pieces 4...

Page 82: ...n laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be di...

Page 83: ...ear of manufacture in the version provided complies with the following directives Machinery Directive 2006 42 EG EMC Directive 2004 108 EG The notified body 0392 Fachausschuss HOLZ Pr f und Zertifizie...