Pantheon PD1, Operating Manual

Page 1: ...Read all instructions carefully before use Operating Manual Dust Extractor PD1 PD2 PD3 www PantheonSurfacePrep com ...

Page 2: ...or suggestion to improve our products and service For any question please contact us Notice These instructions are for single phase 2 stage HEPA dust Extractors PD1 PD2 PD3 only The machines are designed to clean construction area and can be connected to powered hand tools small medium size grinders etc Please pay attention to the safety regulations Read the complete operating manual prior to usin...

Page 3: ...vacuuming and separating dry non combustible dust with an explosion limit value of 0 1mg m3 Notice Do not use the machine outdoors or on wet surface this machine is designed for indoor and dry use only Do not expose machine to rain or moisture store indoors only Do not use to pick up any type of liquids Do not use to pick up any flammable or combustible substances or the substances which could cau...

Page 4: ...ion of main parts 1 filter purge handle 7 power switch 2 inlet open close plate 8 hour meter 3 die casting inlet unit 9 vacuum meter 4 continuous fold bag assy 10 HEPA chamber 5 4 front swivel casters lockable 11 main filter chamber 6 8 wheels 12 ergonomic handle ...

Page 5: ...achine by untrained and unauthorized persons is strictly forbidden Read the complete instruction manual before operating your dust extractor Pay particular attention to the safety regulations Failure to observe the safety regulations could cause serious accidents and injuries This machine is not intended for use by children or the persons with reduced physical sensory or mental capabilities or lac...

Page 6: ...ther the outlet is properly grounded Do not modify the plug provided with the machine If it will not fit the outlet have a proper outlet installed by a qualified electrician Before using the machine make sure that the power voltage corresponds with the voltage shown on the machines rating plate Do not leave machine when plugged in Unplug cord from outlet when not in use and before cleaning or serv...

Page 7: ...pment grounding conductor and grounding plug The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances 9 Service When cleaning and servicing the machine you must switch off the machine and remove the plug from the outlet Don t clean the machine with a high pressure cleaner If necessary do not direct at the opening...

Page 8: ...gal force and partly by gravity Air and finer particles pass through the main filter at the first and the HEPA filter at the final stage where separation is made 2 Filter cleaning process The machine is designed for filter cleaning by reverse air jet pulse The filter must be cleaned from time to time This must be done before changing the bag collection system and should also be done when work is c...

Page 9: ...pping the tank using i e a rubber hammer 4 Dust collecting and bagging The machine is equipped with a continuous fold bag system for an effective dust collecting and bagging The supplied fold bag is a 22 m long plastic tube that will be divided into individual bags using the zip ties attached with the machine To assemble a new fold bag Release the belt holding the last bag and take off the bag hol...

Page 10: ...p head and close the 3 hooks properly IMPORTANT If you are removing the main filter to clean it Hitting the filter with force or use of compressed air will destroy the filter It can handle water but high pressure water cleaning will destroy it 2 Change of HEPA filter Loosen the 2 nuts on each filter cover Take out a new filter from its bag Lift out the used HEPA filter from its chamber and place i...

Page 11: ...er switch is in a good condition and properly connected Motor stops shortly after start Wrong fuse Connect to a correct fuse Shortcut in cable machine Order service Motor runs but with no suction Hose not connected Connect hose Hose clogged or blocked Clean hose No dust collection bag Fit dust collection system Motor runs but with a poor suction Hole in hose Replace hose Filter clogged Clean filte...

Page 12: ...page 12 Operating Manual PD1 PD2 PD3 2022 rev 6 0 13 Exploded view and part list PD1 ...

Page 13: ...kit 1 12 51 E0020 Key M6 2 13 51 B0032 Anti skid nut M6 2 14 01 00010 Flap assy 1 15 59 00006 Packing belt 1 16 63 00007 Anti skit ring 1 17 64 00002 Drop down fold bag 1 18 31 00019 Fold bag holder 1 19 21 00003 PD1 wagon frame assy 1 20 01 00005 Motor chamber cover kit 1 21 01 00023 PD1 motor complete assy 1 22 69 00054 Power cord 16AWGx8m NEMA 5 15P 1 23 52 00008 Cable fix PG11 1 24 01 00285 El...

Page 14: ...PD1 wagon frame assy POS Part Number Description Qty 1 31 00001 Wagon frame 1 2 01 00012 Front wheel kit 2 3 01 00011 Real wheel kit 2 4 21 00013 Handle PD1 1 5 51 A0001 Hex bolt M6x65 4 6 51 B0032 Anti skid nut M6 4 7 51 C0004 Flat washer M6 8 8 59 00025 Plastic insert 25x25 2 9 31 00015 Tank holder 2 ...

Page 15: ...1 motor complete assy POS Part Number Description Qty 1 31 00002 HEPA chamber 1 2 51 A0008 Bolt M6x12 3 3 62 00007 Female spacer L76 5 3 4 21 00288 Motor kit 120v 1 2kw 1 5 31 00003 Motor support 1 6 64 00005 Acrylic tube 1 7 63 00011 Foam disc adhesive 1 8 62 00008 Male spacer L128 5 3 9 51 B0002 Nut M6 3 ...

Page 16: ...it Part list 01 00004 Electronic components kit POS Part Number Description Qty 1 01 00041 Cover plate kit 1 2 01 00019 Terminal block TB1503 kit 1 3 n a Wiring cable kit 1 4 52 00003 Power switch 1 5 52 00004 Hour meter 1 6 01 00022 Vacuum meter kit 1 7 44 00017 Air pipe PVC D6x130 1 ...

Page 17: ...page 17 Operating Manual PD1 PD2 PD3 2022 rev 6 0 14 Exploded view and part list PD2 ...

Page 18: ...y M6 2 12 51 B0032 Anti skid nut M6 2 13 01 00010 Flap assy 1 14 59 00006 Packing belt 1 15 63 00007 Anti skit ring 1 16 64 00002 Drop down fold bag 1 17 31 00019 Fold bag holder 1 18 01 00069 Motor chamber cover kit 1 19 21 00031 PD2 wagon frame assy 1 20 69 00073 Power cord 14AWGx8m NEMA 5 20P 1 21 52 00009 Cable fix PG13 5 G28 only 1 22 01 00060 Electronic components kit 1 23 01 00064 PD2 motor...

Page 19: ...D2 wagon frame assy POS Part Number Description Qty 1 31 00040 Wagon frame 1 2 01 00012 Front wheel kit 2 3 01 00011 Real wheel kit 2 4 21 00018 Handle PD2 1 5 51 A0001 Hex Bolts M6X65 4 6 51 B0032 Anti skid nut M6 4 7 51 C0004 Flat washer M6 8 8 59 00001 Plastic insert 30x30 2 9 31 00052 Tank holder 2 ...

Page 20: ...2 motor complete assy POS Part Number Description Qty 1 31 00002 HEPA chamber 2 2 21 00288 Motor kit 120v 1 2kw 2 3 51 A0008 Bolt M6x12 6 4 62 00007 Female spacer L76 5 6 5 31 00051 Motor support 1 6 64 00005 Acrylic tube 2 7 63 00011 Foam disc adhesive 2 8 62 00008 Male spacer L128 5 6 9 51 B0002 Nut M6 6 ...

Page 21: ... Part list 01 00060 Electronic components kit POS Part Number Description Qty 1 52 00023 U bypass TB2502 1 2 01 00068 Terminal block TB2505 kit 1 3 n a Wiring cable kit 1 4 52 00003 Power switch 2 5 52 00004 Hour counter kit 1 6 01 00022 Vacuum meter kit 1 7 44 00017 Air pipe PVC D6x130 1 ...

Page 22: ...page 22 Operating Manual PD1 PD2 PD3 2022 rev 6 0 15 Exploded view and part list PD3 ...

Page 23: ...6 2 13 51 B0032 Anti skid nut M6 2 14 01 00010 Flap assy 1 15 59 00006 Packing belt 1 16 63 00007 Anti skit ring 1 17 64 00002 Drop down fold bag 1 18 31 00019 Fold bag holder 1 19 01 00102 Terminal block TC602 kit 1 20 01 00176 Flanged inlet kit 250v 50A 1 21 01 00137 Receptacle kit 250v 30A 1 22 n a n a 0 23 01 00087 Motor chamber cover kit 1 24 21 00050 PD3 wagon frame assy 1 25 01 00043 Electr...

Page 24: ...D3 wagon frame assy POS Part Number Description Qty 1 31 00055 Wagon frame 1 2 01 00012 Front wheel kit 2 3 01 00011 Real wheel kit 2 4 51 A0001 Hex Bolts M6X65 4 5 21 00052 Handle PD3 1 6 59 00001 Plastic insert 30x30 2 7 31 00052 Tank holder 2 8 51 B0032 Anti skid nut M6 4 9 51 C0004 Flat washer M6 8 ...

Page 25: ...3 motor complete assy POS Part Number Description Qty 1 31 00002 HEPA chamber 3 2 21 00289 Motor kit 230v 1 2kw 3 3 51 A0008 Bolt M6x12 13 4 62 00007 Female spacer L76 5 9 5 31 00063 Motor support 1 6 64 00005 Acrylic tube 3 7 63 00011 Foam disc adhesive 3 8 62 00008 Male spacer L128 5 5 9 51 B0002 Nut M6 5 ...

Page 26: ... Part list 01 00043 Electronic components kit POS Part Number Description Qty 1 52 00023 U bypass TB2502 1 2 01 00086 Terminal block TB2506 kit 1 3 n a Wiring cable kit 1 4 52 00003 Power switch 3 5 52 00004 Hour meter kit 1 6 01 00022 Vacuum meter kit 1 7 44 00020 Air pipe PVC D6x155 1 ...

Page 27: ...3 12 00004 2 pc wands chrome 1 4 12 00005 Floor brush D38x400 1 5 69 00002 Brush strips replacement 1 17 01 00046 PD2 PD3 floor cleaning tools kit Part list 01 00046 PD2 PD3 floor cleaning tools kit POS Part Number Description Qty 1 21 00217 EVA hose D50x7 5m with hose cuffs 1 1 12 00061 D70 50 reducer 1 2 12 00088 D50 S wand aluminum 1 3 12 00007 D50 floor brush aluminum 1 4 12 00036 D50 crevice ...

Page 28: ...D3 2022 rev 6 0 1820 W Baker Avenue Englewood Colorado 80110 1 720 504 5800 5556 Corporate Avenue Cypress California 90630 1 714 527 6700 sales PantheonSurfacePrep com Copyright 2022 Pantheon Sales and Rental www PantheonSurfacePrep com ...