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Summary of Contents for 425

Page 1: ...Serious Steel 425 9 HOME GYM ASSEMBLY INSTRUCTIONS PART 6658301 1 11 18 96...

Page 2: ...WN ALL CONNECTIONS WILL CONSIST OF ONE 1 BOLT TWO C WASHERS 1 LOCKNUT ONE BOLT WASHER CKNUT NOTE BOLT LENGTH IS MEASUREDFROM THE UNDERSIDE OF THE HEAD OF THE BOLT ii i I BOLT LENGTH BOLT LENGTH RULER...

Page 3: ...1 60 6321201 LEVER CONTROL 1 61 6427101 CLEVIS KEYHOLE 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 6 1 1 2 2 3 1 1 1 2 2 1 1 3 62 6533501 BRKTL2 3 8X 1 X 1 63 3102502 WASHER FLAT 1 21D 64 310...

Page 4: ...KET 16 as shown on drawing using one 3 8 X 2 IN BOLT 76 two 3 8 IN WASHERS 69 and one 3 8 IN NUT 91 D SECURELYessemble one 3 1 2 X 1 IN PULLEY 100 to the rear vertical fiat of the PRESS BASE 1 as show...

Page 5: ...RESSLEVER 15 as shown D Inserf two 1 2 IN FLANGEBEARINGS 95 into fhe PRESSLEVER 15 as shown on drawing E Assemble the PRESS LEVER 15 to the PRESS BASE 1 us shown on drawing using one 1 2 5 1 2 IN BOLT...

Page 6: ...2 IN THREADED STUD 9B two 2 5 8 IN CABLE RETAINING CLIPS 62 two 5 8 IN HEX NUTS 89 DO NOT USE LOCK NUTS C SECURELYassemble one 3 I 2 X 1 IN PULLEY 100 to the rear flat of the BASE 7 using 5 B X 2 1 2...

Page 7: ...ALLCONNECTIONS USE5 8 5 IN BOLTS Sfep 4 LOOSELYassemble fhe FRONT 22 and MIDDLE UPRIGHTS 11 fo fhe BASE 7 using 5 8 X 5 IN BOLTS 75 eight 5 8 IN WASHERS 69 c nd four 5 8 IN LOCK NUTS 91...

Page 8: ...REAR 15 AND MIDDLE UPRIOHTS 11 using four 5 8 X 5 IN BOLTS 75 eight 5 B IN WASHERS 69 and four 5 8 IN LOCK NLTS 91 B LOOSELYassemble fhe PRESS BASE 1 to the BASE 7 using two 1 2 X 5 1 4 IN BOLTS 67 fo...

Page 9: ...e 5 8 X 2 3 4 IN BOLT 75 one 3 8 X 2 1 4 IN BOLT 71 fwo 5 8 IN FLANGESPACERS 97 fwo 3 8 IN WASHERS 69 and fwo 3 8 IN LOCK NUTS 91 3 8 X 2 314 Step 7 LOOSELYassemble two 3 1 2 X 1 IN PULLEYS 100 to the...

Page 10: ...IN BOLTS 73 eight 3 8 IN WASHERS 69 ond four 5 8 IN LOCI NUTS 91 LOOSELY ossemble fhe TOP BOOM 5 to the fop of the REAR 13 UPRIGHT using fwo 1 2 x 3 BOLTS 65 fwo 1 2 IN WASHERS 63 one 1 2 IN LOCK WASH...

Page 11: ...50 LB STACK IF ASSEMBLING A 200 LB STACK AT THIS TIME PLEASE DISCARD THESE ITEMS B Slide fwo WEIGHT STACK SPACERS 25 fwo 3 4 IN WASHERS 79 and wo WEIGHT STACK CUSHIONS 39 RADIUS EDGE FACING UP IN THAT...

Page 12: ...SAME WAY F Slide the HEADPLATE ASSEMBLYdown over the GUIDE RODS 27 onto the WEIGHTSTACK as shown on drawing G Swing the OUIDE RODS 27 under the TOP BOOM 5 as shown on drawing and hold in place with NY...

Page 13: ...ces where the PARAGLIDESTRIPS 50 are to be attached Remove the PARAGLIDESTRIPS from the paper backing and firmly apply them to surfaces C Pull beck the SPRING PIN 49 on the FRONTUPRIGHT 22 and insert...

Page 14: ...the SPRING PIN 49 and Insert the ADJUSTABLEROLLERPAD SLEEVE 24 es shown Release SPRINGPIN 49 into one of the adiusfment holes and reinsert the 2 IN SQ ENDCAP D Assemble the two ROLLERPADS 50 to the LE...

Page 15: ...l shown surfaces B Carefully slide the PRESSADJUSTMENT TUBE 12 into the RECEIVING TUBE 17 MAKE SURE SPRING PIN BARREL ON THE RECEIVING TUBE 17 IS ON THE SAME SIDE AS THE HOLES IN THE PRESS ADJUSTMENTT...

Page 16: ...PRESS ARM 2 TO ROTATE FREELY E Assemble lhe PUSH PULL CABLE fo the SPRING PIN HOUSING end fo the L BRACKET on RECEIVINGTUBE 12 es shown using he following steps Thread the first 1 4 28 IN NUT 81 to t...

Page 17: ...en h REAR UPRIGHT 15 fhe BASE 7 and o he TOP PRESSBASE o h REAR 15 and MIDDLEUPRIGHTS 11 PRESSBASE I lh gAgE 7 IDDLEUPRIGHT 11 he BASE 7 and Io he lOP BOD FRONTUPRIGHT ZZ Io h BASE 7 NO E DO NOT I HTE...

Page 18: ...d the CENTERPULLEY BRACKET 10 fo the FRONTUPRIGHT 22 as shown oq drawing using two 1 2 X 3 1 2 IN BOLTS 68 four 1 2 IN WASHERS 63 and two 1 2 IN LOCK NUTS 90 THE CONNECTOR PLATES ON THE BEARING HOUSIN...

Page 19: ...ING HOUSING 18 Insert the LEFT 19 and RIOHT 20 PEC DEC through the 3 4 IN FLANGEBEARINGS 95 in the BEARINGHOUSINO 18 on heir respective sides us shown on drawing end SECUREthem in place with two 3 4 I...

Page 20: ...hown on drawing using two 5 8 X 2 5 4 IN BOLTS 75 two 5 8 IN WASHERS 69 and two 5 8 X 1 4 SPACERS 96 IF THE WHEELSDO NOT ROTATE FREELY AFTER THE BOLTS ARE TIGHT REMOVEWASHERS B SECURELYassemble the SE...

Page 21: ...drawing using one 1 2 X 5 1 2 IN BOLT 68 fwo 1 2 IN WASHERS 65 and one 1 2 LOCK NUT gO TIGHTEN THE CONNECTIONENOUGHTO REMOVETHE PLAY YET ALLOWING PRESS BACK SUPPORT TO ROTATE FREELY Go SECURELYassembl...

Page 22: ...STAMPED PARTNUMBER 6555601 77 5 8 CABLE STAMPEDPARTNUMBER 65358O1 66 I 4 CABLE S STAMPED PARTNUMBER 6535901 153 MULTI PRESSCABLE I STAMPED PARTNUMBER 6556001 923 8 LEG CURL EXTENSION CABLE STAMPED PA...

Page 23: ...sing one 1 4 IN WASHER 80 and two 1 4 28 IN NUTS 81 LOCATE 1 4 28 NUTS 81 HALF UP ON THE THREADS OF THE D RING CABLE 115 NOT TIGHTEN NUTS AT THIS TIME SECURELYTighten the two PULLEY connections from t...

Page 24: ...LEY s shown in druwing detoil Run the LAT CABLE 112 through fhe hole of the D RING 28 c s shown at ch one KEYHOLECLEVIS 61 to the end of the LAT CABLE 112 Replace and SECURELY lighten fhe two PULLEY a...

Page 25: ...PRESS CABLE 115 Run the MULTI PRESS CABLE 115 through the hole of the D RING 28 as shown attach one KEYHOLECLEVIS 61 to the end of the MULTI PRESS CABLE 115 B A ach the CHAIN 56 fo the SNAP LINK 55 o...

Page 26: ...o PULLEY connections SECURELY B To assemble the AB CABLE 111 follow the cable routing diagram on drawing and use the follow ng s eps LOOSELYassemble he PULLEY BRACKET 59 fo he AB CABLE 111 as shown in...

Page 27: ...NUTS 91 Securely assemble fhe ball end of 1 he AB CABLE 111 and one 5 1 2 X 1 IN PULLEY 100 fo FRONT UPRIGHT 22 using two 3 8 x 2 3 4 IN BOLTS 75 fwo 3 8 IN FLANGE SPACERS 97 two 5 8 IN WASHERS 69 an...

Page 28: ...o the LEG CURL EXT 23 using one 5 8 X 1 IN BOLT 74 wo 5 8 IN WASHERS 69 and one 5 8 IN LOCK NUT 91 B Roufe the LEG CABLE 114 around fhe pulleys on the buse 7 ms shown in drawing C Run fhe LEG CABLE 11...

Page 29: ...down fo the BASE 7 A tach three SWIVELS 55 to he end of the SNOCK CORDS 48 Slip the end of he SWIVELS 5 5 for the LEG CABLE 114 end the LAT CABLE 1 12 over he THREADED SHAFT 98 on the BASE und slip t...

Page 30: ...as shown on drawing TOPBO0 M S ep B A SECURELY attach the FRONT 58 and fhe REAR SHROUD 57 to the BASE and fhe TOP BOOMusfng eighf 3 8 X 1 IN BUTTON HEAD CAP SCREWS 78 THIS COMPLETESTHE ASSEMBLYOF THE...

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