Parker 404, Product Manual

Page 1: ...Manual No 100 5320 01 Rev 8 404 406XR Series Product Manual Effective May 11 2011 Supersedes January 12 2006 Electromechanical Positioning Systems www comoso com ...

Page 2: ...or its licensors and may not be copied disclosed or used for any purpose not expressly authorized by the owner thereof Since Parker Hannifin Corporation constantly strives to improve all of its products we reserve the right to change this product manual and equipment mentioned therein at any time without notice For assistance contact Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 ...

Page 3: ...iagram 20 ROTARY ENCODERS 21 Rotary Encoder Wiring Diagram 21 BRAKES 21 LIMIT HOME SENSORS 22 SENSOR PACK CABLE WIRING DIAGRAM 22 COUPLINGS 23 CHAPTER 4 BASE MOUNTING PROCEDURES 24 MOUNTING SURFACE REQUIREMENTS 24 BASE MOUNTING METHODS 24 Base thru holes 24 Toe clamp mounting 25 Riser Blocks 25 CHAPTER 5 COMPONENT MOUNTING PROCEDURES 26 CENTER DRIVE MOTOR MOUNTING 26 PARALLEL MOTOR MOUNTING 26 LIM...

Page 4: ...tive January 12 2006 Section 6 Maintenance and Lubrication Changed grease from Mobil XHP222 to Multemp PS 2 for lubricating square rail bearings and ball screws in the R1 and R5 R5 only available for 404XR class 1000 clean room preparation Updated specifications on page 14 deleted screw speed chart previously on page 19 Changed pictures for internal access pages 33 and 34 updated encoder wiring in...

Page 5: ...and 406XR positioners as required to form multi axis systems without special design or manufacturing The 400XR family of products are rugged enough to perform well in the industrial automation environment automotive packaging and yet they re precise enough to excel in the high end semi conductor and instrumentation markets Unpacking Unpacking Carefully remove the positioner from the shipping crate...

Page 6: ...train Relieve Electrical Components All electrical components such as brakes encoders and limit home switches must be strain relieved Failure to strain relieve electrical wires or cables may result in component failure and or possible personal injury Specification Conditions and Conversions Specifications are Temperature Dependent Catalog Specifications are obtained and measured at 20 Degrees C Sp...

Page 7: ...n Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com Assembly Diagrams BALLSCREW CARRIAGE IN LINE MOTOR BLOCK LINEAR ENCODER PARALLEL MOUNTING ASSEMBLY STRIP SEAL TOP COVER ROTARY BRAKE SHAFT BRAKE RISER BLOCK TOE CLAMP LIMIT HOME ASSEMBLY www comoso com ...

Page 8: ...Product Manual Chapter 3 Component Specifications 8 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com Chapter 2 404 406XR Series Specifications Order Number Nomenclature www comoso com ...

Page 9: ...404 406XR Series Product Manual Chapter 3 Component Specifications 9 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com www comoso com ...

Page 10: ...404 406XR Series Product Manual Chapter 3 Component Specifications 10 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com www comoso com ...

Page 11: ...404 406XR Series Product Manual Chapter 3 Component Specifications 11 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com www comoso com ...

Page 12: ...404 406XR Series Product Manual Chapter 3 Component Specifications 12 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com Dimensional Drawings 404XR www comoso com ...

Page 13: ...404 406XR Series Product Manual Chapter 3 Component Specifications 13 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com 406XR www comoso com ...

Page 14: ...peed Revs Per Second Prec Std Total Table Weight kg Prec Std Prec Std 5 mm 10 mm 20 mm 50 8 12 6 1 68 1 81 2 34 60 2 8 100 8 12 6 1 93 2 07 2 60 60 3 0 150 10 14 9 2 19 2 32 2 85 60 3 3 200 12 20 10 2 44 2 57 3 11 60 3 6 250 12 22 12 2 69 2 83 3 36 60 3 9 300 14 24 13 2 95 3 08 3 61 60 4 2 350 14 26 15 3 20 3 33 3 87 60 4 5 400 16 26 16 3 46 3 59 4 12 60 4 8 450 19 28 18 3 71 3 84 4 37 60 5 1 500 ...

Page 15: ... load it is critical to include the weight of all positioning elements that contribute to the load supported by the primary axis Table Life Load Chart Compression normal load This graph provides a rough cut evaluation of the support bearing life load characteristics The curves show the life load relationship when the applied load is centered on the carriage normal perpendicular to the carriage mou...

Page 16: ... catalog information for each positioner The dimensions are referenced as follows d1 bearing block center to center longitudinal spacing d2 bearing rail center to center lateral spacing da rail center to carriage mounting surface d1 d2 da 404XR 80 50 28 406XR 114 90 3 42 5 Life with Compression Load 1000 10000 100000 1000000 10000000 100000000 0 200 400 600 800 1000 1200 1400 1600 Load per Bearing...

Page 17: ...404 406XR Series Product Manual Chapter 3 Component Specifications 17 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com www comoso com ...

Page 18: ...404 406XR Series Product Manual Chapter 3 Component Specifications 18 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com www comoso com ...

Page 19: ... is a unidirectional device This means that the final homing direction must occur in one direction The 404XR is set that the final home direction is to be toward the non motor end of the table The repeatability of the Z channel is equal to 2 resolution counts of the encoder except for 0 1 micron scales which have a repeatability of 1 microns Thus the repeatability of the Z channel equals Encoder R...

Page 20: ...ier or servo control input should have to operate properly with the encoder output at maximum speeds This frequency is post quadrature to determine pre quadrature divide above values by 4 Above frequencies include a safety factor for encoder tolerances and line loses 2 Maximum encoder speed may exceed maximum speed of positioner See Section 2 51 General Table Specifications for maximum screw speed...

Page 21: ...tes Temperature Range Operation 10 C to 85 C Storage 30 C to 110 C Cable length Cable material 0 47 meters Material PVC std Rotary Encoder Wiring Diagram Termination in line connector Pin Number Function Wire Color 1 VCC Red 2 Ground Black 3 CH A White 4 CH A NOT Yellow 5 CH B Green 6 CH B NOT Blue 7 Index Orange 8 Index NOT Brown Shield Drain Brakes 404XR 406XR Brake Type Electromagnetic Electrom...

Page 22: ... is bolted to the side of the table These sensors are adjustable along the length of the sensor pack Wire terminates in a 5 pin connector extension cable included N O N C Options Normally Open N O switches are typically used as home sensors and are typically located between the limit sensors Normally Closed N C switches are generally used as defense circuits to prevent damage to components caused ...

Page 23: ...52 0 5 o C8 12 7mm 0 50 41 50 8 18 1200 0 254 0 152 0 5 o C10 14 0mm 0 55 41 50 8 18 1200 0 254 0 152 0 5 o Coupling Grade Style Precision Grade Bellows Catalog Coupling Code Bore Diameter Motor Side Outside Diameter mm Length mm Rated Torque Nm Torsional Windup Nm Rad Misalignment Specifications Lateral mm Axial mm Angular C3 6 3mm 0 250 20 26 1 5 748 0 1 0 25 1 2 o C5 404XR 406XR w M3 Motor Blk ...

Page 24: ... error caused by deflection and non support of the base Contact Parker Hannifin Corporation for guidelines on specifications of overhang applications Base Mounting Methods The 404 406XR Series can be mounted in one of two ways Base thru holes The 404 406XR tables have M6 counter bored holes in the base of the unit See dimensional drawings for hole location To access the base mounting holes remove ...

Page 25: ...d Allen Key M5 M2 5 M2 Most of the motors used with the 404 406XR series have a taller profile than the positioner Thus the unit cannot be mounted with the motor and table in the same plane Riser blocks can be provided to space the table above a mounting surface Locate sufficient amount of Riser Blocks for the required length of travel Lay out Riser Blocks such that the entire length of the positi...

Page 26: ...iage moves Then hold carriage and rotate motor again by the rear shaft to make sure coupling won t slip If the motor does not have a rear shaft be certain that the coupling screws are tight Note Do not use Loctite on coupling screws Parallel Motor Mounting Tools Required Allen Key M2 M2 5 M3 M4 M5 and Depth Micrometer Purpose Parallel Motor Mounting is employed whenever a shorter overall unit is n...

Page 27: ...ng Washers 4 M5 Spring Washers 540 2 M5 x 18 Socket Head Cap Screws 4 M6 x 16 Socket Head Cap Screws 517 2 M5 x 10 Button Head Screws 539 4 M3 x 8 Button Head Screws 4 M4 x 10 Button Head Screws Motor Description DIM A DIM B DIM C DIM D 404XR SM 16 34 5 1 36 4 5 0 18 45 0 1 77 45 0 1 77 NEMA 23 SM 23 35 5 1 40 5 5 0 22 58 0 2 28 58 0 2 28 406XR NEMA 23 SM 23 57 5 2 26 5 5 0 22 70 0 2 76 65 0 2 56 ...

Page 28: ...face of shroud to the face of pulley flange The pulley should be recessed some distance from the open face of the shroud Using depth micrometer record this number Mount parallel mounting shroud less cover plate to 404 406XR series linear positioner in desired orientation Apply a few drops of Loctite 242 on the screw threads For side positions A and B install and tighten 2 socket head cap screws It...

Page 29: ...ide recorded earlier Readjust pulley until the distance is matched and then tighten clamp screw to 13 in lbs Note Once the 609 loctite is applied this step should be completed within 10 minutes Place drive belt over pulley 1 drive screw shaft Place motor assembly against shroud and place belt over Pulley 2 Loosely mount desired motor using 4 button head screws 404XR or 4 socket head cap screws 406...

Page 30: ...trigger mounting holes are located on either side of the table for flexibility Mount sensor bracket to the top t slot of the base extrusion The bracket assembly should be loosely mounted together when received To install loosen the socket head cap screw do not remove until the bracket clip can be rotated into the t slot and the bracket sits flush to the extrusion Tighten screws Orient wire on swit...

Page 31: ...lamp collar mandrel Slip the clamp collar over the large end of the mandrel and slide it up until it contacts the shoulder Slip the mandrel through the end block and over the extended portion of the screw shaft Using the access hole through the endblock tighten the clamp collar screw Verify concentricity Using a dial indicator measure the run out wobble on the end of the screw shaft by turning the...

Page 32: ... not exceed 001in Align hub on the encoder with the shaft and gently push hub onto shaft until the encoder is resting on the mounting surface DO NOT push down on encoder Push on hub only Align the set screw with one of the flats on the mandrel This can be accomplished by spinning the mandrel traversing the table Maintain pressure on hub to insure that it is seated in centering mechanism and secure...

Page 33: ...procedure outlines the steps required to access the ballscrew square rail bearings or mounting holes located inside the unit Remove carriage end caps by removing eight 8 4pc carriage side socket head cap screws 404XR series has 4 end caps 406XR series has 2 end caps Pull carriage end caps off Carriage end caps on both sides of carriage must be removed Remove all four 4 strip seals clamps by removi...

Page 34: ...RY SHARP It is recommended that a screwdriver be used to lift strip seals over the locator pins Pull both strip seals through carriage Caution The strip seal ends are VERY SHARP Remove bearing cover plate or brake rotary encoder cover depending on options on non motor endblock by removing 2 button head cap screws Note There is NO picture shown for this step Pull center cover through carriage Reass...

Page 35: ...ation R1 and R5 Class 1000 compatible standard Use Shell GADUS S2 V100 2 Contact 1 800 840 5737 for all of your service needs Information is also available on the World Wide Web http www shell lubricants com for additional technical information direct purchase or local distributor information For positioners with Clean Room Preparation R2 and R6 Class 10 compatible Use Braycote 803 Contact Castrol...

Page 36: ...Clean Room Preparation R1 and R5 Class 1000 compatible standard Use Kyodo Yushi Multemp PS 2 Contact Kyodo Yushi at 1 630 595 2020 or www kyodoyushi co jp eng for additional technical information direct purchase or local distributor information For positioners with Clean Room Preparation R2 and R6 Class 10 compatible Use Braycote 803 Contact Castrol Industrial at 800 621 2661 for additional techni...

Page 37: ... carriage 700mm and apply again if necessary Lubricant Application With Easy Lube Option For both R5 and R6 Preparations See Easy Lube Option from Square Rail Bearing Lubrication on previous page Note Do not use mix petroleum base grease with synthetic base grease at any time For lubrication under special conditions consult factory Air Purge Hole The air purge holes are located on the idler end of...

Page 38: ...d protection of equipment against solid foreign objects of 12 5 mm diameter and larger 3 Protection against access to hazardous parts with a tool and protection against solid foreign objects of 2 5 mm diameter and larger Second Number The second number indicates protection of internal equipment against harmful ingress of water 0 No special protection provided Note Number Indicators above represent...

Page 39: ...s are clear plastic Depending on the travel length some plugs will not be used Using the supplied set screws plug all unused carriage mounting holes that are not covered by the load or load plate Note Only insert the set screws until they are flush or slightly recessed from the mounting surface If they are inserted too deeply they will make contact with the extrusion or center cover and may cause ...

Page 40: ...04 406XR Series Product Manual Appendix B Accessories Spare Parts 40 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com Appendix B Accessories Spare Parts www comoso com ...

Page 41: ...404 406XR Series Product Manual Appendix B Accessories Spare Parts 41 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com www comoso com ...

Page 42: ...404 406XR Series Product Manual Appendix B Accessories Spare Parts 42 Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 www parkermotion com www comoso com ...

Page 43: ...e Diameter Table Side Travel 700mm Travel 700mm Travel 700mm Travel 700mm C2 002 1412 02 002 1412 11 6 3 mm 0 25 8 mm 12 mm C3 003 1898 53 003 1898 55 6 3 mm 0 25 8 mm 12 mm C4 w M3 Motor Blk 002 3517 40 002 1412 13 9 5 mm 0 375 8 mm 12 mm C4 w M4 or M7 Motor Blk 002 3517 40 002 3517 41 9 5 mm 0 375 8 mm 12 mm C5 w M3 Motor Blk 003 1898 65 003 1898 21 9 5 mm 0 375 8 mm 12 mm C5 w M4 or M7 Motor Bl...

Page 44: ...locations relative to the positioner in a controlled environment Parker Hannifin Corporation has developed standard options for precision positioning tables prepped for cleanroom applications Testing was conducted by an independent facility specializing in clean air certification to determine the level of cleanroom compatibility of the Parker Hannifin Corporation 404XR and 406XR series tables The ...

Page 45: ...cated below table surface Class 100 Compatible Test 3 Horizontal Plane Inverted Table Particle counter located below table surface Class 100 Compatible Test 4 Vertical Plane Particle counter located below table surface Class 10 Compatible For more information please contact Parker Hannifin Corporation s Application Engineering Department at 800 245 6903 25mmmm 25mm 25mm www comoso com ...

Page 46: ...y inserting M6 SHCS through the clearance holes in the bracket and into the Carriage Mount Z Axis 404 406XR Linear Positioner to the Z bracket using the appropriate toe clamps or access holes through the base where applicable Align the Z axis until its axis of operation is perpendicular to the work surface Pinning The following Pinning options can be selected with the 406XR No Pinning X Axis Carri...

Page 47: ...ication 22 Linear Encoder Resolution 20 Specification 19 Speed Limit 20 Wiring Diagram 20 Z Channel 19 Lubrication 33 Ballscrew 36 Bearing 35 M Maintenance 33 Motor Mounting Center Drive 26 Parallel 26 Motor Mount Option 404XR 9 406XR 11 Motor Sizing 14 Mounting Overhang 24 Surface Requirements 24 Multi axis Configurations Mounting Brackets 46 Pinning 46 O Order Number Nomenclature 404XR 8 406XR 1...