Paramina CYCLONE SILENT 24E, User Manual

Page 1: ...Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 1 USER MA...

Page 2: ...ge 14 5 Electronic controller General operation Semi automatic mode standard configuration 15 Fully automatic mode 16 Display 17 Keypad 17 Led indicators 17 Display index 18 Operational display symbol...

Page 3: ...Oil change 31 Filters Maintenance 32 Replacement of active carbon molecular sieve cartridges Replacement of coalescing cartridge and active carbon molecular sieve cartridges General Service Instructi...

Page 4: ...erve these instructions may lead to serious injury or even death The manufacturer accepts no liability for damage or injury due to non compliance to all instructions of this manual FOR YOUR SAFETY Tho...

Page 5: ...C 5 C to 45 C 5 C to 45 C Oil capacity 3 0 lit 3 0 lit 3 0 lit Speed Rotation 800 rpm 1000 rpm 1200rpm 800 rpm 1000 rpm Piston stroke 90 mm 90 mm 90 mm Cylinder bore 1 st stage 105 mm 1 st stage 105 m...

Page 6: ...GH VOLTAGE Risk of electric shock Maintenance work to be carried out only by a trained electrician DIRECTION OF ROTATION Make sure for the proper direction of rotation USER INSTRUCTIONS Users must rea...

Page 7: ...unit without the manufacturer s prior written consent is not allowed NEVER ATTEMPT TO CHANGE THE PROGRAM OR THE PARAMETERS OF THE CONTROLLER For any alteration consult the manufacturer Spare parts MUS...

Page 8: ...k tightening of the electrical connections If you replace mains cable you must use the same type Decompress all hoses filters pressure tanks and basically the entire unit before you carry out any work...

Page 9: ...tely on the following conditions that are considered necessary for safety and ease Anyone who will be handling the unit must read carefully all contents of this manual so as to have full knowledge of...

Page 10: ...ition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 10 4 3 Ventilation Natura...

Page 11: ...bsite www paramina compressors com 11 4 4 Transport and Lifting Check compressor s center of gravity Do not step under the load Transport with Lifting 1 Spreader beam between lifting ropes 2 Two suppo...

Page 12: ...different adaptor than the one at DIN 200 bar is allowed Use cylinders that correspond to the pressures produced by the compressor All the using filling cylinders must be in accordance with internati...

Page 13: ...the lever filling valve unless the cylinder is connected to the filling hose In case of mistake hose whipping due to pressurized air is secured as the connector ends DIN200 DIN300 3 are equipped with...

Page 14: ...case of emergency damaged auto drain system the user may use the four 4 alternative manual drains Note 2 Condensate color is milky white If condensate suddenly changes color or start smelling this is...

Page 15: ...erator has control of when the compressor runs The operator starts the compressor by pressing the start button When the pressure is below the unload pressure the motor is started immediately and the p...

Page 16: ...in active in a standby state The compressor motor will automatically start again when the delivery pressure falls below the load pressure level or when there is a new operator request to start This cy...

Page 17: ...any other purpose Reset will initiate a display jump to the fault code item if a fault condition remains active or initiate a display jump to the information item if no active faults exist in normal...

Page 18: ...sure in normal operating mode or menu page number in menu mode Top Right Fault Symbol Field Symbolic displays used to indicate common general fault conditions Middle Symbolic displays used to reinforc...

Page 19: ...ion upper and lower set point indicators displayed independently Condensate drain active optional function Power failure auto restart enabled optional function Fully Automatic Mode only Remote load un...

Page 20: ...further selection is made Pressing the Enter button will lock any selected Item display and inhibit return to the default display When an Item display is locked the lock key symbol will slow flash To...

Page 21: ...ing ESCAPE Press ESCAPE at any time in menu mode to step backwards one stage in the navigation process Pressing ESCAPE when the page number is flashing will exit menu mode and return the display to no...

Page 22: ...The mode of operation is displayed as the status information item identifier S Semi Automatic Mode normal operational mode F Fully Automatic Mode normal operational mode TS Safety valve test test mod...

Page 23: ...3 7 P03 Shutdown Menu Settings that determine the level or condition at which a shutdown fault is generated item description units step min max display 1 Oil service error hours 1 999 1000 H2 10 2 BA...

Page 24: ...ill display the index P00 flashing Using the buttons and we go to menu P04 and we press the button Enter We observe that the bottom index flashes and by using the buttons and we select the index H3 We...

Page 25: ...ns to normal operational levels and the compressor will then be allowed to exit the standby condition and run without further manual intervention Run inhibit conditions are checked prior to a main mot...

Page 26: ...number input location description 0 digital input 1 analogue input 2 to 7 not used 8 special functions 9 special functions slave unit Input number input Input number for controller input terminal loca...

Page 27: ...tage sensor fault Er 0129 E temperature 4 th stage high 5 6 Controlled Stop Shutdown Errors 5 6 1 Special function service trips Er 1814 E OIL service due trip Er 1824 E final BA FILTER service due tr...

Page 28: ...Er 0070 E motor overload Thermal switch enabled Er 0080 E Voltage Failure Phase Rotation Alarm option 5 5 2 Analog input errors Er 0115 E delivery pressure 4 th stage sensor fault Er 0119 E delivery...

Page 29: ...essor oil 5 6 c c in the suction while in operation Do not let the compressor heat up stop its operation Close all valves Wrap the inlet air filter with nylon Cover the compressor with a plastic cover...

Page 30: ...x 0030 210 5575868 email service paramina gr website www paramina compressors com 30 6 4 Belt adjustment Automatic belt tensioning system Check tension of belts after the first 20 hours of operation a...

Page 31: ...aximum of the sight glass red mark Oil change procedure 1 Open the drain valve 2 and empty the oil vessel into a canister After emptying the oil vessel close the valve 2 Unscrew the plug 3 and pour ne...

Page 32: ...there is no compressed air inside and that all drain valves have been opened manually Maintenance work on the compressor must always be done with the compressor stopped and disconnected from the main...

Page 33: ...between the filter head and the cartridge 13 Screw the filter head carefully by hand with light pressure until it fits evenly to the filter housing Replacement of coalescing cartridge and active carb...

Page 34: ...replace 20 Install the spring in between the filter head and the cartridge 21 Screw the filter head carefully by hand with light pressure until it fits evenly to the filter housing Do not screw really...

Page 35: ...idges from their protective case Be sure that packaging is not punctured If it is damaged do not use it 7 Lay a small amount of silicone grease on the o ring of the new A C M S cartridges 8 Screw the...

Page 36: ...e 9 Install the new coalescing cartridge on filter s base by fastening it down with your hand 10 Wrap a small amount of Teflon around the thread of the tube connector 11 Screw the cartridge connector...

Page 37: ...10x740 480bar max C SIL 420b version 1 208620012 Filter head 110x740 480bar max C SIL 420b version 1 137000080 AC MS cartridge active carbon molecular sieve cartridge 2 208000072 Tube connector 1 2080...

Page 38: ...ing of the new A C M S cartridge 8 Screw the two A C M S cartridges together so as to create a solid body 9 Replace the two o rings of the cartridge connector lay a small amount of silicone grease on...

Page 39: ...ges together so as to create a solid body 15 Replace the two o rings of the cartridge connector lay a small amount of silicone grease on the new o rings and then screw the connector on the bottom A C...

Page 40: ...essors com 40 5 5 6 Pressure auto Release BA Cartridge lifetime BA cartridge lifetime may change as humidity temperature levels change In summer a reduction in service hours is recommended see above c...

Page 41: ...lone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 41 A...

Page 42: ...s X Sintered Filter Interstage Final stage Separator 6 X clean X replace Service Kit 1000hrs 5 p n 190962400 X Service Kit 2000hrs 5 p n 190962500 X Replace filling hoses X Once per 5 years ATTENTION...

Page 43: ...then wrench tighten further to the specified number of turns from fingered tight T F F T given in Table Apply sealant lubricant to male pipe threads If PTFE tape is used it should be wrapped 1 1 2 to...

Page 44: ...Pistons and piston rings Date Sign Every Day Check the general condition of the compressor Oil Level all connections for leakage for unconventional operation the auto drains and the color of condensa...

Page 45: ...re leads Thermal switch enabled Motor does not start 1 Motor protections has activated 2 Active errors forbid the motor start 1 Reset the motor trip and check the motor 2 Reset the errors eliminate th...

Page 46: ...ck replace valves 2 If the 2 nd stage safety is released the 3 rd stage valves do not close properly 2 Check replace valves 3 Stacked 4 th stage piston 3 Replace 4 Blocked Sintered Filter of 3 rd stag...

Page 47: ...way Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 47 7 Spare Parts Catalog Compressor Left Side...

Page 48: ...20b version 1 190000323 1 7 3 190000333 4 th stage aftercooler 3 190000333 4 th stage aftercooler C SIL 30 420b version 1 190000334 1 8 1 521212006 Flywheel 1 9 1 136016022 Motor pulley 1 10 2 1480682...

Page 49: ...n PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 49 Compressor Right Side View...

Page 50: ...ctive carbon Molecular sieve cartridge 1 306049631 Coalescing cartridge 2 127566942 O ring base and head 2 208970942 Back up O ring base and head 2 4 1 207101001 Condensate separator 1 st stage 1 1271...

Page 51: ...edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 51 Compressor Back Side...

Page 52: ...4 th stage water separator 1 142101199 Sintered Filter 3 5 1 145063102 Oil drain valve 3 6 1 190000060 Oil level sensor 1 190000092 Oil level sensor service kit 3 7 1 219004552 Safety valve 4 th stag...

Page 53: ...Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 53 Compre...

Page 54: ...36 1536021 1536022 1536023 Item Qty Part Nr Description 4 1 1 105042002 Back door 105042102 Back door removable 4 2 2 105041002 Side door 105041102 Side door removable 4 3 2 105037002 Side door small...

Page 55: ...nt 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 55 Paramina D...

Page 56: ...1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 56 Paramina Lev...

Page 57: ...Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 57 Compr...

Page 58: ...l Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com...

Page 59: ...e 17 1 521145005 Piston Rings Set 1 st Stage 18 2 521143006 Piston Pin 1 st 3 rd Stage 19 1 521142001 Piston 2 nd Stage 20 1 521145002 Piston Rings Set 2 nd Stage 21 2 521143005 Piston Pin 2 nd 4 th S...

Page 60: ...eeve 4 th Stage 65 1 127057122 O Ring Piston Sleeve 4 th Stage 66 2 192000122 Copper Washer 67 1 154000430 Inlet Valve 3 rd Stage 68 1 127056412 O Ring Discharge Valve 3 rd Stage 69 1 154000450 Discha...

Page 61: ...Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 61 93 1 521212006 Flywheel 94 1 511131010 Hex Head Screw M16x120 95 2 511121004 Washer pulley bolt 16 96 1 511123006...

Page 62: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...

Page 63: ...A SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 63 Valid from serial numbers Cyclone S...

Page 64: ...AMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 64 Valid from serial numbers Cyclo...

Page 65: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...

Page 66: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...

Page 67: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...

Page 68: ...clone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 68...

Page 69: ...nt 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 69 9 Cooling...

Page 70: ...lone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors com 70 1...

Page 71: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...

Page 72: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...

Page 73: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...

Page 74: ...nual Cyclone Silent 1 2018 edition PARAMINA SA Byway Evaggelistrias str 19300 Aspropirgos Greece Tel 0030 210 5575860 1 Fax 0030 210 5575868 email service paramina gr website www paramina compressors...