Parker 590+ DRV Product Manual Download

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D-152

Programming

DC590+ DRV Series DC Digital Drive

Main Block Diagram

ARM I (A9)

POS I CLAMP

I LIMIT (SCALER)

NEG I CLAMP

BIPOLAR CLAMPS

NEG I CLAMP

PROGRAM STOP

PROGRAM STOP I LIMIT

-1

INVERSE TIME

CURRENT LOOP PI

OUTPUT

INT. GAIN

PROP. GAIN

CURRENT DEMAND

DRIVE ENABLE

MAIN I LIMIT

I LIMITED

ACTUAL -Ve I LIMIT

Ve I LIMIT

ADDITIONAL I D

I DEMAND ISOLATE

SPEED LOOP PI

P3 OUTPUT

INT. TIME CONST.

PROP. GAIN

SPEED DEMAND

RAMP TO ZERO

CONTACTOR DELAY

SPEED ERROR

SPEED FEEDBACK

STOP

PROGRAM STOP

SETPOINT SUM 1 O/P

SETPOINT 1

+ +

A
B

RATIO 0

DIVIDER 0

INPUT 0

RATIO 1

DIVIDER 1

INPUT 1

DEADBAND WIDTH

SETPOINT 2

SCALED INPUT

INPUT 2

SETPOINT 4

RAW I/P

P3 SETPOINT RATIO

CURRENT PROFILE

I MAX BRK 1 (LOW)

I MAX BRK 2 (HIGH)

SPEED BRK 1 (LOW)

SPEED BRK 2 (HIGH)

SPEED SETPOINT

SETPOINT 3

EXT RESET

RESET VALUE

RAMP INPUT

S RAMP & JOG/SLACK

RAMP O/P

RAMPING

RAMP HOLD

RAMP ACCEL TIME

S RAMP %

RAMP DECEL TIME

ZERO SETPOINT

ZERO SPEED

SPEED THRESHOLD

STANDSTILL

AT STANDSTILL

AT ZERO SPEED

AT ZERO SETPOINT

DELAY

STALLED

STALL TRIP DELAY

COMP

RAISE/LOWER O/P

MAX VALUE

MIN VALUE

RAISE /

LOWER

RAISE INPUT

LOWER INPUT

EXT RESET

RESET VALUE

INCREASE RATE

DECREASE RATE

ENCODER RPM

ENCODER SIGN

ENCODER

ANALOG TACH CAL

TACH INPUT

BACK EMF

SPEED F/B SELECT

ZERO SPEED OFFSET

ANALOG O/P 3

ANALOG I/P 5

ANALOG I/P 4

DIGITAL I/P 1

P3 PORT O/P

P3 PORT I/P

ANALOG I/P 1

ANALOG I/P 2

ANALOG O/P 2

ANALOG O/P 1

DIGITAL I/P 3

ANALOG I/P 3

DIGITAL I/P 2

DIGITAL O/P 1

ENCODER

ANALOG TACH

CURRENT FEEDBACK

POS I CLAMP

CURRENT FEEDBACK

STALL THRESHOLD

JOG/SLACK

JOG

AUX JOG

JOG & TAKEUP SLACK

MODE

START

[25]

[301]

[15]

[48]

[90]

[91]

[32]

[31]

[93]

[33]

[132]

[189]

[41]

[423]

SIGN 1

SIGN 0

[8]

[292]

[6]

[419]

[208]

[131]

[100]

[187]

RATIO 2

[7]

SIGN 2

[9]

[309]

[420]

[290]

[302]

[289]

[13]

[14]

[30]

[17]

[16]

[421]

[302]

[119]

[12]

[291]

[422]

[288]

[5]

[118]

[3]

[2]

[266]

[22]

[49]

[23]

[47]

[10]

[255]

[307]

[261]

[262]

[256]

[257]

[259]

[258]

VALUE SET-UP PARAMETER

LOGIC SET-UP PARAMETER

VALUE DIAGNOSTIC

LOGIC DIAGNOSTIC

KEY

USER-CONFIGURABLE LINK

[123]

TAG NUMBER

[133]

SETPOINT SIGN

SPEED LOOP O/P

549]

Summary of Contents for 590+ DRV

Page 1: ...590 DRV Frame 1 2 3 4 5 6 7 HA470388U003 Issue 2 Product Manual...

Page 2: ......

Page 3: ...of this document it may be necessary without notice to make amendments or correct omissions Parker SSD Drives cannot accept responsibility for damage injury or expenses resulting therefrom WARRANTY Pa...

Page 4: ...all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow t...

Page 5: ...be installed and used INSTALLATION DETAILS Model Number see product label Where installed for your own information Unit used as a refer to Certification Component Relevant Apparatus Unit fitted Enclos...

Page 6: ...drive 4 There may still be dangerous voltages present at power terminals motor output supply input phases DC bus and the brake where fitted when the motor is at standstill or is stopped 5 For measurem...

Page 7: ...Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Drive is protected by bas...

Page 8: ...MENT Under fault conditions power loss or unintended operating conditions the drive may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested a...

Page 9: ...s 3 2 Product Dimensions 3 3 Ventilation and Cooling Requirements 3 3 Line Reactor Isolation Transformer 3 4 Electrical Installation 3 5 EMC Wiring Details 3 6 Wiring Instructions Minimum Connections...

Page 10: ...quence Status 4 27 CHAPTER 5 CONTROL LOOPS Control Loops Principle of Operation 5 1 Current Loop 5 1 Speed Loop 5 4 Field Control 5 5 Set Up Notes 5 5 Field Weakening 5 6 Standby Field 5 7 CHAPTER 6 T...

Page 11: ...2Q 8 6 DC Fuse Replacement Frame 6 Regen Unit 4Q 8 7 Replacing a Phase Assembly Frame 6 8 9 Replacing a Fan Frame 6 8 10 Repairs for Frame 7 8 11 Fuse Replacement Frame 7 8 11 Phase Assembly Replacem...

Page 12: ...Diagrams D 1 Modifying a Block Diagram D 1 Saving Your Modifications D 4 Understanding the Function Block Description D 4 MMI Menu Maps D 5 Function Blocks By Category D 6 Compatibility with Earlier...

Page 13: ...Environmental Details E 1 Electrical Ratings Power Circuit E 2 3 Phase Power Supply Details E 4 Control Power Supply Detail E 4 AC Line Reactor Frames 1 2 3 4 5 E 5 AC Line Reactor Frames 1 2 3 4 5 E...

Page 14: ......

Page 15: ...pter 1Getting Started A few things you should do when you first receive the unit About this Manual How the Manual is Organised Initial Steps Equipment Inspection and Storage Packaging and Lifting Deta...

Page 16: ...DC590 DRV DC Digital Drive...

Page 17: ...for currents exceeding 720A Three phase non regenerative two quadrant armature controllers 591 for currents up to 720A 599 external stack option for currents exceeding 720A 590H and 591H further deta...

Page 18: ...nstalled immediately store the unit in a well ventilated place away from high temperatures humidity dust or metal particles Refer to Chapter 2 Product Overview to check the rating label product code R...

Page 19: ...quick look at the Keypad and available plug in Options How it Works Control Features Understanding the Product Code Catalog Number North America Model Number Europe Model Number Europe Legacy Numbers...

Page 20: ...DC590 DRV Series DC Digital Drive...

Page 21: ...directly from the armature sensing circuit default or by tachogenerator encoder or Microtach connection to the relevant option board When in Speed Control you can modify the performance of the drive...

Page 22: ...nerator feedback Steady State Accuracy 0 01 Encoder Feedback with Digital setpoint serial link or P3 0 1 Analog Tach Feedback 2 Voltage Feedback NOTE Long term analog accuracy is subject to tachogener...

Page 23: ...C 575 Vac D 600 Vac 3 X 1 digit identifying the control type R Regenerative 4Q DC Drive N Non regenerative 2Q DC Drive 4 XXXX Four characters specifying the output in Horsepower Equivalent European R...

Page 24: ...The unit is fully identified using an alphanumeric code which records how the drive was calibrated its various settings when despatched from the factory and the country of origin The Product Code app...

Page 25: ...0125 125A Frame 2 0165 165A Frame 2 3 XXX 3 digits identifying the nominal 3 phase ac power supply voltage 220 110 to 220V 10 50 60Hz 500 220 to 500V 10 50 60Hz 600 500 to 600V 10 50 60Hz Frame 4 5 o...

Page 26: ...6055 communications Tech Box option 0 No Comms option fitted EI00 RS485 EI BINARY EI ACSII or MODBUS RTU PROF PROFIBUS DP LINK LINK DNET DEVICENET CAN CANOPEN MBP MODBUS ENET ETHERNET 8 XXX Up to thr...

Page 27: ...e including livery and mechanical package style First two digits on the left Livery 00 Standard Parker SSD Livery 05 Distributor Livery 01 04 and 06 99 Defined customer liveries TBA Third digit Mechan...

Page 28: ...ations The drive is controlled by a 32 bit microcontroller providing advanced features such as Complex control algorithms which are not achievable by simple analog techniques Software configurable con...

Page 29: ...configuration All units are available as a Output Currents armature Frame 4 380A 500A Frame 5 1580A 830A 725A Frame 1 Frame 2 Frame H 1200A 1700A 2700A 2200A 40A 70A 165A 110A 35A 180A Frame 3 270A F...

Page 30: ...89836U001 5 6901 Keypad 6 COMMS technology box optional 7 Speed feedback technology card optional 8 Gland plate 9 Power terminal shield 10 Power terminals 11 Control terminals 12 Earthing grounding po...

Page 31: ...w 4 Blank cover part number LA389836U001 5 6901 Keypad 6 COMMS technology box optional 7 Speed feedback technology card optional 8 Control terminals 9 Keypad port 10 RS232 programming port P3 4 7 9 8...

Page 32: ...ive DC590 Drive Frame 3 1 Main drive assembly 2 Door assembly 3 Field wiring terminals 4 Busbars main power input 5 Busbars main power output 6 IP20 Top Cover 7 IP20 Fan Housing where fitted L1 4 L2 L...

Page 33: ...in power output 6 Auxiliary supply contactor and motor thermistor terminals 7 Frame 4 External vent where fitted 8 Contactor Control Select 9 Frame 5 External vent where fitted 10 Terminal Cover Frame...

Page 34: ...Series DC Digital Drive 590 Drive Frame 6 1 Phase assemblies L1 L2 L3 2 Fishplate 3 Control Panel Assembly 4 Front Cover 5 Standard Door Assembly 6 Field Controller 7 Busbars main power input 8 Busba...

Page 35: ...L1 L2 L3 Mains Supply Terminals A A Power Control Terminals supply and and output terminals plus external armature voltage sense Keyhole Mounting Slots 8 off for 4Q Regenerative Earth PE on the back o...

Page 36: ...eypad fits to the front of the drive however you can also remote mount the keypad up to 3 metres away Alternatively you can fit a 6911 keypad The 6911 provides a larger screen and improved functionali...

Page 37: ...EMC Wiring Details Wiring Instructions Minimum Connections Additional Control Connections Motor Field Connections DC Contactor External Va Sensing Power Board Circuit Descriptions Optional Equipment...

Page 38: ...DC590 DRV Series DC Digital Drive...

Page 39: ...al load Line Reactor When several drives are connected to an isolation transformer Parker SSD Drives recommends adding a line reactor for each drive This prevents SCR line notching from affecting othe...

Page 40: ...sion Deep sockets M10 M13 M17 7 16 1 2 Screwdrivers Phillips 2 flat blade 0 5 x 3 0mm 0 6 x 3 5mm 0 8 x 4 0mm Small wire cutters NOTE Holes for the mounting bolts or screws must be placed accurately I...

Page 41: ...unting drives next to each other leave 1 38mm left to right between units Make sure the unit is not mounted on or next to equipment that will cause the drive to overheat Normal maximum ambient operati...

Page 42: ...ors between the phase and ground before the specified Line Reactor This applies to DRVs with an armature current 100A Refer to Appendix E Technical Specifications AC Line Reactor for selection details...

Page 43: ...terminals carry electrical voltage which can be lethal Never work on any control equipment or motors without first removing all power supplies from the equipment Make sure all wiring connections meet...

Page 44: ...egenerating mode for extended periods acting as a load generator for another machine it is advisable to fit additional protection in the armature circuit A dc fuse or high speed circuit breaker will p...

Page 45: ...EMC compliance A 360 degree screened connection can be achieved as shown We suggest a rubber grommet should be fitted on holes where a cable gland is not used Figure 3 2 360 Degree Screened Connectio...

Page 46: ...Drive Frame 1 L1 L2 L3 A A F F L N TH1 TH2 3 4 Control Terminals Frame 2 L1 L2 L3 A A L N TH1 TH2 3 4 F F FL1 FL2 Control Terminals Frame 3 L1 L2 L3 A A TH1 TH2 FL1 FL2 D1 D2 F F D4 D3 3 4 D6 D5 L N...

Page 47: ...L2 L3 A A F F FL1 FL2 Note On Frame 5 units the left hand unit is fitted with two A terminals and the right hand unit has two A terminals Control Terminals Frame H L1 L2 L3 A A Earthing points on rear...

Page 48: ...are too numerous and complex to include here For system configurations refer to the schematics packaged with those systems NOTE The following sections describe connections shown in the Connection Diag...

Page 49: ...protection rated for the supply voltage AC Current 0 83 x DC Armature Current 1 Phase Auxiliary Control Supply L N Frame 1 and 2 DC590 DRVs require an external 120 VAC supply to power the control elec...

Page 50: ...o avoid damaging the contact interlock the drive s ZERO SPEED output signal to the DRIVE START logic to prevent the drive from restarting until the motor has reached standstill If in doubt about the c...

Page 51: ...s supply at L1 L2 and L3 This external field supply must be in phase with the main supply The supply connection to terminal FL1 must be in phase with the supply on terminal L1 and FL2 must be in phase...

Page 52: ...L N 3 4 TH1TH2 FL1 FL2 Field Bridge Field Bridge L1 L2 Jumper selecting external field Jumper selecting internal field L1 L2 FL1 FL2 fitted pin non fitted pin AUX CONT External Field Supply Connection...

Page 53: ...ation Refer to Terminal Locations diagram All connections made to terminal blocks A B and C must be isolated signal voltages Never perform high voltage resistance or dielectric strength tests without...

Page 54: ...ad trip circuitry between terminals C1 and C2 NOTE Terminals C1 and C2 must be connected together if an external trip is not used This will prevent the drive from tripping the THERMISTOR alarm The ala...

Page 55: ...REFERENCE and the wiper to terminal A4 For non reversing applications the speed demand needs only to operate between 0 and 10 VDC Connect the high or clockwise end of the potentiometer to B3 and the...

Page 56: ...amp Select C6 Current Clamp C6 configures Auxiliary Current Clamp ve If terminal C6 0V then the drive operates with a unipolar current limit provided at terminal A6 Main Current Clamp ve However if te...

Page 57: ...tor Field Connections WARNING Isolate the drive before converting to internal external supply The FIELD CONTROL function block controls the motor field The FLD CTRL MODE parameter allows you to select...

Page 58: ...nals F and F the motor field outputs are energised when the 3 phase supply is connected to L1 L2 L3 Terminals FL1 and FL2 are not required The internal motor field supply is fused by 10A fuses FS5 FS6...

Page 59: ...he external ac supply connection You should provide suitably rated external fast acting semi conductor fusing to a maximum of 10A Re Wiring Procedure WARNING Isolate all power to the drive 1 Loosen th...

Page 60: ...ares terminals FL1 and FL2 for the external ac supply connection You should provide suitably rated external fast acting semi conductor fusing to a maximum of 30A Re Wiring Procedure WARNING Isolate al...

Page 61: ...Series DC Digital Drive DC Contactor External Va Sensing Connections are provided for external armature voltage sensing at the motor for when a dc contactor is used between the drive and motor Power...

Page 62: ...gital Drive Power Board PCB Reference 466701 Frames 4 5 F13 F14 FL1 FL2 F F Fuses only necessary for local leads longer than 3 metres contactor to terminals 3 4 TB2 M A A to busbar to busbar Locate fu...

Page 63: ...ames 6 7 Fuses only necessary for local leads longer than 3 metres contactor to terminals N MC M A to busbar A to busbar Locate fuses close to signal source when fitted FL1 FL2 F F MVA MVA supply and...

Page 64: ...V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are gene...

Page 65: ...back heatsink thermistor heatsink overtemperature heatsink fan 24V supply armature coding phase rotation coding phase rotation SMPS 24V 15V 5V 0V 15V 24V main contactor pilot field current feedback fi...

Page 66: ...e element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings...

Page 67: ...onents feedback heatsink thermistor heatsink overtemperature heatsink fans 24Vsupply isolated motor overtemperature TH2 TH1 m otor thermistor 24V 15V 5V 0V 15V 24V MC coil MC coil FS7 N L 4 3 control...

Page 68: ...h frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 5V dc rail is monitored via a reference element and a control signal returned via an opto...

Page 69: ...r dc power contactor in series with the main power path to ensure correct power up sequencing This contactor is directly initiated by the Microcontroller via an isolating relay which drives the contac...

Page 70: ...BROWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 F...

Page 71: ...d 4 Quad AH385851U002 U005 Frame 3 F8 F16 G K G K F19 F18 D1 D2 D3 D4 24V 0V RFI GND F25 F23 F24 F21 FS1 F22 F27 D5 D6 D7 D8 TRANSFORMER PTR PTY F14 F13 F17 TH1 TH10 TH3 TH12 TH5 TH8 TH7 TH4 TH9 TH6 T...

Page 72: ...BROWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 F...

Page 73: ...rail on to the primary of a high frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 15V dc rail is monitored via a reference element and a co...

Page 74: ...N OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 20 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH7 TH4 TH9 TH6 TH11 TH2 AH4...

Page 75: ...FAN FAN OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 10 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH1 TH4 TH3 TH6 TH5 TH...

Page 76: ...primary of a high frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 5V dc rail is monitored via a reference element and a control signal ret...

Page 77: ...a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rec...

Page 78: ...L3 A EXT A FS1 FS2 FS3 1 2 3 G1 K1 FS7 FS8 FS9 LINE SUPP FL1 FL2 0V CODING PHASE ROTATION 3 PHASE PRESENT FIELD TRIGGER TH4 TH1 L1 TH6 TH3 L2 TH2 TH5 L3 SUPRESSION TRIGGER TH1 4 SUPRESSION TRIGGER TH...

Page 79: ...TH7 TH12 TH10 FS1 FS3 FS5 FS4 FS6 FS2 TH4 TH7 L1 TH2 TH11 L3 TH6 TH9 L2 THB K A 2 WAY CONNECTOR AC THA A K 3 WAY CONNECTOR THA A K 3 WAY CONNECTOR AC THB K A 2 WAY CONNECTOR BLANK TRIGGER TH2 11 BLAN...

Page 80: ...Mounting Kit You can also replace a Keypad for a PC running DSELite or other suitable PC programming tool in all of the options above Refer to Appendix A Serial Communications 6052 Mounting Kit Parts...

Page 81: ...Installing the Drive 3 43 DC590 DRV Series DC Digital Drive Assembly Procedure Figure 3 21 Mounting Dimensions for the Remote Mounted Keypad...

Page 82: ...ad and branch circuit protection for a single or three phase AC blower motor The starter assembly is fully wired and ready for site installation This option offers Branch circuit protection Instantane...

Page 83: ...ovides an open loop system It equates the speed of the motor to voltage but without compensating for the motor resistance within the system Applying the parameter IR COMPENSATION can improve this Howe...

Page 84: ...jumper on the right side of the board to its mating jack 4 Refer to the Technical Manual supplied with the Option for specific instructions Analog Tachometer Generators G1 G2 G3 G4 The switchable tac...

Page 85: ...manner as the original The connecting link wire to the control board is still required and must be connected for operation It is configured by setting its single 10 way switch and single 2 position sw...

Page 86: ...erminals E1 0V and E2 24V dc are the return and supply respectively The drive can accept a standard 4 channel quadrature complimentary wire ended electrical encoder signal as speed feedback Four feedb...

Page 87: ...ic fiber optic cable which needs only a set of pliers for termination The signal range for plastic however is limited and may require a Microtach repeater diameter composite plastic fiber optic cable...

Page 88: ...MODBUS RTU PROFIBUS DP LINK DEVICENET CANOPEN LONWORKS COMMS Option Technology Box The option allows the DC590 DRV Drive to be controlled as part of a system The system can also comprise other Parker...

Page 89: ...The phase assemblies must always be mounted with the fans at the bottom however the AC Supply Terminals can be moved to the top of the drive Refer to page 3 55 A kit contains three phase assemblies ea...

Page 90: ...pean safety standards VDE 0160 1994 EN50178 1998 it must require a tool for opening Cooling The assembled drive produces power heat losses of approximately 3 times the rated power output current For e...

Page 91: ...g the Drive 3 53 DC590 DRV Series DC Digital Drive Assembly Caution Use proper lifting techniques when lifting and moving the unit 1 Phase assemblies L1 L2 L3 3 Control Panel Assembly 2 Fishplate 4 Fr...

Page 92: ...hase assemblies 4 Connect all signal cables and ribbons 5 Fit the front cover 6 Connect the plugs for the control wiring auxiliary supply and field connections To prepare for installation 1 Remove the...

Page 93: ...is there to assist in handling the phase assembly and is used when securing the stabilising bracket Refer to Offering Up the Phase Assemblies page 3 58 3 Withdraw the handle from the phase assembly 4...

Page 94: ...cle with the fans at the bottom Temporary Hanging A temporary hanging point is provided to hang the unit on before securing the phase assembly to the backplate at the four corners A B C D E F 24 0 94...

Page 95: ...on the backpanel If the phase assembly is mounted incorrectly it will damage the moulding Connecting the Fishplates Before fitting the Phase Assemblies to the back panel loosely fit the fishplates to...

Page 96: ...ies are heavy Use a proper lifting procedure to load them on to the fork lift Note that the Phase Assembly is fitted with a handle opposite the AC terminal to improve handling A stabilising bracket is...

Page 97: ...Panel Assembly Fit the M6 x 16mm support screw assemblies screw single coil spring washer plain washer A to the central phase assembly as shown opposite and to the equivalent position at the bottom o...

Page 98: ...or and the other a female so they can t be fitted incorrectly Complete the same connections for each phase assembly plus make the additional armature voltage feedback connection to the central Phase A...

Page 99: ...nstallation IMPORTANT Please read the Safety Information on page Cont 3 4 before proceeding Refer to Electrical Installation page 3 5 to continue with the drive installation Field Plug this plug has t...

Page 100: ...allation the drive will overheat Changing DC Output Terminals Frame 7 Remove the left hand cover plate s and retain the cover and screws Remove and retain the 12 M6 nuts clamping the outgoing terminal...

Page 101: ...e As a general rule allow at least 150mm 6 inches of clear space above and below the drive for free air flow We suggest the cubicle has an air inlet at the base of the cubicle equivalent to 0 37m2 4ft...

Page 102: ...3 64 Installing the Drive DC590 DRV Series DC Digital Drive Installation Drawings Figure 3 23 Frame 1 7 5 HP 20 HP 15A 35A Stack Assembly...

Page 103: ...Installing the Drive 3 65 DC590 DRV Series DC Digital Drive Figure 3 24 Frame 2 30 100HP 55A 165A Stack Assembly...

Page 104: ...3 66 Installing the Drive DC590 DRV Series DC Digital Drive Figure 3 25 Frame 3 DRV 125 150 HP with 3 Pole Contactor 206A 243A...

Page 105: ...Installing the Drive 3 67 DC590 DRV Series DC Digital Drive Figure 3 26 Frame 3 DRV 125 150 HP with AC Contactor 206A 243A...

Page 106: ...3 68 Installing the Drive DC590 DRV Series DC Digital Drive Figure 3 27 Frame 4 DRV with 3 Pole DC Contactor 200HP 360A...

Page 107: ...Installing the Drive 3 69 DC590 DRV Series DC Digital Drive Figure 3 28 Frame 4 DRV with 3 Pole DC Contactor 250 300HP 425A 490A...

Page 108: ...3 70 Installing the Drive DC590 DRV Series DC Digital Drive Figure 3 29 Frame 4 DRV with 1 Pole DC Contactor 300 500HP 490A 815A...

Page 109: ...Installing the Drive 3 71 DC590 DRV Series DC Digital Drive Figure 3 30 Frame 4 DRV with AC Contactor 200 500 HP 360 815A...

Page 110: ...3 72 Installing the Drive DC590 DRV Series DC Digital Drive Figure 3 31 Frame 4 Drive 200 500 HP 360 815A External Vent Kit Installation Drawing No HG466700U002...

Page 111: ...Installing the Drive 3 73 DC590 DRV Series DC Digital Drive Figure 3 32 Frame 5 DRV with 1 Pole DC Contactor 600 900 HP 100 1580A...

Page 112: ...3 74 Installing the Drive DC590 DRV Series DC Digital Drive Figure 3 33 Frame 5 Drive 900 HP 1580A External Vent Kit Installation Drawing No HG466700U111...

Page 113: ...Installing the Drive 3 75 DC590 DRV Series DC Digital Drive Figure 3 34 Frame 6 Drive 700 1200 HP with 1 Pole DC Contactor...

Page 114: ...3 76 Installing the Drive DC590 DRV Series DC Digital Drive Figure 3 35 Frame 7 Drive 1000 2000 HP with 1 Pole DC Contactor...

Page 115: ...Installing the Drive 3 77 DC590 DRV Series DC Digital Drive Connection Diagrams Frames 1 2 DRV 7 5 100 HP Minimum Connection Diagram general purpose configuration...

Page 116: ...NAL AC TACH G1 AC TACH G2 DC TACH G3 DC TACH G4 RE RE G G A B1 A B1 AC TACHOMETER DC TACHOMETER TACHOMETER GENERATOR SPEED FEEDBACK 0 VDC 24VDC ENCDR POWER NOM RCV C1 C9 F1 MODEL NO 5701 4 A 1B1 ACRYL...

Page 117: ...Installing the Drive 3 79 DC590 DRV Series DC Digital Drive Frame 3 DRV 125 150 HP with 3 Pole Contactor Minimum Connection Diagram for EMC general purpose configuration...

Page 118: ...3 80 Installing the Drive DC590 DRV Series DC Digital Drive Frame 3 DRV 125 150 HP with AC Contactor Minimum Connection Diagram for EMC general purpose configuration...

Page 119: ...Installing the Drive 3 81 DC590 DRV Series DC Digital Drive Frame 4 DRV 200 HP with 3 Pole DC Contactor Minimum Connection Diagram general purpose configuration...

Page 120: ...3 82 Installing the Drive DC590 DRV Series DC Digital Drive Frame 4 DRV 200 500 HP with AC Contactor Minimum Connection Diagram general purpose configuration...

Page 121: ...Installing the Drive 3 83 DC590 DRV Series DC Digital Drive Frame 4 DRV 250 300 HP with 3 Pole DC Contactor Minimum Connection Diagram general purpose configuration...

Page 122: ...3 84 Installing the Drive DC590 DRV Series DC Digital Drive Frame 4 DRV 300 500 HP with 1 Pole DC Contactor Minimum Connection Diagram general purpose configuration...

Page 123: ...Installing the Drive 3 85 DC590 DRV Series DC Digital Drive Frame 5 DRV 600 900 HP with 1 Pole DC Contactor Minimum Connection Diagram general purpose configuration...

Page 124: ...3 86 Installing the Drive DC590 DRV Series DC Digital Drive Frame 6 DRV 700 1200 HP with 1 Pole DC Contactor Minimum Connection Diagram general purpose configuration...

Page 125: ...Installing the Drive 3 87 DC590 DRV Series DC Digital Drive Frame 7 DRV 1000 2000 HP with 1 Pole DC Contactor Minimum Connection Diagram general purpose configuration...

Page 126: ...3 88 Installing the Drive DC590 DRV Series DC Digital Drive...

Page 127: ...ntrol Set Up Speed Feedback Setup For Field Weakening Adjust Speed Loop Other Important Parameters Recording Parameters Starting and Stopping Methods Stopping Methods Normal Stop C3 Program Stop B8 Co...

Page 128: ...DC590 DRV Series DC Digital Drive...

Page 129: ...ceeding When an instruction refers to a keypad procedure the menu levels are shown as a path with double colons separating each lower menu level for example the parameter RAMP ACCEL TIME is shown as S...

Page 130: ...between each conductor and ground All readings should be greater than 10 M ohms If available use a megger to check for insulation faults in the motor armature and field windings Check Supply WARNING...

Page 131: ...you can move to the next parameter Keypad Description Press Display DC 4Q 35A MENU LEVEL The DC 4Q 35A line may vary depending on your drive This is the top of the menu tree MENU LEVEL DIAGNOSTICS You...

Page 132: ...ify set to VOLTAGE CONTROL CONFIGURE DRIVE FLD VOLTS RATIO Calculate and enter ratio where FLD VOLTS RATIO Motor Nameplate Field Volts AC Supply 100 For example 300 VDC 460 VAC 100 65 CONFIGURE DRIVE...

Page 133: ...field volts which should match the motor nameplate Motor Rotation Check 1 Use the arrow keys to increase REF to 10 The motor will rotate at that speed 2 Observe the motor direction If the motor does n...

Page 134: ...step if there are no speed feedback devices on the motor Reconnect the power and start the drive This verifies that the speed feedback device is wired and functioning properly a For motors fitted wit...

Page 135: ...0 DRV Digital drive set minimum demand to 0 under SETUP PARAMETERS SPEED LOOP MIN DEMAND c For motors fitted with 5701 5901 Microtachs or wire ended electrical encoders monitor DIAGNOSTICS ENCODER If...

Page 136: ...with either very long or very short time constants for example very short time constant permanent magnet motors In these instances the current loop must be tuned manually Contact Parker SSD Drives Cu...

Page 137: ...rive performs the AUTOTUNE function automatically setting the following parameters a SETUP PARAMETERS CURRENT LOOP PROP GAIN b SETUP PARAMETERS CURRENT LOOP INT GAIN c SETUP PARAMETERS CURRENT LOOP DI...

Page 138: ...ve motor combination is operating in field voltage control This section lists the procedure for setting up for Voltage or Current control For best performance set the field to Current control 1 Give a...

Page 139: ...nd F and verify that it equals the motor nameplate rating b Adjust CONFIGURE DRIVE FLD VOLTS RATIO until the voltage equals field voltage rating on the motor nameplate label NOTE The DC motor field im...

Page 140: ...ameter Press or to select ARM VOLTS FBK ANALOG TACH or ENCODER Press E to exit 2 Start the drive gradually increase the speed demand signal to 50 and monitor DIAGNOSTICS TERMINAL VOLTS Measure the arm...

Page 141: ...ibration If required adjust the calibration parameter CONFIGURE DRIVE ENCODER RPM to match the motor rotational speed to the roll speed with a hand tachometer Speed match the motor through the ratio c...

Page 142: ...CURRENT 10 lower than the field calculated to reach full speed The minimum and maximum field currents are found on the motor nameplate label The 10 cushion should overcome any inaccuracies in the nam...

Page 143: ...erformance 2 Calibrate terminal A3 for 10 output by setting SETUP PARAMETERS SPEED LOOP SETPOINTS RATIO 2 A3 to 0 1000 3 Set SETUP PARAMETERS SPEED LOOP INT DEFEAT to ON This disables the integral gai...

Page 144: ...r drive parameters This copy might consist of writing down the information on a chart saving the parameters to a computer disk or printing the parameters using an external computer To save the paramet...

Page 145: ...rol of the Run relay with no intervening electronics All associated parameters can be found in the STOP RATES menu Terminal Description Function Parameter Priority B9 Coast Stop Motor coasts to rest O...

Page 146: ...EFAULT 2 0 ACTUAL STOPPING RATE DEPENDS ON LOAD INTERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE DRIVE IS DISABLED BELOW STOP ZERO SPEED IF SET 0 25 t DRIVE ENABLE DISABLED 0 DRIVE ENABLE ENAB...

Page 147: ...D 0 0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 SPEED SETPOINT CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN STOP LIMIT TIMED OUT 0 DRIVE ENABLE ENABLED DRIVE RUN LED AND START CONTACT...

Page 148: ...ogram Stop B8 This is achieved by removing 24V from Terminal B8 The motor speed is brought to zero under conditions defined by the PROG STOP TIME ramp rate and PROG STOP I LIMIT parameters MMI Menu Ma...

Page 149: ...ED DEMAND SPEED SETPOINT CURRENT LIMIT SET BY PROG STOP I LIMIT DEFAULT 100 ACTUAL STOPPING RATE DEPENDS ON LOAD INERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE t SPEED DEFAULT 2 0 DRIVE RUN L...

Page 150: ...AND SPEED SETPOINT 0 t 0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN PROG STOP LIMIT TIMED OUT t SPEED SETPOINT t PROG STOP LIMIT DEFAULT 60...

Page 151: ...tected a similar stopping method to Coast Stop is used The power stack cannot be re enabled until the trip condition has been cleared and successfully reset Refer to Chapter 7 Trips and Fault Finding...

Page 152: ...OG SLACK for further information Also refer to the STOP RATES function block the CONTACTOR DELAY parameter is used to prevent multiple operations of the main contactor from rapid use of the Jog switch...

Page 153: ...o set speed 3 Set JOG SLACK MODE parameter Tag No 228 to FALSE 4 Apply 24V to Terminal C4 Jog Mode to run the motor at speed setpoint TAKE UP 1 5 Remove 24V from Terminal C4 Jog Mode to run the motor...

Page 154: ...for information about the EI Bisynch ASCII communications protocol Reserved bits are undefined when read and should be set Zero when written Bit Number Mask Name Comment 0 lsb 0x0001 Remote Enable 1 0...

Page 155: ...ote Trip Alarm Ack Jog Mode Jog Start Enable Command Start Drive 1 0 X 0 1 1 ow 0203 Stop Drive 1 0 X 0 0 1 ow 0201 Disable Drive 1 0 X X X 0 ow 0200 Jog Setpoint 1 1 0 0 1 0 1 ow 0205 Jog Setpoint 2...

Page 156: ...edged alarm Health Store 0 7 0x0080 Reserved Undefined 8 0x0100 Running Contactor in and drive ready to be enabled 9 0x0200 Enabled Drive is enabled 10 0x0400 Zero Speed Zero speed Output TAG 17 11 0x...

Page 157: ...his chapter explains the principle of operation and provides help on setting up the control loops correctly Control Loops Principle of Operation Current Loop Speed Loop Field Control Set Up Notes Fiel...

Page 158: ...DC590 DRV Series DC Digital Drive...

Page 159: ...nt of torque which is the objective of the current control and this is not affected by the small time lag in achieving zero steady state error The firing angle signal is translated into a certain time...

Page 160: ...or values from 7 to 1500 The delay corresponds to 7 x 1 33 s up to 1500 x 1 33 s 2ms maximum Manual Tuning NOTE This procedure is rarely used or required if possible use Autotune If the motor is perma...

Page 161: ...o Disabled and clamp the motor shaft to prevent rotation 2 Attach an oscilloscope to the control board armature current monitor test point test point IA see page 5 5 scaled for 1 1V 100 rated armature...

Page 162: ...for large current swings e g 0 200 The default value is set at 35 i e maximum allowable change is 35 of FLC in 1 6 mains cycle which has no practical effect on the current response between 0 and 100...

Page 163: ...ately 5 seconds the main contactor is opened signalling the end of the sequence and the AUTOTUNE parameter is reset to OFF 4 Perform a PARAMETER SAVE now Refer to Chapter 6 The Keypad Saving Your Appl...

Page 164: ...above its base speed the motor speed resulting at rated armature voltage rated armature current and rated field current in a constant power mode of operation motor torque reducing with increasing spee...

Page 165: ...erm which compares the actual speed feedback to the calculated base speed estimates the required field weakening The use of this control term significantly reduces the overvoltage on transition throug...

Page 166: ...5 8 Control Loops DC590 DRV Series DC Digital Drive...

Page 167: ...y The PROG Key Navigating the Menu System Changing a Parameter Value The Menu System Map The Keypad Menus DIAGNOSTICS SETUP PARAMETERS PASSWORD ALARM STATUS MENUS SERIAL LINKS SYSTEM PARAMETER SAVE FU...

Page 168: ...DC590 DRV Series DC Digital Drive...

Page 169: ...calibration message is displayed This is quickly replaced by a default Welcome screen showing the product description and Product Code The Welcome screen is at the top of the menu system The drive can...

Page 170: ...played Trip or Error message MENU Navigation Displays the next Menu level or the first parameter of the current Menu Parameter Holding M down when a parameter is displayed shows that parameter s Tag N...

Page 171: ...r at a speed determined by the LOCAL SETPOINT Trip Reset Resets any trips and then runs the motor as above Only operates when the Drive is in Local mode STOP RESET Control Stops the motor Only operate...

Page 172: ...figuration Tripped Stopped Stopping Running with zero reference Running Autotuning FWD REV Forward Reverse State Requested direction and actual direction are forward Requested direction and actual dir...

Page 173: ...tant diagnostic parameters SETUP PARAMETERS contains all the function block parameters for setting up the Drive PASSWORD contains all the Password parameters required for security ALARM STATUS a view...

Page 174: ...ramming menu from the Menu System when in Remote control When in Local control the Local LEDs SEQ and REF are illuminated and the RUN STOP JOG FORWARD REVERSE UP and DOWN local control keys can be use...

Page 175: ...down keys increment decrement the value at a rate determined by the right hand character of the value indicated by the appearance of a cursor If the cursor is positioned as 100 0 then the value will...

Page 176: ...PECIAL BLOCKS STANDSTILL SETPOINT SUM 1 FLD WEAK VARS FLD VOLTAGE VARS FLD CURRENT VARS PID TENS COMP CALC DIAMETER CALC TAPER CALC TORQUE CALC SETPOINT SUM 2 OP STATION SET UP START UP VALUES LOCAL R...

Page 177: ...OUT 1 A7 ANOUT 2 A8 DIGITAL INPUT C4 DIGITAL INPUT C5 DIGIN 1 C6 DIGIN 3 C8 DIGOUT 1 B5 DIGOUT 3 B7 LINK 1 LINK 12 DIGITAL OUTPUTS CONFIGURE 5703 BLOCK DIAGRAM ANALOG INPUTS ANALOG OUTPUTS DIGITAL INP...

Page 178: ...oop feedback Refer to FEEDBACKS SPEED ERROR FILT 297 XX Speed loop error Refer to SPEED LOOP SPEED LOOP O P 356 XX Output from speed loop PI Refer to SPEED LOOP CURRENT DEMAND 299 XX Current loop dema...

Page 179: ...ro speed feedback Refer to STANDSTILL AT ZERO SETPOINT 78 FALSE TRUE At zero speed demand Refer to STANDSTILL AT STANDSTILL 79 FALSE TRUE AT ZERO SPEED and AT ZERO SETPOINT Refer to STANDSTILL RAMPING...

Page 180: ...voltage mode FIELD DEMAND is the voltage ratio to the field controller Refer to FIELD CONTROL FIELD I FBK 300 xx Scaled and filtered field current feedback Refer to FIELD CONTROL FIELD I FBK AMPS 539...

Page 181: ...nal Refer to DIGITAL INPUTS DIGITAL INPUT C5 70 ON OFF Electronic enable disable quench terminal ON Enabled Refer to DIGITAL INPUTS DIGIN 1 C6 71 ON OFF Symmetrical current clamps Asymmetrical bipolar...

Page 182: ...r to SETPOINT SUM 1 RAMP OUTPUT 85 xx Setpoint ramp output Refer to RAMPS PRESET O P 572 x Scales the selected preset input by MAX SPEED Refer to PRESET SPEEDS SRAMP OUTPUT 589 x Diagnostic ramp outpu...

Page 183: ...efer to SEQUENCING HEALTH LED 122 FALSE TRUE State of Health LED on Keypad Refer to ALARMS READY 125 FALSE TRUE The drive is ready to accept an enable signal Refer to SEQUENCING DRIVE RUNNING 376 FALS...

Page 184: ...in this parameter to hide the password The password is now hidden and CHANGE PASSWORD displays MENU LEVEL PASSWORD PASSWORD PASSWORD 0X0000 0X0002 PASSWORD PASSWORD M M E 0X0002 0X0000 PASSWORD MENU L...

Page 185: ...g level Select BASIC to see a reduced selection of parameters to operate the drive Select STANDARD to see the standard set of parameters Select ADVANCED to see the full menu system useful when program...

Page 186: ...UP PARAMETERS menu refer to Appendix D Programming SYSTEM _ SOFTWARE see below _ CONFIGURE I O see below _ miniLINK refer to Appendix D Programming miniLINK _ SAVE TO OP refer to Appendix D Programmin...

Page 187: ...V CAL in the CALIBRATION function block ARMATURE CURRENT 523 drive dependent AMPS Sets the 100 value for Armature Current IA Set this value to match the motor in use FIELD CURRENT 524 drive dependent...

Page 188: ...rs of other specifications can be normalised by setting this parameter as appropriate Refer to ENCODER ENCODER RPM 22 0 to 6000 Motor top speed setting 100 when using encoder feedback Refer to ENCODER...

Page 189: ...rrect Product Code rating Perform a PARAMETER SAVE now refer to Saving Your Application page 6 23 This is the preferred way of selecting a new product code The available product codes are restricted t...

Page 190: ...guration is not automatically saved to non volatile memory so you must perform a PARAMETER SAVE refer to Saving Your Application page 6 23 Cloning Feature The Keypad can be used to transfer all parame...

Page 191: ...note below in non volatile memory i e values are stored during power down Operating Mode CONFIGURE ENABLE DISABLED In Operating mode you can change parameter values The Drive can be running or stopped...

Page 192: ...ETER SAVE simply switch the Drive off and power up again The last saved parameter settings will be restored Copying an Application Copying an application requires a host computer connection to the Dri...

Page 193: ...t Finding Trips What Happens when a Trip Occurs Fault Finding Initial Troubleshooting Procedure Calibration Checks Alarm Messages Hexadecimal Representation of Trips Power Board LED Trip Information F...

Page 194: ...DC590 DRV Series DC Digital Drive...

Page 195: ...se of the trip 2 The alarm message s can be acknowledged by pressing the E key however the unit will not restart at this point 3 If using Serial Comms xxx PARM 0000 Resetting a Trip Condition All trip...

Page 196: ...on initial start up of the DRV see the flowchart below and review the installation procedures in Chapter 3 and the start up and adjustment procedures in Chapter 4 If you have reviewed these procedures...

Page 197: ...oint Is armature voltage at terminals A and A above 0 VDC Is field voltage at terminals F1 and F2 0 VDC when started Check motor and cabling See Ch 7 Motor Check external wiring See Ch 3 Power Wiring...

Page 198: ...d Refer to Chapter 4 Calibration and Startup Calibrating the Control Board Control Board Calibration The control board calibration scaling switch of previous DC590 products shown opposite has been rep...

Page 199: ...s NOTE This switch must only be operated with the drive powered down Power Board Current Calibration Switches Frames 4 5 NO POWER IS CONNECTED AT THIS STAGE View the switches with the drive door open...

Page 200: ...up to 80A OFF VA 100 for VA up to 875V factory setting Field Current Calibration Multiplier Field Current Range Armature Voltage Calibration not used on standard build 1 2 3 4 5 6 8 910 7 thus switch...

Page 201: ...nt range of 40A e g DC 4Q 1700A 40 D To do this refer to Chapter 6 The Keypad Changing the Stack Size 3 button reset Note the nominal field current from the motor rating plate and set this value in th...

Page 202: ...it word is represented by four characters in the range 0000 to FFFF LAST ALARM Tag 528 This display shows the last alarm message to have been displayed To reset the parameter simply press the DOWN key...

Page 203: ...0 0 5 14 REMOTE TRIP F 0 0 6 14 ENABLE LOW F 0 0 7 14 SEQUENCING F 0 0 9 14 COMMS TIMEOUT F 0 1 0 14 CONFIG ENABLED F 2 0 0 14 CALIBRATION TRIP F 3 0 0 14 NO OP STATION F 4 0 0 14 AUX SUPPLY F F 0 3 L...

Page 204: ...and an 8 in digit 1 This in turn represents the active trips FIELD FAILED ENCODER FAILED OVER VOLTS VA and HEATSINK TRIP an unlikely situation Power Board LED Trip Information Frame 4 5 6 7 The HEATSI...

Page 205: ...LD HS OT ARM HS OT PHASE LOSS field heatsink overtemperature armature heatsink overtemperature phase loss HEATSINK TRIP 3 PHASE FAILED Trips ARM HS OT PHASE LOSS PH ROT FLT CUR IMBALANCE Master Power...

Page 206: ...ormer connection status ACCTS PRESENT LED10 3 PHASE FAILED thyristor fuses status THYRISTOR FUSES LED11 field heatsink temperature normal FIELD THERMOSTAT LED12 L1 Phase Assembly heatsink temperature...

Page 207: ...he SMPS attempts to power up repeatedly indicating a fault FIELD HEATSINK STACK THERMOSTATS field heatsink temperature normal armature heatsink temperature normal HEATSINK TRIP 3 PHASE FAILED Trips TR...

Page 208: ...ration of drive speed feedback encoder ppr selection for example Recalibrate the speed feedback Improper tuning of speed loop parameters drive overshooting or unstable Retune drive speed loop Coupling...

Page 209: ...ELD OVER I The motor field current has exceeded 120 of the calibrated value Alarm time delay 10 seconds Badly tuned control loop alarm only operates with field current control mode selected Retune con...

Page 210: ...ld miswired Check motor field wiring matches motor wiring diagram for field supply Drive miscalibrated for motor armature voltage Check armature voltage calibration matches motor nameplate information...

Page 211: ...se is present while observing feedback with an oscilloscope Bottom two LEDs on the 5701 Microtach receiver board are out Weak feedback signal intensity check connections fiber optic wire integrity and...

Page 212: ...ncorrect Check the mains voltage of the drive refer to Product Code This alarm may not operate properly if the voltage is incorrect i e wrong unit or drive Supply voltage low or missing Check auxiliar...

Page 213: ...otor Check for mechanical problems which may cause motor to stall STALL TRIP With motor stationary AT ZERO SPEED parameter shows TRUE current has exceeded the STALL THRESHOLD parameter value for longe...

Page 214: ...eedback has exceeded 6 of rated field current Alarm only operates during the Autotune sequence Separately supplied field Disable external field supply and repeat Autotuning procedure Wrong AUTOTUNE se...

Page 215: ...LE left in enabled state Fiber optic cable too short resulting in too strong a signal at Microtach receiver over drive Back the fibre optic cable out of the receive slightly and retighten CALIIBRATION...

Page 216: ...the end of Upload UDP Transfer Corrupted UDP file loaded press the E key and reload the correct language or de select the second language Setting Trip Conditions The following parameters in the CALIB...

Page 217: ...fying and correcting hardware problems NOTE Repair of DC590 DRV is limited to basic part replacement only Troubleshooting and electronic component at the board level is NOT recommended Only the contro...

Page 218: ...rive work No Are all the wires and terminals connected and tight Yes Replace stack Is supply voltage present at primary of fuses F4 and F5 Yes No Wiring from fuses F1 F2 to F4 F5 bad Is supply voltage...

Page 219: ...re all wires and terminals connected and tight Yes No Tighten wiring Is field supply voltage present at terminals FL1 and FL2 Yes No Is field supply voltage present at drive terminals D1 and D2 Yes No...

Page 220: ...r Faulty DC Contactor Is the main contactor energised Possible bad stack replace stack Is 10 VDC measured at terminal A5 Current Limit OK Is 24 VDC measured at terminal C5 Enable Is wire from terminal...

Page 221: ...ve SCR packs A B and C for regenerative drives The layout of the SCR packs is shown in Figure 6 5 as they appear on the drive heatsink from left to right L1 L2 L3 A T1 T3 T5 A A B C Non regenerative D...

Page 222: ...L3 Terminal L1 L2 L3 A T1 A T3 B T5 C A T1 T10 D T3 T12 E T5 T8 F A T4 A T6 B T2 C A T4 T7 A T6 T9 B T2 T11 C Motor Checks Several alarm messages are caused by problems with the motor Most motor probl...

Page 223: ...may have been tagged for a non standard function Monitor parameter SETUP PARAMETERS CURRENT LOOP I DMD ISOLATE It should be DISABLED for speed control If it ENABLED only a signal at terminal A3 ANIN 2...

Page 224: ...er SSD Drives for further information Test Point Description IF Field current feedback 0 0V 0 4 0V 100 mean voltage value of FIELD I FBK diagnostic Tag No 300 IA Armature current feedback 1 1V 100 mea...

Page 225: ...e Maintenance Repair Saving Your Application Data Returning the Unit to Parker SSD Drives Disposal Technical Support Checks Repairs for Frames 4 5 Replacing the Fan Frames 4 5 Repairs for Frame 6 AC F...

Page 226: ...DC590 DRV Series DC Digital Drive...

Page 227: ...ipment Tools needed for routine service operations include basic hand tools screwdrivers wrenches etc WARNING Only qualified service personnel should attempt to repair or replace parts in the drive Is...

Page 228: ...tion Source Model number and serial number 590 Digital drive rating label Motor horsepower armature current and voltage field current and voltage base and top speed ratings Motor nameplate Speed volta...

Page 229: ...rature 1200 C by an incinerator authorised under parts A or B of the Environmental Protection Act 2 Disposal in an engineered land fill site that is licensed to take aluminium electrolytic capacitors...

Page 230: ...ng a Meter All the coding fuses must be OK before continuing with the following checks since the fuses are in the circuit 9or 8 ve to L1 ve to F Diode Drop approximately 0 5V ve to L2 ve to F Diode Dr...

Page 231: ...me 5 Remove the fan cover Remove the fan assembly and screws as detailed above Reverse the procedure for refitting the fan assembly refer to the refitting note in the diagram above The replacement fan...

Page 232: ...Unplug all connections to the Door Assembly control connections and the Field Controller Auxiliary Plug and Field Plug 2 Undo the fixings to remove the front cover from the Control Panel Assembly 3 D...

Page 233: ...ashers Connect the external earth to the Front Panel DC Fuse Replacement Frame 6 Regen Unit 4Q The DC fuse s can be replaced in situ With the front of the drive removed the Control Panel Assembly the...

Page 234: ...ghten the DC Busbar bolt to 45Nm 33 ft lbf Refitting 1 Refit the Fuse to the Mounting Plate Torque to 45Nm 33 ft lbf Fix the mounting plate to the Phase Assembly securing it with the two bolts and was...

Page 235: ...5 Remove the bolts securing the fishplates to the DC Busbars 6 Fit an M10 x 20mm long temporary hanging bolt to the temporary hanging mounting hole top centre of the phase assembly to be removed Screw...

Page 236: ...d take about 15 minutes Removal 1 Remove the four screws that hold the bottom fan grille in place 2 Remove the two screws from each fan 3 Trace the route of the fan cable back to the front of the phas...

Page 237: ...boards 3 Open the swing frame using the two quick release fixings at the right hand end 590 4Q Product Regenerative Upper Phase Assembly Lower Phase Assembly Current Transformer AC Incoming Busbar Fus...

Page 238: ...y on the bench remove the M12 screws F G H I holding the fuses to the busbars Take a note of the fuse microswitch position on the fuse assembly do not forget as the lead assembly will not fit if mount...

Page 239: ...jointing compound between the fuses and busbars and between the busbars and phase assemblies BICC BX1 Parker SSD Part No EA466241 Observe all tightening torque levels refer to Appendix E Technical Spe...

Page 240: ...90 DRV Series DC Digital Drive Phase Assembly Replacement Frame 7 Busbar Phase Assembly 4Q A upper phase assemblies only shown Trigger Board Dummy Board Stack of interconnecting plates one only shown...

Page 241: ...41 Observe all tightening torque levels refer to Appendix E Technical Specifications Termination Tightening Torque Frame 7 Phase Assembly Removal Procedure 1 Referring to Figure 8 1 590 or Figure 8 2...

Page 242: ...correct orientation of the assembly Fix in position with 4 x M6 Sems nuts and tighten to the correct torque level Refit the interconnecting plate stacks between the phase assemblies A stack of three...

Page 243: ...cedure MMI Dump Procedure DSELite Support System Port P3 Set up 5703 Support System Port P3 Set up EI Bisynch ASCII Support System Port P3 Set up EI Binary Support System Port P3 Set up EI Bisynch Bin...

Page 244: ...DC590 DRV Series DC Digital Drive...

Page 245: ...ere is 24V present on pin 2 of the P3 port This may damage your PC or the Drive P3 Port Pin Lead Female DB9 Pin Female DB25 Pin 1 Black 5 7 2 Red not connected not connected 3 Green 2 3 4 Yellow 3 2 U...

Page 246: ...s in the drive in the order they are shown on the MMI The files can only be transferred from a drive to the host computer System Port P3 Set up When transferring data using UDP the communications sett...

Page 247: ...159 AUX PORT P2 ERROR REPORT 303 MAIN PORT P1 OPTION VERSION 328 SYSTEM PORT P3 ESP SUP ASCII 331 SYSTEM PORT P3 CHANGEBAND BIN 332 SYSTEM PORT P3 ERROR REPORT 333 SYSTEM PORT P3 PNO 7 334 MAIN PORT...

Page 248: ...have been modified from their default value are included in the dump DUMP MMI TX This is the transfer of all parameters 1 Connect the Drive to the host using the appropriate lead 2 Using a standard c...

Page 249: ...e and drawing tools to allow you to create block programming diagrams quickly and easily Contact your local Parker SSD Drives sales office System Port P3 Set up Set MODE parameter Tag No 130 to EIASCI...

Page 250: ...le to connect into the P3 port The cable is 400mm long to limit transmission errors the primary unit to unit interconnection is intended to be achieved by a fibre optic cable The 5703 unit itself is s...

Page 251: ...DRV Series DC Digital Drive PSU TX RX 24V dc 0V POWER FROM RS232 BUFFER TIL RS232 TO DRIVE INPUT FIBRE OPTIC I P 3 1 3 WAY JUMPER 2 FIBRE OPTIC O P 2 FIBRE OPTIC O P 1 OUTPUT DRIVE Figure A 2 Wiring D...

Page 252: ...high the ramp is automatically cleared when the drive is quenched and its output will never move from exactly zero The ramp input may often be of use in line master drives but the ramp should be disab...

Page 253: ...tional Standard definition ANSI Standard x3 28 Revision 1976 Establishment and Termination Control Procedures Sub category 2 5 Two way Alternate Non switched Multi point with Centralised Operation Fas...

Page 254: ...tion Range HEX encoding Access II Instrument Identity 0690 0605 or 5900 Read Only V0 Main Software Version 0000 to FFFF Read Only V1 Keypad Software Version 0000 to FFFF 0000 if not fitted Read Only V...

Page 255: ...Configuration Mode 2 State Read only used to determine the major state of the Inverter HEX Value Description 0000 Initialising Powering up 0001 Corrupted Product Code and Configuration 0002 Corrupted...

Page 256: ...to convert between tag number and 2 character mnemonics is if TagNo 936 then m INT TagNo 360 36 INT the integer part n TagNo 360 MOD 36 MOD the remainder if m 9 then char_1 a m 10 else char_1 0 m end_...

Page 257: ...X XX to XXXXX XX XXXXX XXX to XXXXX XXX XXXXX XXXX to XXXXX XXXX Leading zeroes suppressed up to digit before decimal point Trailing zeroes suppressed after decimal point ENUM Enumerated Value 0 to 99...

Page 258: ...Messages received from the Supervisor are categorised into Main Messages and Continuation Messages The Binary mode introduces several different Control and Data Characters Refer to EI Bisynch ASCII Su...

Page 259: ...Serial Communications A 15 DC590 DRV Series DC Digital Drive Figure A 3 Converter Response Sequence to a Binary Selection Message...

Page 260: ...es to one parameter The BCC character contains the checksum of all characters following the STX POLLING The Supervisor requests to read the value of one parameter EOT INO PNO CCC ENQ ENQUIRY POLLING T...

Page 261: ...ponses SELECTION MESSAGE RESPONSE one character Sent after the correct reception of a Selection message ACK FAULT DETECTION RESPONSE one character Sent in the case of detecting a fault NAK or EOT POLL...

Page 262: ...on of the GID UID characters of the ASCII mode PNO Parameter Number equivalent to the combination of the C1 and C2 characters of the ASCII mode and is sent as a hexadecimal number rather than two ASCI...

Page 263: ...type 590 and 590 DRV The 16 configurable parameters have PNO s 112 to 127 These can be made to point to any TAG number either via the MMI PNO CONFIG or via the serial link PNO s 96 to 111 are pointer...

Page 264: ...9 09 089 21 xxx xx R O Speed Demand 10 0A 062 21 xxx xx R O Speed Feedback 11 0B 066 21 xxx xx R O Current Demand 12 0C 065 21 xxx xx R O Current Feedback 13 0D 183 21 xxx xx R O Field Demand 14 0E 18...

Page 265: ...19 13 053 21 xxx xx R O Anin 4 A5 20 14 054 21 xxx xx R O Anin 5 A6 21 15 067 21 xxx xx R O Actual Pos I Lim 22 16 061 21 xxx xx R O Actual Neg I Lim 23 17 040 23 xxxxx R O 068 0 0 1 Start Input 069 1...

Page 266: ...ve Current Clamp 28 1C 016 21 xxx xx 0 200 00 R W Current Loop P Gain 29 1D 017 21 xxx xx 0 200 00 R W Current Loop I Gain 30 1E 171 21 xxx xx 0 100 00 R W Field Current Setpoint 31 1F 116 23 xxxxx R...

Page 267: ...22 059 21 xxxxx R O Encoder 35 23 064 21 xxx xx R O Speed Error 36 24 132 21 x xxxx 3 0000 3 0000 R W P3 Setpoint Ratio 37 25 014 21 xxx xx 0 200 00 R W Speed Loop P Gain 38 26 013 21 xx xxx 0 001 30...

Page 268: ...0 3 0000 R W Ratio 2 42 2A 086 21 xxx xx R O Set Point Sum Output 43 2B 002 21 xxx x 0 1 600 0 R W Ramp Accel Time 44 2C 003 21 xxx x 0 1 600 0 R W Ramp Decel Time 45 2D 085 21 xxx xx R O Ramp Output...

Page 269: ...R W Aux Digital Output 1 95 1 0 1 R W Aux Digital Output 2 96 2 0 1 R W Aux Digital Output 3 3 7 Reserved 292 8 0 1 R W Sign 0 8 9 0 1 R W Sign 1 9 10 0 1 R W Sign 2 11 15 Reserved Block 7 PNO ID MN T...

Page 270: ...BINARY MIN TO MAX 72 48 208 21 x xxxx 3 0000 3 000 0 R W Ratio 0 73 49 309 21 xxx xx 100 00 100 0 0 R W Input 0 74 4A 48 21 xxx xx 100 00 100 0 0 R W Pre set ve Current Limit 75 4B 301 21 xxx xx 100 0...

Page 271: ...00 300 00 R W Value 7 95 5F 23 xxxxx 346 0 0 1 R W Logic 1 347 1 0 1 R W Logic 2 348 2 0 1 R W Logic 3 349 3 0 1 R W Logic 4 350 4 0 1 R W Logic 5 351 5 0 1 R W Logic 6 352 6 0 1 R W Logic 7 353 7 0 1...

Page 272: ...CCESS DESCRIPTION BINARY ASCII BIT ASCII BINARY MIN TO MAX 112 70 PNO 96 Configurable PNO 0 113 71 PNO 97 Configurable PNO 1 114 72 PNO 98 Configurable PNO 2 115 73 PNO 99 Configurable PNO 3 116 74 PN...

Page 273: ...a hexadecimal code The following values are returned if an enquiry reading information from the Drive is performed on this Read Write parameter Value Description 00C0 No error 01C7 Invalid mnemonic 0...

Page 274: ...A 30 Serial Communications DC590 DRV Series DC Digital Drive...

Page 275: ...Circuit Protection Requirements Short Circuit Rating Field Wiring Temperature Rating Operating Ambient Temperature Field Wiring Terminal Markings Power and Control Field Wiring Terminals Field Groundi...

Page 276: ...DC590 DRV Series DC Digital Drive...

Page 277: ...ade freely within the EEC territory through technical harmonisation of entire product sectors and by guaranteeing a high level of protection of public interest objectives This is done by creating a CE...

Page 278: ...rmonized standards For electrical equipment within its scope the Directive provides The Requirements with respect to health and safety covering all risks thus ensuring that electrical equipment is saf...

Page 279: ...e EMC Directive Apparatus intended for a given fixed installation and not otherwise commercially available may be exempt from the requirements and procedures for apparatus e g EC Declaration of Confor...

Page 280: ...ted by a nationally recognized testing laboratory before it can be sold in their area Parker SSD Drives adopt the nationally recognised Underwriters Laboratories UL mark to demonstrate compliance Prod...

Page 281: ...A60Q35 20 35 500 31 3 750 A60Q35 20 40 500 31 3 750 A60Q35 30 70 500 71 6 1300 A50QS80 4R 40 70 500 71 6 1300 A50QS80 4R 50 110 500 111 8 2860 A50QS125 4R 60 110 500 111 8 2860 A50QS125 4R 75 165 500...

Page 282: ...0 225 18000 725 327 30000 830 335 30000 1580 650 85000 Table B 2 Short Circuit Ratings Field Wiring Temperature Rating Use 75 C copper conductors only Operating Ambient Temperature For the operating a...

Page 283: ...t be applied with the correct tooling as described in the Installation Instructions provided with each terminal kit NOTE 1580A controller requires two LA386000U830 kits Kit Part Number Controller Rati...

Page 284: ...es for each model at 460V or 575V operation Recommended Wire Sizes Frames 1 2 3 4 5 Main power wiring Local wiring regulations always take precedence Input Output Drive Size A Input Current A Number o...

Page 285: ...put Current A Number of Conductors North American Wire Size Kcmil Output Current A Number of Conductors North American Wire Size Kcmil 1200 1100 4 500 1200 4 500 1700 1550 6 400 1700 6 500 2200 2000 6...

Page 286: ...lity EMC machinery pressure equipment and automotive products EMC Standards Extract from Mandatory Australian Communications Authority standards Product European International AS NZS Industrial scient...

Page 287: ...onic emissions for DC drive installations cannot be predicted here as they are determined by motor parameters that are installation dependent For help in determining the harmonics contact Parker SSD D...

Page 288: ...ischarge AD air discharge AM amplitude modulation a Power ports with current rating 100 A direct coupling using the coupling and decoupling network Power ports with current rating 100 A direct couplin...

Page 289: ...ing with the screen connected only at the VSD Variable Speed Drive end However if high frequency noise is still a problem earth the screen at the non VSD end via a 0 1 F capacitor NOTE Connect the scr...

Page 290: ...etween the conductors and screen which increases linearly with cable length typically 200pF m but varies with cable type and current rating Long cable lengths may have the following undesirable effect...

Page 291: ...ion for EMC compliance when the unit is used as a component We Parker SSD Drives address as below declare under our sole responsibility that the above Electronic Products when installed and operated w...

Page 292: ...B 16 Certification DC590 DRV Series DC Digital Drive...

Page 293: ...Appendix CParameter Specification Tables Details for all parameters provided on the Keypad Parameter Tables Specification Table Tag Number Order Parameter Table MMI Menu Order...

Page 294: ...DC590 DRV Series DC Digital Drive...

Page 295: ...parameters with two decimal places are only displayed with one decimal place These parameters are indicated in the Parameter Description tables The Range parameter highlights these with h BOOL 0 FALSE...

Page 296: ...ac STANDSTILL ZERO THRESHOLD 0 00 100 00 2 00 V0 W0 13 ad SPEED LOOP SPD INT TIME 0 001 30 000 0 500 s V0 W0 14 ae SPEED LOOP SPD PROP GAIN 0 00 200 00 10 00 V0 W0 15 af CURRENT LOOP CUR LIMIT SCALER...

Page 297: ...ENT LIMIT 0 1 0 V1 W4 43 b7 DIGITAL OUTPUT 1 MODULUS 0 1 1 V0 W0 44 b8 DIGITAL OUTPUT 2 MODULUS 0 1 1 V0 W0 45 b9 DIGITAL OUTPUT 3 MODULUS 0 1 1 V0 W0 47 bb SPEED LOOP SPEED FBK SELECT 0 4 0 0 ARM VOL...

Page 298: ...ON V1 W4 69 bx DIGITAL INPUT 4 DIGITAL INPUT C4 0 1 0 0 OFF 1 ON V1 W4 70 by DIGITAL INPUT 5 DIGITAL INPUT C5 0 1 0 0 OFF 1 ON V1 W4 71 bz DIGITAL INPUT 1 DIGIN 1 C6 0 1 0 0 OFF 1 ON V1 W4 72 c0 DIGI...

Page 299: ...ON V0 W0 95 cn AUX I O AUX DIGOUT 2 0 1 0 0 OFF 1 ON V0 W0 96 co AUX I O AUX DIGOUT 3 0 1 0 0 OFF 1 ON V0 W0 97 cp LINK 13 SOURCE TAG 1276 1276 77 V0 W2 98 cq LINK 14 SOURCE TAG 1276 1276 122 V0 W2 9...

Page 300: ...V1 W4 116 d8 ALARMS HEALTH STORE 0x0000 0xFFFF 0x0000 V1 W4 118 da RAMPS RAMP HOLD 0 1 0 0 OFF 1 ON V1 W0 119 db CURRENT LOOP I DMD ISOLATE 0 1 0 0 DISABLED 1 ENABLED V1 W0 120 dc MENUS ENTER PASSWORD...

Page 301: ...0 DISABLED 1 ENABLED V0 W1 171 er FIELD CONTROL SETPOINT 0 00 100 00 100 00 V1 W0 172 es FIELD CONTROL INT GAIN 0 00 100 00 1 28 V0 W0 173 et FIELD CONTROL PROP GAIN 0 00 100 00 0 10 V0 W0 174 eu FIEL...

Page 302: ...BAUD RATE 0 9 5 0 300 1 600 2 1200 3 2400 4 4800 5 9600 6 19200 7 38400 8 57600 9 115200 V0 W0 201 fl CURRENT LOOP REGEN ENABLE 0 1 1 0 2Q NON REGEN 1 4Q REGEN V0 W1 202 fm SPEED LOOP INT DEFEAT 0 1 0...

Page 303: ...T 3 CALIBRATION 3 0000 3 0000 1 0000 V0 W0 237 gl ANALOG INPUT 3 MAX VALUE 300 00 300 00 100 00 V0 W0 238 gm ANALOG INPUT 3 MIN VALUE 300 00 300 00 100 00 V0 W0 239 gn ANALOG INPUT 4 CALIBRATION 3 000...

Page 304: ...P SPD BRK1 LOW 0 00 100 00 1 00 V0 W0 270 hi SPEED LOOP SPD BRK2 HIGH 0 00 100 00 5 00 V0 W0 271 hj SPEED LOOP PROP GAIN 0 00 200 00 5 00 V0 W0 272 hk SPEED LOOP INT TIME CONST 0 001 30 000 0 500 s V0...

Page 305: ...FIG PNO 114 1276 1276 0 V0 W0 315 ir PNO CONFIG PNO 115 1276 1276 0 V0 W0 316 is PNO CONFIG PNO 116 1276 1276 0 V0 W0 317 it PNO CONFIG PNO 117 1276 1276 0 V0 W0 318 iu PNO CONFIG PNO 118 1276 1276 0...

Page 306: ...0 1 0 0 OFF 1 ON V1 W0 349 jp miniLINK LOGIC 4 0 1 0 0 OFF 1 ON V1 W0 350 jq miniLINK LOGIC 5 0 1 0 0 OFF 1 ON V1 W0 351 jr miniLINK LOGIC 6 0 1 0 0 OFF 1 ON V1 W0 352 js miniLINK LOGIC 7 0 1 0 0 OFF...

Page 307: ...1 300 00 300 00 0 00 V1 W0 383 kn miniLINK VALUE 12 300 00 300 00 0 00 V1 W0 384 ko miniLINK VALUE 13 300 00 300 00 0 00 V1 W0 385 kp miniLINK VALUE 14 300 00 300 00 0 00 V1 W0 390 ku LINK 11 SOURCE T...

Page 308: ...W4 416 lk PID PID CLAMPED 0 1 0 V1 W4 417 ll PID PID OUTPUT 0 00 0 00 0 00 V1 W4 418 lm PID DIVIDER 1 3 0000 3 0000 1 0000 V1 W0 419 ln SETPOINT SUM 1 DIVIDER 1 3 0000 3 0000 1 0000 V1 W0 420 lo SETP...

Page 309: ...RATIO 1 3 0000 3 0000 1 0000 V0 W0 447 mf SETPOINT SUM 2 RATIO 0 3 0000 3 0000 1 0000 V0 W0 448 mg SETPOINT SUM 2 DIVIDER 0 3 0000 3 0000 1 0000 V0 W0 449 mh SETPOINT SUM 2 LIMIT 0 00 200 00 105 00 V0...

Page 310: ...481 nd DIAMETER CALC ROLL WIDTH MASS 0 00 100 00 100 00 V1 W0 482 ne DIAMETER CALC FILTER T C 0 20000 10 V1 W0 483 nf DIAMETER CALC RATE CAL 100 00 100 00 10 00 V1 W0 484 ng DIAMETER CALC NORMALISED d...

Page 311: ...ny TEC OPTION TEC OPTION IN 2 32768 32767 0 V0 W0 503 nz TEC OPTION TEC OPTION IN 3 32768 32767 0 V0 W0 504 o0 TEC OPTION TEC OPTION IN 4 32768 32767 0 V0 W0 505 o1 TEC OPTION TEC OPTION IN 5 32768 3...

Page 312: ...20 DC 2Q 165A 21 DC 4Q 35A D 22 DC 2Q 35A D 23 DC 4Q 70A D 24 DC 2Q 70A D 25 DC 4Q 110A D 26 DC 2Q 110A D 27 DC 4Q 150A D 28 DC 2Q 150A D 29 DC 4Q 180A D 30 DC 2Q 180A D 31 DC 4Q 270A D 32 DC 2Q 270A...

Page 313: ...1700A 40 D 61 DC 4Q 2200A 40 D 62 DC 2Q 2200A 40 D 63 DC 4Q 2700A 40 D 64 DC 2Q 2700A 40 D 65 DC 4Q 1200A 60 D 66 DC 2Q 1200A 60 D 67 DC 4Q 1700A 60 D 68 DC 2Q 1700A 60 D 69 DC 4Q 2200A 60 D 70 DC 2Q...

Page 314: ...OP STATION RAMP DECEL TIME 0 1 600 0 10 0 s V0 W0 516 oc OP STATION INITIAL DIR 0 1 1 0 REVERSE 1 FORWARD V0 W0 517 od OP STATION INITIAL MODE 0 1 0 0 REMOTE 1 LOCAL V0 W0 518 oe OP STATION INITIAL V...

Page 315: ...T SPEEDS SELECT 1 0 1 0 V0 W0 561 pl PRESET SPEEDS SELECT 2 0 1 0 V0 W0 562 pm PRESET SPEEDS SELECT 3 0 1 0 V0 W0 563 pn PRESET SPEEDS INVERT O P 0 1 0 V0 W0 564 po PRESET SPEEDS INPUT 0 3000 0 3000 0...

Page 316: ...RK 1 0 00 100 00 20 00 V0 W0 597 ql SRAMP DECEL 1 JERK 1 0 00 100 00 20 00 V0 W0 600 qo PRESET SPEEDS LIMIT 0 1 0 V0 W0 601 qp INERTIA COMP DELTA 0 00 0 00 0 00 V0 W4 602 qq INERTIA COMP INERTIA COMP...

Page 317: ...1276 1276 264 V0 W2 643 rv LINK 28 SOURCE TAG 1276 1276 85 V0 W2 644 rw LINK 29 SOURCE TAG 1276 1276 86 V0 W2 645 rx LINK 30 SOURCE TAG 1276 1276 417 V0 W2 646 ry LINK 31 SOURCE TAG 1276 1276 427 V0 W...

Page 318: ...0 00 300 00 0 00 V0 W0 680 sw DIGITAL INPUT 1 OUTPUT 0 00 0 00 0 00 V0 W4 681 sx DIGITAL INPUT 2 OUTPUT 0 00 0 00 0 00 V0 W4 682 sy DIGITAL INPUT 3 OUTPUT 0 00 0 00 0 00 V0 W4 683 sz DIGITAL OUTPUT 1...

Page 319: ...LINK 51 SOURCE TAG 1276 1276 0 V0 W2 721 u1 LINK 51 DESTINATION TAG 0 1276 0 V0 W2 722 u2 LINK 52 SOURCE TAG 1276 1276 0 V0 W2 723 u3 LINK 52 DESTINATION TAG 0 1276 0 V0 W2 724 u4 LINK 53 SOURCE TAG...

Page 320: ...TAG 0 1276 0 V0 W2 754 uy LINK 68 SOURCE TAG 1276 1276 0 V0 W2 755 uz LINK 68 DESTINATION TAG 0 1276 0 V0 W2 756 v0 LINK 69 SOURCE TAG 1276 1276 0 V0 W2 757 v1 LINK 69 DESTINATION TAG 0 1276 0 V0 W2...

Page 321: ...UNC 1 INPUT C 0 1 0 V0 W0 783 vr LOGIC FUNC 1 TYPE 0 15 0 0 NOT A 1 AND A B C 2 NAND A B C 3 OR A B C 4 NOR A B C 5 XOR A B 6 0 1 EDGE A 7 1 0 EDGE A 8 AND A B C 9 OR A B C 10 S FLIP FLOP 11 R FLIP FL...

Page 322: ...UNC 6 INPUT C 0 1 0 V0 W0 808 wg LOGIC FUNC 6 TYPE 0 15 0 See Tag 783 V0 W0 809 wh LOGIC FUNC 6 OUTPUT 0 1 0 V0 W4 810 wi LOGIC FUNC 7 INPUT A 0 1 0 V0 W0 811 wj LOGIC FUNC 7 INPUT B 0 1 0 V0 W0 812 w...

Page 323: ...0 V0 W0 832 x4 VALUE FUNC 1 INPUT C 32768 00 32768 00 0 00 V0 W0 833 x5 VALUE FUNC 1 TYPE 0 46 0 0 IF C A 1 ABS A B C 2 SWITCH A B 3 A B C 4 A B C 5 A B C 6 B A C 7 A B C 8 A B 9 ABS A B C 10 ABS A B...

Page 324: ...0 0 00 V0 W0 841 xd VALUE FUNC 3 INPUT B 32768 00 32768 00 0 00 V0 W0 842 xe VALUE FUNC 3 INPUT C 32768 00 32768 00 0 00 V0 W0 843 xf VALUE FUNC 3 TYPE 0 46 0 See Tag 833 V0 W0 844 xg VALUE FUNC 3 OUT...

Page 325: ...VALUE FUNC 8 OUTPUT 0 00 0 00 0 00 V0 W4 870 y6 VALUE FUNC 9 INPUT A 32768 00 32768 00 0 00 V0 W0 871 y7 VALUE FUNC 9 INPUT B 32768 00 32768 00 0 00 V0 W0 872 y8 VALUE FUNC 9 INPUT C 32768 00 32768 0...

Page 326: ...1133 hP MULTIPLEXER INPUT 4 0 1 0 V0 W0 1134 hQ MULTIPLEXER INPUT 5 0 1 0 V0 W0 1135 hR MULTIPLEXER INPUT 6 0 1 0 V0 W0 1136 hS MULTIPLEXER INPUT 7 0 1 0 V0 W0 1137 hT MULTIPLEXER INPUT 8 0 1 0 V0 W0...

Page 327: ...32768 00 32768 00 0 00 V0 W0 1163 iT SELECT 2 INPUT 7 32768 00 32768 00 0 00 V0 W0 1164 iU SELECT 2 SELECT 0 7 0 V0 W0 1165 iV SELECT 2 OUTPUT 0 0 00 0 00 0 00 V0 W4 1166 iW SELECT 2 OUTPUT 1 0 00 0 0...

Page 328: ...1232 lK ENCODER 2 ENCODER RPM 0 6000 1000 RPM V0 W1 1235 lN ENCODER 2 UNFIL ENCODER 0 0 0 RPM V0 W4 1236 lO ENCODER 2 ENCODER 0 0 0 RPM V0 W4 1237 lP ENCODER 2 SPEED FEEDBACK 0 0 0 0 0 0 V0 W4 1238 l...

Page 329: ...GAIN 0 000 100 000 0 000 V1 W0 1267 mT ENCODER 1 ENCODER TYPE 0 1 1 0 CLOCK DIRECTION 1 QUADRATURE V0 W1 1268 mU ENCODER 2 ENCODER TYPE 0 1 1 0 CLOCK DIRECTION 1 QUADRATURE V0 W1 1273 mZ FIELD CONTRO...

Page 330: ...C 36 Parameter Specification Tables DC590 DRV Series DC Digital Drive...

Page 331: ...LIM 0061 Current Loop a INVERSE TIME O P 0203 Inverse Time a AT CURRENT LIMIT 0042 Current Loop AT ZERO SPEED 0077 Standstill a AT ZERO SETPOINT 0078 Standstill a AT STANDSTILL 0079 Standstill a RAMPI...

Page 332: ...D 0416 PID a PID ERROR 0415 PID a SPT SUM OUTPUT 0086 Setpoint Sum a RAMP OUTPUT 0085 Ramps PRESET O P 0572 Preset Speeds SRAMP OUTPUT 0589 Sramp OUTPUT FPM 0593 Preset Speeds SPEED SETPOINT 0063 Spee...

Page 333: ...96 Aux I O ANOUT 1 0128 Aux I O ANOUT 2 0129 Aux I O JOG SLACK 0496 Sequencing ENABLE 0497 Sequencing REM SEQ ENABLE 0535 Sequencing a REM SEQUENCE 0536 Sequencing SEQ STATUS 0537 Sequencing OP STATIO...

Page 334: ...1 0560 Preset Speeds SELECT 2 0561 Preset Speeds SELECT 3 0562 Preset Speeds INVERT O P 0563 Preset Speeds MAX SPEED 0559 Preset Speeds LIMIT 0600 Preset Speeds GRAY SCALE 0610 Preset Speeds INPUT 0 0...

Page 335: ...8 Sramp SRAMP OUTPUT 0589 Sramp a SPECIAL BLOCKS a PID a PROP GAIN 0404 Profiled Gain a INT TIME CONST 0402 PID a DERIVATIVE TC 0401 PID a POSITIVE LIMIT 0405 PID a NEGATIVE LIMIT 0406 PID a O P SCALE...

Page 336: ...E 0462 Diameter Calc a EXTERNAL RESET 0463 Diameter Calc a RAMP RATE 0453 Diameter Calc a DIAMETER 0427 Diameter Calc MOD OF LINE SPD 0428 Diameter Calc MOD OF REEL SPD 0429 Diameter Calc UNFILT DIAME...

Page 337: ...rol EMF LEAD 0175 Field Control EMF LAG 0176 Field Control EMF GAIN 0177 Field Control MIN FLD CURRENT 0179 Field Control MAX VOLTS 0178 Field Control BEMF FBK LEAD 0191 Field Control BEMF FBK LAG 019...

Page 338: ...REM TRIP DELAY 0541 Alarms FIELD I CAL 0182 Calibration INHIBIT ALARMS FIELD FAIL 0019 Alarms 5703 RCV ERROR 0111 Alarms a STALL TRIP 0028 Alarms a TRIP RESET 0305 Alarms SPEED FBK ALARM 0081 Alarms...

Page 339: ...AMP 0274 Speed Loop ZERO SPD QUENCH ZERO SPD LEVEL 0284 Speed Loop ZERO IAD LEVEL 0285 Speed Loop INERTIA COMP INERTIA 0556 Inertia Comp FILTER 0557 Inertia Comp RATE CAL 0558 Inertia Comp DELTA 0601...

Page 340: ...LARM 0528 Alarms a HEALTH WORD 0115 Alarms a HEALTH STORE 0116 Alarms THERMISTOR STATE 0337 Alarms SPEED FBK STATE 0472 Alarms a STALL TRIP 0112 Alarms REMOTE TRIP 0542 Alarms MENUS VIEW LEVEL 0037 Me...

Page 341: ...ive VERSION NUMBER 0155 Drive Info PNO CONFIG PNO 112 0312 PNO Config PNO 113 0313 PNO Config PNO 114 0314 PNO Config PNO 115 0315 PNO Config PNO 116 0316 PNO Config PNO 117 0317 PNO Config PNO 118 03...

Page 342: ...ut DESTINATION TAG 0250 Link ANIN 5 A6 CALIBRATION 0242 Analog Input MAX VALUE 0243 Analog Input MIN VALUE 0244 Analog Input DESTINATION TAG 0247 Link ANALOG OUTPUTS ANOUT 1 A7 TO GET 10V 0245 Analog...

Page 343: ...Digital Output DIGOUT 2 B6 THRESHOLD 0196 Digital Output MODULUS 0044 Digital Output SOURCE TAG 0098 Link INVERTED 0360 Digital Output DIGOUT 3 B7 THRESHOLD 0197 Digital Output MODULUS 0045 Digital O...

Page 344: ...LINK 5 SOURCE TAG 0454 Link DESTINATION TAG 0455 Link a LINK 6 SOURCE TAG 0456 Link DESTINATION TAG 0457 Link a LINK 7 SOURCE TAG 0458 Link DESTINATION TAG 0459 Link a LINK 8 SOURCE TAG 0460 Link DES...

Page 345: ...14 0385 Minilink a LOGIC 1 0346 Minilink a LOGIC 2 0347 Minilink a LOGIC 3 0348 Minilink a LOGIC 4 0349 Minilink a LOGIC 5 0350 Minilink a LOGIC 6 0351 Minilink a LOGIC 7 0352 Minilink a LOGIC 8 0353...

Page 346: ...0209 Field Control FLD VOLTS RATIO 0210 Field Control MAIN CURR LIMIT 0421 Current Loop AUTOTUNE 0018 Auto Tune SPEED FBK SELECT 0047 Speed Loop ENCODER LINES 0024 Encoder ENCODER RPM 0022 Encoder EN...

Page 347: ...describes the function blocks and parameters available in DSE Lite The FUNCTION BLOCKS menu on the MMI provides access to these programming tool menu structures Programming Your Application Programmi...

Page 348: ......

Page 349: ...the end of this Appendix and shows the software connections consisting of function blocks and links Each function block contains the parameters required for setting up a particular processing feature...

Page 350: ...nged because they are a result of the function block s processing Function block input parameter values that receive their values from a link cannot be changed as the link will overwrite the value whe...

Page 351: ...f links in earlier firmware versions by defaulting the EMULATE 590P parameter to 0x0001 non zero Figure 1 Operation of links EMULATE 590P non zero firmware Versions 5 x 7 x 8 x and onwards Figure 2 Op...

Page 352: ...nformation necessary for programming the Drive Input parameters are shown on the left hand side and output parameters are shown on the right hand side of the block Default Value The default value of t...

Page 353: ...ed the parameters shown will be for the last sub menu In many cases these parameters will reflect the name and number of the last sub menu MMI parameters are named intuitively to make the keypad easie...

Page 354: ...L OUTPUTS D 52 ANALOG OUTPUTS D 23 DIGITAL INPUTS D 49 Menus MENUS D 81 OP STATION D 85 Miscellaneous ADVANCED D 13 DRIVE INFO D 55 MULTIPLEXER D 84 CONFIGURE DRIVE D 32 LINKS D 70 VALUE FUNC D 134 DE...

Page 355: ...esigned to further improve the flexibility of the function block diagram In general all output links have been replaced with the combination of a new output parameter and a new general purpose link Si...

Page 356: ...tination Tag 494 Digital Input 4 Digital Input C4 69 652 Link 37 494 Digital Input C5 Destination Tag 495 Digital Input 5 Digital Input C5 70 653 Link 38 495 Configure 5703 Scaled Input 135 5703 In Sc...

Page 357: ...Dest 590 Sramp Sramp Output 589 655 Link 40 590 Enhancements to input links Legacy implementation Version 8 x and onwards x implementation 097 Digout 1 B5 Source Tag 097 Link 13 629 683 Digital Output...

Page 358: ...split into function blocks 5703 IN and 5703 OUT to improve function block execution order AUX IO This has been split into a new SEQUENCING function block and a smaller AUX I O block PID The Gain Prof...

Page 359: ...epeater protocol In the default configuration the output of this block SCALED INPUT is added to analog inputs 1 2 and 3 to form the setpoint 5703 IN Parameter Tag Range SETPT RATIO 132 3 0000 to 3 000...

Page 360: ...e next transmission If the selected baud rate is low then the time to transmit the data may be greater than the delay time in which case the delay parameter has no effect In 5703 SLAVE mode the INPUT...

Page 361: ...ral purpose input ADVANCED 392 397 OFF ON Controls the OUTPUT parameter When OFF OUTPUT is the same as INPUT 1 When ON OUTPUT is the result of the function selected by MODE MODE 393 398 See below This...

Page 362: ...ANCED ON OUTPUT INPUT 1 AND INPUT 2 OR gives OR ed result of source logic signal and an auxiliary source logic signal If ADVANCED OFF OUTPUT INPUT 1 If ADVANCED ON OUTPUT INPUT 1 OR INPUT 2 SIGN CHANG...

Page 363: ...igital Drive Functional Description The following diagram shows the internal schematic for a special link ADVANCED 1 ADVANCED 2 Link 11 Link 12 1 x x Aux Source Mode Source Advanced Dest Switch Invert...

Page 364: ...ALARM parameter when an alarm is active ALARM HISTORY Parameter Tag Range ALARM 1 NEWEST 1246 0x0000 to 0xFFFF The hexadecimal value of the most recent alarm Refer to Chapter 7 Trips and Fault Finding...

Page 365: ...rom tripping out the contactor This is useful in applications requiring extended operation at zero speed TRIP RESET 305 FALSE TRUE When FALSE faults are latched permanently and the HEALTHY output rema...

Page 366: ...180 0 0 to 100 0 h The speed feedback alarm compares speed feedback to armature voltage The alarm level is the threshold which the difference between the two signals should exceed for the alarm to ac...

Page 367: ...SSING PULSE 0x0004 FIELD OVER I 0x0008 HEATSINK TRIP 0x0010 THERMISTOR 0x0020 OVER VOLTS VA 0x0040 SPD FEEDBACK 0x0080 ENCODER FAILED 0x0100 FIELD FAILED 0x0200 3 PHASE FAILED 0x0400 PHASE LOCK 0x0800...

Page 368: ...D 20 Programming DC590 DRV Series DC Digital Drive Functional Description...

Page 369: ...ction block To avoid interference with other drive functions when not required the parameter RATIO 2 A3 Tag 7 in the SPEED LOOP function block must be set to zero and the I DMD ISOLATE parameter Tag 1...

Page 370: ...he maximum value of the scaled analog input MIN VALUE 232 235 238 241 244 300 00 to 300 00 The minimum value of the scaled analog input OUTPUT 674 493 675 676 677 xx These parameters is the output dia...

Page 371: ...as a percentage of range 10V CAL 245 248 300 00 to 300 00 TO GET 10V Scaler value which produces 10V output Set 10V CAL to be 50 to get 10V out for 50 in OFFSET 464 465 100 00 to 100 00 Offset value a...

Page 372: ...hen the field is re applied Refer to Chapter 4 Performance Adjustment for details of how to perform an Autotune AUTOTUNE Parameter Tag Range AUTOTUNE 18 OFF ARMATURE FIELD Turns the AUTOTUNE procedure...

Page 373: ...ge ERROR TYPE 1276 See below Indicates the cause of an autotune error condition 0 NO ERROR 1 OVER SPEED 2 FIELD ERROR 3 PULSE WIDTH 4 OVER CURRENT 5 TIMEOUT 6 AUTOTUNE ABORTED 7 FIRING ANGLE 8 PEAK AV...

Page 374: ...6 FALSE TRUE Software digital output 3 For example to directly drive the configurable digital output DIGOUT3 connect the Source of DIGOUT3 to this parameter Tag 96 ANOUT 1 128 100 00 to 100 00 Softwar...

Page 375: ...Routine in Chapter 4 Item 16 ANALOG TACH CAL 23 0 9800 to 1 1000 Trim adjustment of the motor speed to give exactly 100 at the required actual speed value e g 1500 RPM etc Note Primary tacho calibrat...

Page 376: ...N Parameter Tag Range TERMINAL VOLTS 57 x h Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS UNFIL TACH INPUT 58 x h Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS BACK EMF 60 x...

Page 377: ...112 TO INHIBIT ALARMS STALL TRIP AT ZERO SPEED FROM STANDSTILL DEFAULT SETTING PARAMETER TAG 60 BACK EMF TO SPEED LOOP SPEED FEEDBACK SELECTION 300 181 FIELD I FBK TO FIELD ARMATURE CURRENT 10V 0 10V...

Page 378: ...while the drive is running when using the Parker SSD Drives 5703 Setpoint Repeater Unit You can also use the P3 port to transfer configuration files by connecting to a PC running the Windows TM compa...

Page 379: ...AND BIN 331 0 00 to 100 00 Reserved for future use PNO 7 333 0x0000 to 0xFFFF Reserved for future use ERROR REPORT 332 0x0000 to 0xFFFF Displays the last error as a hexadecimal code Writing any value...

Page 380: ...r Field Current IF Set this value to match the motor in use Note this should be set to a minimum value if in Field Voltage control see FLD CTRL MODE in the FIELD CONTROL function block AUTOMATIC SAVE...

Page 381: ...polar clamps and main current clamp are resident in the CURRENT LOOP block current feedback from CALIBRATION The default configuration uses DIGIN 1 and DIGIN 3 for switching modes BIPOLAR CLAMPS and I...

Page 382: ...MP IN sets the maximum positive current and NEG I CLAMP IN sets the maximum negative current Both clamps can be positive or negative however the POS I CLAMP IN value is internally prevented from going...

Page 383: ...I P3 C8 I DMD ISOLATE Current Current Feedback Motor shown ENABLED ADDITIONAL DEM 4 clamps Demand AT CURRENT LIMIT 42 FALSE TRUE Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS IaDmd UNFIL...

Page 384: ...x Refer to Chapter 6 The Keypad The Keypad Menus DIAGNOSTICS ISOL DMD SOURCE 1275 ANIN 2 A3 FIELD I DEMAND Selects the source of the isolated current demand Setting ANIN 2 A3 makes use of the A3 analo...

Page 385: ...and selects analog I P 2 as current regulator demand I DMD ISOLATE is overridden by program stop and stop to return drive to speed regulation Note 2 REGEN ENABLE 2Q NON REGEN prevents negative curren...

Page 386: ...oward SPD BRK2 HIGH the current limit is reduced linearly toward IMAX BRK2 SPD2 When the speed exceeds SPD BRK2 HIGH the current limit remains at the IMAX BRK2 SPD2 setting CURRENT PROFILE Parameter T...

Page 387: ...se The limits are symmetrical around zero The limits are set by the DEADBAND parameter Deadband width DEADBAND Parameter Tag Range INPUT 1 100 200 00 to 200 00 Input 1 value By default this is connect...

Page 388: ...ndividual bits This may be used to extract the individual trip bits from the ACTIVE TRIPS parameter for example DEMULTIPLEXER Parameter Tag Range INPUT 896 0x0000 to 0xFFFF The input to be split into...

Page 389: ...nes the operating range of the diameter calculator Set MIN DIAMETER to that ratio using the expression Minimum Core Outside Diameter Maximum Full Roll Diameter x 100 The magnitude of LINE SPEED is com...

Page 390: ...rolls This value will be preloaded into the ramp filter output when EXTERNAL RESET is enabled EXTERNAL RESET 463 DISABLED ENABLED Sets and holds the diameter to the RESET VALUE when ENABLED RAMP RATE...

Page 391: ...o the maximum time required to ramp from zero to full speed in seconds If RATE CAL 0 00 then this parameter is set externally through NORMALISED dv dt otherwise RATE CAL sets the inertia compensation...

Page 392: ...ns OUTPUT 706 xx The sum of the diameter scaled TENSION DEMAND after the TENSION SCALER scaling and the compensation losses For open loop winder applications connect this output to the TORQUE DEMAND T...

Page 393: ...eld a hyperbolic taper output The taper tension characteristics are shown below Tension Min Diameter 100 Diameter 100 Taper 100 Taper 0 Taper Torque Min Diameter 100 Diameter 100 Taper 0 Taper 100 Tap...

Page 394: ...lock Static and Dynamic Frictional Losses Static and dynamic friction are due to gearbox resistance and mechanical binding in the winder spindle and motor bearings Both absorb motor output torque and...

Page 395: ...sing tension sag The inertia compensation characteristics is shown opposite For winder applications inertia compensation is split into two components 1 Fixed inertia compensation for the fixed motor t...

Page 396: ...TC 1 D 1 D 3 Tension Demand 478 485 Nw 486 482 484 487 488 489 481 479 480 483 498 Total Torque Demand Inertia Comp Output Tension Scaler Normalised dv dt Rewind Forward Line Speed Setpoint Torque Dem...

Page 397: ...e output value when input is TRUE that is Digital Input 1 terminal C6 24V True Digital Input 2 terminal C7 24V True Digital Input 3 terminal C8 24V True VALUE FOR FALSE 104 107 110 1240 300 00 to 300...

Page 398: ...ve number 1 Inverting the Input Signal The default setting is for VALUE FOR TRUE to be 0 01 and VALUE FOR FALSE to be 0 00 Inverting the digital input is therefore simple set VALUE FOR TRUE to 0 00 an...

Page 399: ...set to 10 00 When the input terminal is at 0V SPD PROP GAIN is set to 30 00 DIGITAL INPUT C5 Caution If you are isolating power on the drive output using a DC contactor you must use an auxiliary norma...

Page 400: ...the status of that value DIGITAL OUTPUTS Parameter Tag Range INPUT 683 684 685 xx The unprocessed value to output INVERTED 359 360 361 FALSE TRUE Selects to invert the output when TRUE THRESHOLD 195 1...

Page 401: ...connections in the drive allow the Digital Outputs to provide source 24V or 0V dc depending upon the state of following tag connections Terminal B5 Digital Output 1 is linked to Tag Number 77 AT ZERO...

Page 402: ...meter Table MMI Order refer to Appendix C It is 62 3 Set DIGITAL OUTPUTS DIGOUT 1 B5 SOURCE TAG to 62 4 Set DIGITAL OUTPUTS DIGOUT 1 B5 THRESHOLD to 50 00 5 Set DIGITAL OUTPUTS DIGOUT 1 B5 MODULUS to...

Page 403: ...60A D 27 DC 4Q 450A D 28 DC 2Q 450A D 29 DC 4Q 720A D 30 DC 2Q 720A D 31 DC 4Q 800A D 32 DC 2Q 800A D 85 DC 4Q 1024 30 D 86 DC 2Q 1024 30 D 33 DC 4Q 1200A 20 D 34 DC 2Q 1200A 20 D 35 DC 4Q 1700A 20 D...

Page 404: ...4Q 1200A 20 D 50 DC 2Q 1200A 20 D 51 DC 4Q 1700A 20 D 52 DC 2Q 1700A 20 D 53 DC 4Q 2200A 20 D 54 DC 2Q 2200A 20 D 55 DC 4Q 2700A 20 D 56 DC 2Q 2700A 20 D 57 DC 4Q 1200A 40 D 58 DC 2Q 1200A 40 D 59 DC...

Page 405: ...of this parameter will result in an erroneous speed measurement The 5901 Microtach has 1000 lines per revolution as standard Proprietary encoders of other specifications can be normalised by setting t...

Page 406: ...rnatively when the default configuration is loaded this can be done using the Keypad as shown below Navigate to the SYSTEM CONFIGURE I O menu Select the CONFIGURE ENABLE parameter and set to ENABLED A...

Page 407: ...r of a cycle 90 Digital input 2 C7 Encoder A phase Digital input 3 C8 Encoder B phase Direction is obtained by looking at the combined state of A and B Each edge received from the encoder increments t...

Page 408: ...EDBACKS Parameter Tag Range ARM VOLTS FBK 605 x V Back EMF scaled by NOM MOTOR VOLTS UNFIL FIELD FBK 181 xx Scaled field current feedback SPEED FEEDBACK 207 xx Speed feedback CURRENT FEEDBACK 298 xx S...

Page 409: ...he FLD CTRL MODE parameter The default is VOLTAGE CONTROL The diagnostic DRIVE ENABLE Tag 84 is also used by the FLD QUENCH DELAY to delay disabling the field when Run is removed FLD VOLTAGE VARS MMI...

Page 410: ...field weakening field spillover control STANDARD mode uses the control loop to convert the back emf in excess of the MAX VOLTS setting into a reduction of the demanded field current ADVANCED mode als...

Page 411: ...ag time constant of the above feedback filter If the filter is active the ratio of lead lag should always be greater than 1 to give an overall lead action which reduces the voltage overshoot and less...

Page 412: ...f calibrated Volts to the field weakening controller This is formed from the spill over of filtered BEMF above the MAX VOLTS setting WEAK PID OUT 1186 xx Output field reduction demand as a percentage...

Page 413: ...connected to the armature terminals It can be wired within the block diagram to an analogue input or a communications path The use of this parameter is typically combined with parameters ISOL DMD SOU...

Page 414: ...E VF AC RMS VOLTAGE CONTROL SUPPLY FIELD OUTPUT RATIO 460V 460V 230V 230V 90 67 90 67 410V 300V 200V 150V OUTPUT IN VOLTAGE MODE 183 FIELD DEMAND 186 FLD QUENCH MODE QUENCH 185 FLD QUENCH DELAY 0 0 SE...

Page 415: ...10 172 INT GAIN 1 28 SETTING PI 183 FIELD CURRENT FEEDBACK WEAK PID OUT 171 SETPOINT 100 00 184 FIELD DEMAND FLD FIRING ANGLE 179 MIN FLD CURRENT 100 00 186 FLD QUENCH DELAY 186 FLD QUENCH MODE QUENCH...

Page 416: ...PARAMETER VALUE DIAGNOSTIC LOGIC DIAGNOSTIC KEY FIELD WEAKENING PID BEMF FILTER x FIELD CURRENT PI x EMF GAIN BEMF LEAD BEMF LAG INT GAIN PROP GAIN ARMATURE V CAL IR COMPENSATION x MAX VOLTS FIELD I...

Page 417: ...er Tag Range INERTIA 556 0 00 to 200 00 The value of current necessary to accelerate load to 100 speed in 1 second FILTER 557 0 to 20000 Low pass filter acting on the DELTA parameter RATE CAL 558 0 00...

Page 418: ...e LINK 1 80 SOURCE TAG Refer to Parameter Table 1276 to 1276 Enter the tag number of the source input value Refer to Making and Breaking Function Block Connections page D 2 DESTINATION TAG Refer to Pa...

Page 419: ...n overload of 200 current for 60s Once this limit is reached the integral value is clamped and the inverse time output is decreased towards 103 at 10 per second Should the current drop below the 103 t...

Page 420: ...ects between jog setpoints 1 and 2 The jog RAMP RATE replaces the RAMP ACCEL TIME and RAMP DECEL TIME in the RAMPS function block S RAMP is also set to 0 00 Take Up Slack With the Start signal ON the...

Page 421: ...t setpoints present will also add to this setpoint to make the total speed setpoint If you don t want this to happen for example during jogging then disconnect the direct setpoint s during the appropr...

Page 422: ...RATE set in JOG SLACK RAMP INPUT RAMP INPUT TAKE UP 1 t RAMP ACCEL TIME set in RAMPS RAMP DECEL TIME set in RAMPS Block Diagram RAMP INPUT JOG 1 JOG 2 TAKE UP 1 S RAMP CRAWL SPEED 0 TAKE UP 2 MIN SPEE...

Page 423: ...Programming D 75 DC590 DRV Series DC Digital Drive LOGIC FUNC These generic function blocks can be configured to perform one of a number of simple functions upon a fixed number of inputs...

Page 424: ...eneral purpose logic input TYPE 783 788 793 798 803 808 813 818 823 828 See below The operation to be performed on the three inputs to produce the output value The operations that can be selected are...

Page 425: ...UT INPUT A INPUT B INPUT C NAND A B C If A and B and C are all TRUE then the OUTPUT is FALSE otherwise the OUTPUT is TRUE OR A B C OUTPUT INPUT A INPUT B INPUT C OR A B C If at least one of A or B or...

Page 426: ...block becomes TRUE When INPUT C is TRUE the output is inverted The output is held TRUE for one execution of the function block diagram 1 0 EDGE A input A output input C FALSE input C TRUE t Duration 1...

Page 427: ...tput State 0 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 1 0 1 0 1 1 0 1 1 1 1 0 OR A B C OUTPUT INPUT A INPUT B INPUT C OR A B C Refer to the Truth Table FALSE 0 TRUE 1 Input State A B C Output State 0 0 0...

Page 428: ...INPUT A functions as reset and INPUT B as set LATCH input C input A output When INPUT C is low the output is the value of INPUT A This output value is then latched until INPUT C is low again INPUT B...

Page 429: ...on the MMI Refer to Chapter 6 The Keypad The Menu System Map to see the effects of these selections LANGUAGE 304 ENGLISH OTHER Selects the MMI display language Other languages are available please con...

Page 430: ...a zero setpoint MIN SPEED Parameter Tag Range INPUT 5 105 00 to 105 00 Input value MIN SPEED 126 0 00 to 100 00 The minimum speed clamp is fully bi directional and operates with a 0 5 hysterisis If t...

Page 431: ...used extensively in conjunction with communications masters in order to map the field bus parameters into the drive Refer to the appropriate Tech Box manual miniLINK Parameter Tag Range VALUE 1 to VAL...

Page 432: ...into a single word For example one may be used to collect individual bits within a word for efficient access from a communications master MULTIPLEXER Parameter Tag Range INPUT 0 to INPUT 15 1129 to 11...

Page 433: ...UP menu Actual value of local jog setpoint This value is not persistent RAMP ACCEL TIME 514 0 1 to 600 0 s Acceleration time used while in Local mode RAMP DECEL TIME 515 0 1 to 600 0 s Deceleration ti...

Page 434: ...ower up INITIAL JOG 520 0 00 to 100 00 START UP VALUES menu Default Value of local jog setpoint on power up Functional Description OP STATION JOG SETPOINT 513 TIME 515 RAMP PROG R L JOG DECEL TIME 514...

Page 435: ...ol PID Parameter Tag Range PROP GAIN 711 0 0 to 100 0 The maximum limit of the proportional gain This is a pure gain factor which shifts up or down the whole Bode PID transfer function leaving the tim...

Page 436: ...tiplies Input 1 by a factor Ratio 1 RATIO 2 413 3 0000 to 3 0000 This multiplies Input 2 by a factor Ratio 2 DIVIDER 1 418 3 0000 to 3 0000 This divides Input 1 by a factor Divider 1 DIVIDER 2 414 3 0...

Page 437: ...is used to correct for certain types of control loop instability and therefore improve response It is sometimes used when heavy or large inertia rolls are being controlled The derivative term has an...

Page 438: ...lt value of 0 000 seconds Derivative gain can improve response in some dancer tension controlled systems particularly those systems with high inertia dancers which need an instantaneous response to ov...

Page 439: ...5 Enable 408 Integral Defeat 409 Reset PID Clamped 416 0 Linked internally to Diameter Calculator Block Diagram Prop Gain 711 Hi Res Prop Gain 1259 Operators can read the PID error PID output setpoint...

Page 440: ...current operating state of the phase locked loop function block Normally the PLL will reside in the LOCKED state after close of the 3 phase line contactor The FAIL state results if the supply frequen...

Page 441: ...e PNO CONFIG The PNO parameters are used in conjunction with the EI ASCII and EI BINARY communications protocols Refer to Appendix A Serial Communications PNO CONFIG Parameter Tag Range PNO 112 127 31...

Page 442: ...nected to other blocks of inputs PRESET SPEEDS Parameter Tag Range SELECT 1 560 FALSE TRUE Select inputs 1 SELECT 2 561 FALSE TRUE Select inputs 2 SELECT 3 562 FALSE TRUE Select inputs 3 INVERT O P 56...

Page 443: ...ted only one input changes between state preventing the mis selection of intermediate states INPUT 0 to INPUT 7 564 565 566 567 568 569 570 571 3000 0 to 3000 0 Pre set input variables PRESET O P 572...

Page 444: ...ect 2 Select 1 Input FALSE FALSE FALSE 0 FALSE FALSE TRUE 1 FALSE TRUE FALSE 2 FALSE TRUE TRUE 3 TRUE FALSE FALSE 4 TRUE FALSE TRUE 5 TRUE TRUE FALSE 6 TRUE TRUE TRUE 7 GRAY SCALE ENCODING Select 3 Se...

Page 445: ...gain required at minimum diameter core as a percentage of the maximum P gain at full diameter 100 when MODE 0 DIAMETER 709 0 00 to 100 00 The actual measured diameter If appropriate this may be connec...

Page 446: ...ter B For Mode 2 Profiled Gain A diameter min diameter 2 B For Mode 3 Profiled Gain A diameter min diameter 3 B For Mode 4 Profiled Gain A diameter min diameter 4 B PROFILED GAIN 475 x The proportiona...

Page 447: ...It is clamped by MIN VALUE and MAX VALUE INCREASE RATE 256 0 1 to 600 0 s Rate of change of an increasing output value An increasing value is defined as the output ramping away from zero DECREASE RAT...

Page 448: ...300 00 Maximum ramp output clamp EXTERNAL RESET 307 FALSE TRUE When TRUE sets the output of the Raise Lower block to the RESET VALUE Functional Description FALSE EXTERNAL RESET RAISE INPUT LOWER INPUT...

Page 449: ...output at DECREASE RATE The output cannot drop below MIN VALUE The ramp is held at its last value when the RAISE and LOWER INPUT are removed Setting both RAISE INPUT and LOWER INPUT to TRUE at the sam...

Page 450: ...ck output exceeds RAMPING THRESH RAMP ACCEL TIME and RAMP DECEL TIME set the acceleration and deceleration times taken for input changes S RAMP adds a S shaped section to the linear ramp When set to 0...

Page 451: ...AUTO RESET 287 DISABLED ENABLED When ENABLED the ramp is reset whenever SYSTEM RESET is TRUE SYSTEM RESET Tag 374 is an internal flag that is set TRUE for one cycle after the Speed Current loop is en...

Page 452: ...Series DC Digital Drive Functional Description RAMP INPUT Jog I P O P 1 0 RAMP DECEL TIME RAMP ACCEL TIME RAMP HOLD AUTO RESET EXTERNAL RESET RESET VALUE Slack S RAMP 0 I P O P t S RAMP RAMPING THRESH...

Page 453: ...ACCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACTUAL ACCEL TIME WITH S RAMP ACTUAL DECEL TIME WITH S RAMP t 0 t t 0 0 RAMP OUTPUT 100 RAMP INPUT 100 RAMP ACCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 A...

Page 454: ...m changing Even when the ramp input signal is removed RAMP HOLD keeps the ramp output from changing Once RAMP HOLD is OFF the ramp resumes AUTO RESET RAMP INPUT X DRIVE ENABLED DRIVE ENABLED 0 DRIVE D...

Page 455: ...D 0 t X RAMP INPUT 100 RAMP I P X 0 t Y t RAMP OUPUT 100 X The ramp input is set to X at time t0 The ramp output will increase at the ramp rate While EXTERNAL RESET is ENABLED the ramp output resets t...

Page 456: ...ECT Parameter Tag Range INPUT 0 to INPUT 7 1156 to 1163 32768 00 to 32768 00 Inputs to the select block SELECT 1164 0 to 7 Determines which of the inputs is routed to OUTPUT 1 In addition if SELECT IN...

Page 457: ...mand Auxiliary Start is ANDed with the Start input C3 to generate Drive Start This should normally be left ON AUX JOG 227 OFF ON Software Jog command Auxiliary Jog is ANDed with the Jog input Tag 496...

Page 458: ...er a field bus REM SEQ ENABLE must be TRUE to enable this function Refer to Chapter 4 External Control of the Drive COMMS TIMEOUT 1204 0 0 to 60 0 s A watchdog timeout that may be used when the drive...

Page 459: ...2 SEQ HOLD 3 SEQ STANDBY 4 SEQ PRE READY 5 SEQ READY 6 SEQ AUTOTUNING 7 SEQ RUN 8 SEQ AT ZERO SPD 9 SEQ QUENCH 10 SEQ PROGRAM STOP 11 SEQ STOP 12 SEQ DELAY STOP 13 CURRENT DECAY 14 SEQ COAST STOP 15 S...

Page 460: ...ng the SPT SUM output SETPOINT SUM Parameter Tag Range INPUT 0 309 300 00 to 300 00 Input 0 value INPUT 1 701 300 00 to 300 00 Input 1 value INPUT 2 423 300 00 to 300 00 Input 2 value RATIO 1 6 3 0000...

Page 461: ...ion and the total output 1 LIMIT INPUT 2 INPUT 1 INPUT 0 SPT SUM OUTPUT 86 xx The sum of input 0 1 and 2 after the limit clamp STPT SUM 1 OUT 1 702 xx An additional output provided to gain access to I...

Page 462: ...rogramming DC590 DRV Series DC Digital Drive Functional Description INPUT 2 445 INPUT 1 443 RATIO 1 446 INPUT 0 444 RATIO 0 447 DIVIDER 0 448 DIVIDER 1 466 LIMIT 449 OUTPUT 1 492 OUTPUT 0 491 MAIN OUT...

Page 463: ...the PI loop The resulting current demand signal is routed to the CURRENT LOOP function block and to the ADVANCED ZERO SPD QUENCH sub menu The PI output is accessible via Tag No 356 TOTAL I DMD This p...

Page 464: ...gain adjustment INT DEFEAT 202 OFF ON When ON it inhibits the integral part of the speed loop PI control to give proportional only control SPEED FBK FILTER 547 0 000 to 1 000 SPD FBK FILTER A simple...

Page 465: ...is pre loaded into the speed loop integral store as the speed loop in enabled This is scaled by PRESET T SCALE This may be used to pre load the output of the speed loop in elevator hoist applications...

Page 466: ...ts the threshold of SPEED DEMAND and SPEED FEEDBACK for suspending the current output ZERO IAD LEVEL 285 0 00 to 200 00 Sets the current demand threshold for suspending the current output SPEED ERROR...

Page 467: ...NCODER ANALOG for Parker SSD Drives use Functional Description Speed Loop PI with Current Demand Isolate The speed loop output is still valid active with the I DMD ISOLATE parameter enabled NOTE 1 The...

Page 468: ...2 A3 1 0000 9 SIGN 2 A3 290 SETPOINT 2 41 SETPOINT 4 289 SETPOINT 1 291 SETPOINT 3 357 MAX DEMAND 358 MIN DEMAND POSITIVE 5703 RATIO SPT SUM O P RAMP OUTPUT 105 00 105 00 63 FROM 5703 SUPPORT FROM SET...

Page 469: ...N ANALOG TACH ENCODER FITTED TO THE MOTOR THIS SELECTION CANNOT BE USED WHEN 590 SWITCHABLE TACHO CARD IS FITTED NOTE DRIVE ENABLE ZERO SPD QUENCH ADAPTION 202 INT DEFEAT 10 00 0 500 SECS OFF 47 SPEED...

Page 470: ...on SRAMP Parameter Tag Range INPUT 574 100 00 to 100 00 Input value RATE SELECT 575 0 to 1 Selects between one of two parameter sets This allows you to have two operating modes RATE SET 0 or RATE SET...

Page 471: ...change of acceleration in units of percent per second3 For example 75 00 means that the maximum acceleration will be 50 00 per second3 if the full speed of the machine is 1 25ms then the acceleration...

Page 472: ...Abs input output is less than AT SPEED LEVEL Useful Equations NOTE These only hold true if Jerk Jerk2 for acceleration or Jerk 3 Jerk 4 for deceleration V is the maximum speed the drive must reach In...

Page 473: ...ed feedback rise above the zero threshold STANDSTILL LOGIC is useful in maintaining absolute zero speed and aids in preventing gearbox wear due to chattering However it can cause problems in web handl...

Page 474: ...eed feedback parameter is internally connected to the PERCENT RPM parameter in the FEEDBACKS block AT STANDSTILL 79 FALSE TRUE Logic output that is TRUE when standstill is detected 0 STANDSTILL LOGIC...

Page 475: ...L LOGIC DISABLED 12 ZERO THRESHOLD 2 00 SPEED FEEDBACK FROM SPEED LOOP SPEED SETPOINT FROM SETPOINT STANDSTILL TAG PARAMETER DEFAULT SETTING 78 77 79 AT ZERO SPEED D 14 D 12 AT ZERO SETPOINT D 13 AT S...

Page 476: ...LIMIT timer starts when C3 goes to 0V the Run signal is removed If the drive speed has not reached STOP ZERO SPEED within the STOP LIMIT time the contactor de energises and the drive disables During...

Page 477: ...at which the current is quenched when the current loop is disabled A value of 100 will ramp the current from 100 to 0 in 1s A value of 50 will ramp the current from 100 to 0 is 2s PROG STOP TIME 26 0...

Page 478: ...0 SECS 216 PROG STOP LIMIT 60 0 SECS 29 STOP ZERO SPEED 2 00 302 CONTACTOR DELAY 1 0 SECS 89 RAMP TO ZERO RAMP TO ZERO t SPEED SETPOINT TO FROM SPEED LOOP SPEED DEMAND TO CURRENT LOOP CURRENT LIMIT S...

Page 479: ...Manual supplied with the option for further details TEC OPTION Parameter Tag Range TEC OPTION TYPE 500 See below Selects the type of Technology Option 0 NONE 1 RS485 2 PROFIBUS 3 LINK 4 DEVICE NET 5 C...

Page 480: ...fault external 5 MISSING no option fitted If the VERSION NUMBER error message is displayed the Technology Option is using software that doesn t fully support the drive refer to Parker SSD Drives TEC O...

Page 481: ...E 433 DISABLED ENABLED When TENSION ENABLE is ENABLED the tension demand is set by the TORQUE DEMAND signal tag 432 When DISABLED it is set by the default current limit Switch using a free digital inp...

Page 482: ...Digital Drive VALUE FUNC The value function blocks can be configured to perform one of a number of functions upon a fixed number of inputs Boolean inputs and outputs are Outputs FALSE 0 00 TRUE 0 01...

Page 483: ...SWITCH A B 3 A B C 4 A B C 5 A B C 6 B A C 7 A B C 8 A B 9 ABS A B C 10 ABS A B 11 A 1 B 12 IF C HOLD A 13 BINARY DECODE 14 ON DELAY 15 OFF DELAY 16 TIMER 17 MINIMUM PULSE 18 PULSE TRAIN 19 WINDOW 20...

Page 484: ...The algorithm compensates for the remainder term A B C The OUTPUT is set to INPUT A INPUT B INPUT C A B C The OUTPUT is set to INPUT A INPUT B INPUT C B A C OUTPUT INPUT A INPUT B INPUT C The OUTPUT...

Page 485: ...S A ABS B O U TPU T IN PU TA IN PU TB The OUTPUT is TRUE if the magnitude of INPUT A is greater than or equal to the magnitude of INPUT B otherwise the OUTPUT is FALSE A 1 B The OUTPUT is set to INPUT...

Page 486: ...UT A has reverted to FALSE Setting INPUT C to TRUE 0 inverts the output OFF DELAY A programmable delay between receiving and outputting a Boolean FALSE signal INPUT A becoming FALSE starts the delay t...

Page 487: ...A is still TRUE the timer will continue from the held value Setting INPUT A and INPUT B to FALSE resets the timer INPUT C is not used MINIMUM PULSE input A output input C FALSE input C TRUE Duration i...

Page 488: ...FALSE TRUE output of programmable frequency INPUT A enables the pulse train when TRUE disables when FALSE INPUT B sets the length of the on part of the pulse in seconds 1 1 second INPUT C sets the len...

Page 489: ...e window expands by 0 01 to avoid flutter on output if noisy i e if INPUT B 5 and INPUT C 4 then the range is 3 to 7 expanded to 2 5 to 7 5 when the value if INPUT A is inside the window If INPUT C is...

Page 490: ...t count by one INPUT C holds the output at zero The output starts at zero The output is limited at 300 00 A B C ROUND The OUTPUT is set to INPUT A INPUT B INPUT C This is the same as A B C enumerated...

Page 491: ...n the band then the OUTPUT is FALSE else OUTPUT is TRUE i e output is inverted Note OUTPUT is set to FALSE if the TYPE is changed or is in initialisation A B O UTPUT INPUTA INPUTB The OUTPUT is TRUE i...

Page 492: ...t 3 Max x4 x3 x2 x1 Example Profile Min 50 Max 50 Profile functions convert an input 0 1 to an output with min max min fn input where fn is Sqrt square root Linear X1 X2 X3 or X4 The output is clamped...

Page 493: ...T C is greater than zero If INPUT C is greater than 0 then the OUTPUT is clamped to INPUT C if it is greater than INPUT C INPUT C Action of clamp when INPUT C is negative or zero If INPUT C is negativ...

Page 494: ...T is set HIGH 0 01 on the rising edge of INPUT A The OUTPUT remains high for a delay set by INPUT B in seconds If a second rising edge reaches INPUT A while OUTPUT is high the delay is restarted The O...

Page 495: ...ed control The following block diagrams show this factory set up If you make any permanent changes to the block diagram remember to update the non volatile memory within the Drive by performing a PARA...

Page 496: ...D 148 Programming DC590 DRV Series DC Digital Drive Programming Block Diagram Sheet 1...

Page 497: ...Programming D 149 DC590 DRV Series DC Digital Drive Programming Block Diagram Sheet 2...

Page 498: ...D 150 Programming DC590 DRV Series DC Digital Drive Programming Block Diagram Sheet 3...

Page 499: ...Programming D 151 DC590 DRV Series DC Digital Drive Programming Block Diagram Sheet 4...

Page 500: ...RO SETPOINT ZERO SPEED SPEED THRESHOLD STANDSTILL AT STANDSTILL AT ZERO SPEED AT ZERO SETPOINT DELAY STALLED STALL TRIP DELAY COMP RAISE LOWER O P MAX VALUE MIN VALUE RAISE LOWER RAISE INPUT LOWER INP...

Page 501: ...COMPENSATION x MAX VOLTS FIELD I CAL RATIO OUT IN FIELD CONTROL MODE FIELD I FEEDBACK FIELD DEMAND BACK EMF CURRENT FEEDBACK TERMINAL VOLTS FIELD ENABLED FIELD WEAK ENABLE FIELD ENABLE SCALED ARMATUR...

Page 502: ...D TIMEOUT AT ZERO SPEED NORMAL STOP PROGRAM STOP MOTOR OVERSPEED MISSING PULSE FIELD OVERCURRENT FIN TEMPERATURE MOTOR OVERTEMPERATURE OVERVOLTS TACH FAIL ENCODER P3 PORT STALL TRIP OVERCURRENT TRIP E...

Page 503: ...NON ISOLATED RS232 P3 PORT 2 LINE X 16 CHARACTER DISPLAY E M KEYBOARD FIRING GATE ARRAY DRIVERS PULSE TRANSFORMERS MASTER M ARMATURE ARMATURE VOLTS ISOLATE SLAVE Va a al I I l SYSTEM EPROM EEPROM RAM...

Page 504: ...D 156 Programming DC590 DRV Series DC Digital Drive...

Page 505: ...ing Grounding Safety Details Terminal Definitions Digital Analog Inputs Outputs Terminal Information Power Frames 1 5 Terminal Information Power Frames 6 7 Terminal Information Control Board Terminal...

Page 506: ...DC590 DRV Series DC Digital Drive...

Page 507: ...F Shipping Temperature 25 C to 70 C 13 F to 158 F Product Enclosure Rating IP00 Europe Frame 1 unit is IP20 UL Open Type North America Canada If the product enclosure is totally enclosed the exposed...

Page 508: ...Motor HP 500V dc HP Power 500V dc kW Output Current with full overload rating A Nominal Supply Current A Field Current A Total Losses Full Load W Symmetrical Fault Current rms kA Frame 1 7 5 7 15 14...

Page 509: ...ical Fault Current rms kA Frame 5 600 480 1000 900 30 3090 85 700 525 1200 1080 30 3690 85 800 600 1334 1201 30 4092 85 900 670 1500 1300 30 4600 85 Frame 6 700 520 1200 1100 60 4000 100 1000 750 1600...

Page 510: ...hase 3 phase rotation insensitive no adjustment necessary for frequency change Control Power Supply Detail Control Supply Auxiliary Supply Current 110 230V 10 50 60Hz 10 single phase Overvoltage Categ...

Page 511: ...wo ac line reactors when a transformer is used for isolation however the reactors can be of a much lower inductance typically 3 5 H DRVs with Drive Ratings below 100A cannot achieve conformance with E...

Page 512: ...le 11 using only a 50 H line choke Capacitors must be fitted between phase and ground to achieve conformance AC Line Reactors 2 line impedance for conformance with EN55011 Class A when used with speci...

Page 513: ...125 CS350262 A70QS150 CS350263 40 75 125 A50QS200 CS470408U200 A70QS200 CS470469U200 50 100 165 A50QS200 CS470408U200 A70QS200 CS470469U200 Frame 3 60 125 206 A50P300 4 CS350265 A70QS350 4 CS352024 75...

Page 514: ...opper conductor of at least 10mm cross sectional area 2 By using a second conductor through separate terminals electrically parallel to the protective conductor Note Each conductor itself must meet th...

Page 515: ...be connected between the output and the signal ground A free wheel diode is included in the output to protect the output transistor when switching inductive loads such as relays Digital Output Voltag...

Page 516: ...circuit protection provided Terminal Information Power Frames 1 5 Note On Frame 1 and 2 units L1 L2 L3 A and A terminals are located on a separate Terminal Board On Frame 3 4 5 units they are busbar c...

Page 517: ...FL1 External single phase ac Line 1 input to field bridge 500V ac maximum 50 60Hz line to line FL1 External field supply FL2 This feature not available on Frame 1 units External single phase ac Line 2...

Page 518: ...oltage will be determined by the ratio parameter in the field variables The relationship between the dc output voltage and AC input voltage is determined by the equation Vdc Vratio x VAC 100 The defau...

Page 519: ...l and provides a convenient connection point for the contactor coil neutral connection 115V 50 60Hz line to line N N Thermistor Therm Isolated Thermistor Input positive It is good practice to protect...

Page 520: ...field regulator For controllers with 10A field capability 10A fuses should be used those with 20A field capability 20A fuses etc Note When using an external AC input it is important to have the corre...

Page 521: ...contactor coil neutral connection N Main contactor coil V AC This terminal is the switched output from the contactor control relay and is derived from the auxiliary supply The output is internally fus...

Page 522: ...int forward 10V Full speed setpoint reverse in speed setpoint mode 10V 100 Positive current demand 10V 100 Reverse current demand NO A3 Analog Input 3 Ramped Speed Setpoint 10V Full speed setpoint 10V...

Page 523: ...0V 200 output current reverse Unipolar Mode 10V 200 output current NO A9 TERMINAL BLOCK B 0V Signal Zero Volt Reference 0V N A B1 Not Connected Not Connected B2 10V DC Reference User 10V Reference 10V...

Page 524: ...en and the drive no longer operates The motor coasts to rest 24V drive run 0V o c drive coasts to rest Threshold 16V NO B9 TERMINAL BLOCK C 0V Signal Zero Volt Reference 0V N A C1 External Trip Input...

Page 525: ...V True Enable 0V False Inhibit Threshold 16V YES C5 Digital Input 1 Current Clamp Select This input alters the configuration of the current clamps With no connection i e false Analog I P 5 provides a...

Page 526: ...nt demand and the speed loop is disconnected When false the speed loop is in control and analog input No 2 is an auxiliary speed setpoint Access encoder mode set up output parameters via the ENCODER 2...

Page 527: ...outs will change function depending upon which option board is fitted to the control board The configuration supplied as standard is with the Switchable Tacho Calibration Option fitted Further informa...

Page 528: ...0Vext For connecting repeater As pin 1 H5 H6 Wiring Requirements for EMC Compliance Where shielded armoured cables are specified use SY or CY type cables for better performance Model Power Supply Cab...

Page 529: ...mmended Wire Size Maximum Terminal Aperture Size AWG Maximum Terminal Aperture Size mm2 All Units A1 A9 B1 B9 C1 C9 0 6 0 8Nm 5 7 lb in 14 AWG 12 2 5 Frame 1 15A 35A UNITS A A 1 8Nm 16 lb in 8 18 AWG...

Page 530: ...AWG 12 2 5 L N 3 4 TH1 TH2 0 5Nm 5 0 lb in 12 AWG 12 2 5 70A UNITS A A 5 6Nm 50 lb in 3 AWG 2 0 70 L1 L2 L3 5 6Nm 50 lb in 6 AWG 2 0 70 Grounding terminal 5 6Nm 50 lb in 6 AWG 2 0 70 AUX CONT TB4 0 5...

Page 531: ...m 5 0 lb in 12 AWG 12 2 5 FL1 FL2 F F 0 8Nm 7 0 lb in 14 AWG 12 2 5 BL1 BL2 BL3 0 8Nm 7 0 lb in 6 18 AWG 12 2 5 L N 3 4 TH1 TH2 0 5Nm 5 0 lb in 12 AWG 12 2 5 Frame 3 180A 270A UNITS A A 11Nm 97 lb in...

Page 532: ...orque Frame 7 Description Fixings Spanner Size Format Torque Nm Drive Mounting Fixings M12 19mm Bolt 57 2 Ground studs on back panel M10 17mm Nut 32 8 Fuse assy to Phase assy M10 17mm Bolt 24 AC Input...

Page 533: ...0 Forced Vent 240cfm 410m hr 200Pa 1 130W 10 F 140W 2 5 F 400 700 40 Forced Vent 240cfm 410m hr 200Pa 1 130W 10 F 140W 2 5 F 500 815 40 Forced Vent 240cfm 410m hr 200Pa 1 130W 10 F 140W 2 5 F Frame 5...

Page 534: ...Cable Frame Part Number 1 2 LA460617U004 Cradle AH465315U001 CM467762U002 3 7 590PXD 0011 UK 00 4 5 590PD 0011 UK 00 Frame 1 Product Power Board Terminal Board Armature Thyristor Field Bridge Fan Fan...

Page 535: ...955 8N0075 955 8N0100 AH470330U007 CF470523U095 DL465313 No Sub Assembly 955 8R0075 955 8R0100 AH470330U008 CF470523U095 DL465313 No Sub Assembly Frame 3 Fitted with the 590PXD Door Assembly LA466454...

Page 536: ...002 CF466697U016 955 8R0400 D4 AH466701U002 AH466704U001 AH466703U002 CF466697U016 955 8N0500 D4 AH466701U002 AH466704U001 AH466703U002 CF466767U016 955 8R0500 D4 AH466701U002 AH466704U001 AH466703U00...

Page 537: ...85522U016 CW464320U016 LA466711U001 955 8N0400 D4 CF385522U016 CW464320U016 LA466711U001 955 8R0400 D4 CF385522U016 CW464320U016 LA466711U001 955 8N0500 D4 CF385522U016 CW464320U016 LA466711U001 955 8...

Page 538: ...N0900 D5 AH466701U002 AH466704U001 AH466703U002 AH466706U002 955 8R0600 D5 955 8R0700 D5 955 8R0800 D5 AH466701U002 AH466704U001 AH466703U002 AH466706U002 955 CN0700 D5 955 CN0800 D5 955 CN0900 D5 955...

Page 539: ...0700 D5 955 8N0800 D5 955 8N0900 D5 CF466767U016 CF385522U016 CW464320U016 LA466711U001 955 8R0600 D5 955 8R0700 D5 955 8R0800 D5 955 8R0900 D5 CF466767U016 CF385522U016 CW464320U016 LA466711U001 955...

Page 540: ...102 AH466004U102 955 CN1750 AH466001U001 AH466003U102 AH466003U104 AH466004U102 955 CR1750 AH466001U001 AH466003U102 AH466004U102 Frame 7 Fitted with the 590PXD Door Assembly LA466454U001 containing t...

Page 541: ...0 500 Phase Assembly Parts Fuse CS466261U070 CS466261U100 CS466261U125 Thyristor CF469820U016 CF469821U016 CF469822U016 Clamp LA469670U002 LA469670U002 LA469670U003 Possible Spare Parts Thermostat CM4...

Page 542: ...950 500 Phase Assembly Parts Fuse CS466260U100 CS466260U140 CS466260U180 Drive Model Number 955 CN0900 D6 955 CN1200 D6 55 CN1300 D6 Gantry 590PG 690 0011 UK 000 590PG 690 0011 UK 000 590PG 690 0011 U...

Page 543: ......

Page 544: ...39 0236 1081 Fax 39 0236 108400 FRANCE Parker SSD Parvex 8 Avenue du Lac B P 249 21007 Dijon Cedex Tel 33 0 380 42 41 40 Fax 33 0 380 42 41 23 USA Parker Hannifin Corporation SSD Drives 9225 Forzyth P...

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