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Bulletin TI-N214H 

Installation, Operation, and Maintenance

N2-14, N2-22, N2-35, N2-14A, N2-22A, N2-35A Parker Balston Nitrogen Generators

www.parker.com/fns/balstonlabgasgenerators

8

1-800-343-4048

Plug the power cord into the power receptacle of the generator, and plug the opposite end into a 
nearby wall outlet with earth ground protection.  (

Note:

 

 There is no power switch on the generator.  

The oxygen analyzer is energized when the generator is plugged in.)

The inlet and outlet connections to the Parker Balston Nitrogen Generator must be checked for 
leaks prior to system start-up.  After the system is properly installed and checked for leaks, the inlet 
gate valve can be opened to introduce compressed air to the system.

During start-up and adjustment of the system, the nitrogen produced by the unit will be of variable 
purity.  If the application for the nitrogen is critically dependent on purity, the nitrogen produced dur-
ing start-up or adjustment should be vented.

If the outlet nitrogen flow is closed, the system will still consume compressed air.  The inlet air is 
simply vented to atmosphere through the permeate ports of the membrane module.

Startup

Operation: Calibration 

(Models N2-14A, N2-22A and N2-35A only)

The customer is responsible for the circuitry utilizing these relay outputs and should 
use good engineering safety practices in the design of this circuitry.

Strip all connecting wires to 1/4” to 3/8” (6mm to 9mm) using wire strippers.  

Insert small screwdriver into the hole below the wire connection point and 
press to open connector.

Slide the stripped wire end into the connection port until it “bottoms out”.

Remove the screwdriver to clamp the wire into the connection port.  Pull the 
wire gently to test integrity of the connection.  Repeat this procedure from step 
2 if the wire releases easily.

5

 

Thread wires through electrical access opening on right side of generator (see 
Figure 1).

CAUTION:  the oxygen analyzer will not provide accurate readings unless calibrated on a 
regular basis.

The oxygen analyzer is calibrated prior to shipment;  however, Parker Balston strongly recom-
mends re-calibrating the unit prior to initial start-up.  After the initial start-up, the analyzer should 
be calibrated on a bi-weekly basis until a suitable schedule is determined, based upon the level of 
accuracy required by the application.

There are two methods of calibrating the oxygen analyzer:  the two point method and the single 
point method.  In the two point method,  the first point in the calibration range is set to zero using 
a zero gas (zero percent oxygen), and the second point in the range is set to a known percentage 
of oxygen using a span gas (known quantity of oxygen, per gas supplier) or compressed air (20.9% 
oxygen).  In the single point method, only one point in the calibration range is set, using either span 
gas or compressed air.  Maximum accuracy in oxygen concentration monitoring will be achieved if 
the oxygen concentration in the span gas is within the range of the expected oxygen concentration 
in the process stream and the pressure of the gas closely approximates the pressure of the nitrogen 
gas (See Figure 3 for calibration controls).

Oxygen analyzer readings should be checked and the analyzer re-calibrated on a routine basis.  If 
the nitrogen purity level falls below the desired level, re-calibrate the analyzer or adjust the flow until 
the proper nitrogen purity level is reached.

The procedure for the

 

two point calibration method

 

is as follows: 

1

  

Throw the toggle switch on the back of the unit to the upright position, toward the calibration 
port.

2

  

Connect a tank of zero gas to the calibration port. (Gas pressure should be approximately equal 

to operating pressure.)

3

  

Allow the zero gas to flow through the unit until the reading on the oxygen concentration display 

stabilizes.

4

  

Adjust the Zero potentiometer until the oxygen concentration display reads zero.

5

  

Disconnect the zero gas from the calibration port, and connect a tank of span gas or a source of 

clean compressed air (set gas pressure to operating pressure).

Oxygen Analyzer 

Calibration

Two Point Calibration

Figure 7- Sample Wiring Schematic for    

 

 Alarm Relay Contacts

Summary of Contents for N2-14

Page 1: ... certification of this product Modification of the unit will result in voiding the warranty Front View Right Side View Left Side View Parker Balston Models N2 14 N2 22 N2 35 N2 14A N2 22A and N2 35A Nitrogen Generators Installation Operation and Maintenance Manual Front View Right Side View Left Side View Models N2 14A N2 22A and N2 35A Bulletin TI N214H If you have any questions or concerns pleas...

Page 2: ...ate The pressure gauges which are mounted on the front panel measure operating pressure and outlet pressure The flowmeter measures the flow rate of nitrogen exiting the membrane module The scale on this flowmeter is dimensionless because the operating pressure can range from 60 psig to 145 psig 4 barg to 10 barg The Nitrogen Purity Label on the control panel is used to convert the dimensionless fl...

Page 3: ...terlocks and or alarm systems to assure proper nitrogen purity levels at all times An oxygen analyzer has been incorporated into the design of the N2 14A N2 22A and N2 35A Nitrogen Generators to monitor the oxygen content of the nitrogen process stream The sensing device in the oxygen analyzer is a galvanic cell The analyzer has an internal tempera ture compensation circuit to provide accurate rea...

Page 4: ...s The valve used should always be opened slowly Opening a valve quickly will pressurize the membrane too rapidly and may cause membrane rupture Membrane failures resulting from improper valve installation will not be covered under warranty Installation Alarm Controls The alarm controls are located on the right side of the oxygen analyzer panel The switch on the far right side of the front panel en...

Page 5: ...an dry compressed air between 60 psig and 145 psig for operation The incoming air should also be between 60 F and 95 F 15 C and 35 C and relatively free of water compressor oil hydrocar bons and particulate matter An oil content of 0 01 mg m3 is recommended The compressed air dewpoint is recommended to be less than or equal to 40 F 5 C at 145 psi The compressed air consumption varies with inlet pr...

Page 6: ... and a check valve should be installed between the Parker Balston Nitrogen Generator and the receiver tank see Figure 4 The Parker Balston 72 460 V883 Back Pressure Controller contains both of these components and may be ordered as an accessory for the nitrogen generator The adjustable back pressure regulator when set to the appropriate pressure will maintain a constant pressure drop across the fl...

Page 7: ...ding on the process limitations To set the high alarm set point press the alarm set switch upward and adjust the high potentiometer until the display shows the desired high alarm set point To set the low alarm set point press the alarm set switch downward and adjust the low potentiometer until the display shows the desired low alarm set point The oxygen analyzer also includes high and low alarm re...

Page 8: ...alibrated on a regular basis The oxygen analyzer is calibrated prior to shipment however Parker Balston strongly recom mends re calibrating the unit prior to initial start up After the initial start up the analyzer should be calibrated on a bi weekly basis until a suitable schedule is determined based upon the level of accuracy required by the application There are two methods of calibrating the o...

Page 9: ...d purity specifications for different operating conditions are shown in the Adjustment Procedures in the Operation Section Note There will be a 10 to 15 psig pressure differential between the pressure of the compressed air supply at the inlet and the operating pressure of the membrane module All flow rate purity charts are based on the operating pressure of the membrane module This pressure loss m...

Page 10: ...nts have been properly installed see Figure 5 the following procedure should be followed to ensure optimal operation of the entire nitrogen supply system 1 Set the inlet pressure to the Parker Balston Nitrogen Generator using the customer provided pressure regulator and initiate the air flow through the system 2 Set the flow control valve to its fully open position The nitrogen flow meter reading ...

Page 11: ...cted to vary install an Oxygen Analyzer P N 72 O2730NA to provide assurance that the application is supplied with the desired purity of nitrogen The performance and operating conditions of the Parker Balston Nitrogen Generator should be checked at least once per month This routine system check should include correcting any changes in the flowmeter reading confirming pressure gage reading stability...

Page 12: ... 1 2 15 5 1 2 17 4 1 2 19 2 99 0 1 0 11 1 1 2 14 0 1 5 17 6 1 6 20 6 1 8 23 6 1 8 26 0 1 9 29 4 98 0 1 6 17 0 1 9 21 2 2 2 26 7 2 5 31 2 2 7 35 6 2 7 39 9 2 9 44 6 97 0 2 1 22 4 2 5 27 9 3 0 35 4 3 3 41 3 3 6 47 1 3 7 53 1 3 8 59 0 96 0 2 5 26 9 3 0 33 6 3 7 44 0 4 1 51 2 4 4 58 5 4 6 66 8 4 7 73 2 95 0 3 2 34 2 3 8 42 8 4 4 53 3 4 9 62 1 5 4 71 0 5 6 80 9 5 7 88 8 SLPM 10 Bar SLPM 7 Bar METER MET...

Page 13: ...ent retainer from the base of the cartridge Insert the new filter cartridge and reassemble the housing in reverse order Be sure to install the proper grade filter in the proper housing the housings are labeled The only tool required to change the activated carbon filter is a 7 16 or adjustable wrench or socket wrench To change the activated carbon filter disconnect the tubing from the press fittin...

Page 14: ...icing Occasionally one or both of the fuses P N 13221 in the generator may burn out The fuses are located in the power receptacle on the back of the generator Before servicing the fuses disconnect the power cord from the power supply Both fuses should be checked each time fuse replacement is warranted To access the fuses use a small screwdriver to remove the holder located in the power receptacle ...

Page 15: ...5 F 15 C 35 C Maximum Recommended Inlet Air Temp 68 F 20 C 68 F 20 C Electrical Requirements 1 None 120 VAC 240 VAC 50 60 Hz Dimensions 16 w x 16 d x 50 h 40 cm x 40 cm x 127 cm Shipping Weight N2 14 75 lbs 34 kg N2 14A 75 lbs 34 kg N2 22 101 lbs 46 kg N2 22A 106 lbs 48 kg N2 35 115 lbs 52 2 kg N2 35A 119 lbs 54 0 kg System Specifications Inlet Air Consumption at Pressure and Purity 68 F 20 C Inle...

Page 16: ...be located in an area where the permeate stream poses the risk of explosion or combustion 2 Nitrogen is nontoxic and largely inert It can act as a simple asphyxiant by displac ing oxygen in air Inhalation of nitrogen in excessive concentrations can result in unconsciousness without any warning symptoms such as dizziness fatigue etc 3 The maximum operating pressure of the system is 145 psig 10 barg...

Page 17: ...r over drain opening for a few seconds to allow pressure to build and drain to seal Check inlet pressure It should be greater than 15 psig 1 barg to seal drain Remove bowl from filter assembly and rinse with water If leak persists replace automatic float drain P N 21552 Troubleshooting Loss of outlet flow Purity is lower than specified for operating conditions Air leak through drains of prefilters...

Page 18: ... 12 months from the date of purchase when this product is operated and maintained according to the instructions provided with the product then Parker guarantees at Parker s option to replace the product repair the product or refund the original price for the product This warranty applies only to defects in material or workmanship and does not cover ring and valve wear on compressors routine mainte...

Page 19: ...www parker com fns balstonlabgasgenerators 19 1 800 343 4048 Bulletin TI N214H Installation Operation and Maintenance N2 14 N2 22 N2 35 N2 14A N2 22A N2 35A Parker Balston Nitrogen Generators ...

Page 20: ...ifin Corporation Parker Hannifin UK Ltd Industrial Division Suite 42 Kent House Romney Place Maidstone Kent ME15 6LH United Kingdom Tel 44 01622 772440 Fax 44 01622 772446 www parker com pag balstonukinfo parker com Parker Hannifin Corporation Filtration and Separation Division 242 Neck Road Haverhill MA 01835 Tel 978 858 0505 Fax 978 478 2501 www parker com fns balstonlabgasgenerators CELL DRAFT ...

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