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590 Series DC Digital Drive

Trips and Fault Finding

7-3

Trips and Fault Finding

Trips

What Happens when a Trip Occurs

When a trip occurs, the Drive’s power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is
taken to reset it. This ensures that trips due to transient conditions are captured and the Drive is disabled, even when the original cause of the trip is no
longer present.

Drive Indications

If a trip condition is detected the unit displays and performs the following actions.

1.

The HEALTH LED goes out indicating a Trip condition has occurred. (Investigate, find and remove the cause of the trip.)

2.

Terminal B6 (Healthy) goes low (0V).

3.

The MMI displays the activated alarm.

4.

The alarm message(s) can be acknowledged by pressing the

E

key, however, the unit will not restart at this point.

Resetting a Trip Condition

All trips must be reset before the Drive can be re-enabled. A trip can only be reset once the trip condition is no longer active, i.e. a trip due to a
heatsink over-temperature will not reset until the temperature is below the trip level.

NOTE

More than one trip can be active at any time. For example, it is possible for both the HEATSINK TRIP and the OVERVOLTS (VA) trips to
be active. Alternatively it is possible for the Drive to trip due to a FIELD OVER I error and then for the HEATSINK TRIP trip to become
active after the Drive has stopped (this may occur due to the thermal time constant of the heatsink).

You can reset the trip(s) in one of two ways:

1.

Power-up, or remove and re-apply the auxiliary power supply.

2.

Stop and start the drive, i.e. remove and re-apply the Start/Run signal (terminal C3 or C4, or the STOP and RUN keys on the MMI).

Success is indicated by the HEALTH LED (on the unit ) illuminating. The MMI will return to its original display.

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Summary of Contents for 590C

Page 1: ...DC590 series Digital Drive HA467078U001 Issue 2 Product Manual...

Page 2: ...Cont 2...

Page 3: ...n Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker SSD Drives cannot accept responsibi...

Page 4: ...all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow th...

Page 5: ...nd used INSTALLATION DETAILS Model Number see product label Where installed for your own information Unit used as a refer to Certification Component Relevant Apparatus Unit fitted Enclosure Applicatio...

Page 6: ...drive 4 There may still be dangerous voltages present at power terminals motor output supply input phases DC bus and the brake where fitted when the motor is at standstill or is stopped 5 For measurem...

Page 7: ...Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Drive is protected by bas...

Page 8: ...ENT Under fault conditions power loss or unintended operating conditions the drive may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested an...

Page 9: ...1 AH385851U002 U003 U004 U005 3 28 598 599 Power Board AH385128U009 3 32 Heatsink Cooling Fan Connections 3 32 Contactor Supply 3 32 Optional Equipment 3 33 Speed Feedback Option Boards 3 34 Communica...

Page 10: ...ATUS 6 16 MENUS 6 16 PARAMETER SAVE 6 16 SERIAL LINKS 6 17 SYSTEM 6 17 CONFIGURE DRIVE 6 18 FUNCTION BLOCKS 6 19 Menu Shortcuts and Special Key Combinations 6 20 Quick Tag Information 6 20 Resetting t...

Page 11: ...ing Ambient Temperature B 8 Field Wiring Terminal Markings B 8 Power and Control Field Wiring Terminals B 8 Field Grounding Terminals B 9 Field Terminal Kits B 9 Fuse Replacement Information B 9 Austr...

Page 12: ...iagram Sheet 2 D 125 Programming Block Diagram Sheet 3 D 126 Main Block Diagram D 127 Field Control Block Diagram D 128 Start Healthy Logic Block Diagram D 129 Functional Block Diagram D 130 APPENDIX...

Page 13: ...Cont 12...

Page 14: ...arted 1 1 Chapter 1 Getting Started A few things you should do when you first receive the unit About this Manual 1 3 How the Manual is Organised 1 3 Initial Steps 1 3 Equipment Inspection and Storage...

Page 15: ...1 2 Getting Started 590 Series DC Digital Drive...

Page 16: ...70A 598 external stack option Three phase non regenerative two quadrant armature controllers 591 for currents up to 270A 599 external stack option 590H and 591H further detail is provided in the separ...

Page 17: ...e away from high temperatures humidity dust or metal particles Refer to Chapter 2 Product Overview to check the rating label product code Refer to Chapter 8 Routine Maintenance and Repair for informat...

Page 18: ...pter 2 Product Overview An introduction to the 590 range of products and a quick look at the Keypad and available plug in Options Product Range 2 3 Component Identification 2 4 How it Works 2 5 Contro...

Page 19: ...2 2 Product Overview 590 Series DC Digital Drive...

Page 20: ...simple analog techniques Software configurable control circuitry built around standard software blocks Serial link communications with other drives or a PC for advanced process systems Integral MMI w...

Page 21: ...cover 4 Hinged terminal cover 5 Field wiring terminals 6 Control terminals 7 Control board 8 Tacho Encoder Microtach option board 9 Main Serial Port COMMS option module P1 10 Calibration panel 11 Bus...

Page 22: ...rectly from the armature sensing circuit default or by tachogenerator encoder or Microtach connection to the relevant option board When in Speed Control you can modify the performance of the drive fur...

Page 23: ...1 typical with tachogenerator feedback Typical Steady State Accuracy 0 01 Encoder Feedback with Digital setpoint serial link or P3 0 1 Analog Tach Feedback 2 Voltage Feedback NOTE Long term analog ac...

Page 24: ...atus LEDs The MMI provides for application programming and monitoring of the Drive for remote control M E DC DIGITAL DRIVE ISSUE 8 X Health Run Start Contactor Program Stop Overcurrent Trip Coast Stop...

Page 25: ...2 8 Product Overview 590 Series DC Digital Drive...

Page 26: ...ntrol Connections 3 18 Motor Field Options 3 25 Internal External Supply 3 25 DC Contactor External VA Sensing 3 27 Power Board Circuit Descriptions 3 28 590 591 AH385851U002 U003 U004 U005 3 28 598 5...

Page 27: ...3 2 Installing the Drive 590 Series DC Digital Drive...

Page 28: ...The packaging is combustible and this action may produce lethal toxic fumes Save the packaging in case of return Improper packaging can result in transit damage Lifting the Drive Use a safe and suitab...

Page 29: ...Dimensions Current Rating A Model Overall Dimensions Fixing Centres A B C D E1 E2 35 70 590C 591C 250 415 171 200 400 110 150 590C 591C 250 451 171 200 400 180 590C 591C 250 485 213 200 400 270 590C 5...

Page 30: ...rom stray metal filings while drilling mounting holes General Mounting Hints Insert the mounting studs from the rear of the panel Attach lock washers and nuts part way on to the lower mounting studs t...

Page 31: ...cent equipment is not transmitted to the Drive Be aware that other equipment may have its own clearance requirements When mounting two or more 590 s together these clearances are cumulative Ensure tha...

Page 32: ...filter given in Appendix B also refer to External AC Supply EMC Filter Installation page 3 37 2 Compliant filtering offered by the System 3 Capacitors fitted between phase and earth see Figure 3 1 be...

Page 33: ...Appendix B Certification If the controller is to be operating in a regenerating mode for extended periods acting as a load generator for another machine it is advisable to fit additional protection in...

Page 34: ...compliance A 360 degree screened connection can be achieved as shown We suggest a rubber grommet is fitted on holes where a cable gland is not used Figure 3 4 360 Degree Screened Connection PE power...

Page 35: ...onnections are not necessary for a quick start up The Drive is using the default Armature Voltage feedback when following the minimum connection instructions WARNING Power terminals carry electrical v...

Page 36: ...Refer to Appendix E Technical Specifications for Control Terminal information Control wiring must have a minimum cross section area of 0 75mm2 18AWG Use screened control cables to comply with EMC requ...

Page 37: ...B3 A4 B4 A8 A3 A2 A6 B5 B6 B7 H4 H3 H2 H1 C9 C1 H5 H6 D1 D2 D7 G4 G2 D8 D6 D5 L1 L2 D3 D4 PE A L3 PE FIELD THERMISTOR TACHO S S S RL RL RL ARMATURE M PE AC FIELD SUPPLY 590 CONTROLLER USE INTERNAL FIE...

Page 38: ...nd cause unreliability and possible failure Note If the 3 phase contactor has a coil with an inrush greater than 3A a slave relay must be used to drive the contactor coil The contactor and slave relay...

Page 39: ...ker RCD ELCB GFCI circuit breakers are not recommended refer to Earth Fault Monitoring Systems page 3 39 Also refer to Appendix B Certification Conditions for Compliance with UL508C Semi Conductor Pro...

Page 40: ...with the motor supply conductors ideally in the same conduit screen armour and connect to an independent protective earth ground point near the drive Connect the drive to the independent earth ground...

Page 41: ...or another machine it is advisable to fit additional protection in the armature circuit A DC fuse or a high speed circuit breaker will provide this protection if in doubt consult the Parker SSD Drives...

Page 42: ...Always derive the 1 phase 50 60Hz supply from the L1 Red and L2 Yellow phases of the main power supply directly or indirectly through a single phase transformer with the Red phase connected to termina...

Page 43: ...nt Ramp Input as the speed reference The main current limit is adjustable by means of the MAIN CURR LIMIT parameter Tag No 15 For normal operation of the main current limit Terminal A6 should be conne...

Page 44: ...Terminal A1 0V Speed Setpoint No 1 A2 Terminal A2 Analog Input 1 is a direct speed demand by passing the Setpoint Ramp Generator and should be used if direct control is required Speed Setpoint No 2 C...

Page 45: ...rms or PTC thermistors these should be connected in series between terminals C1 and C2 Thermistors must have a combined working resistance of 200 Ohms or less rising to 2000 Ohms at over temperature T...

Page 46: ...Normal Stop a Program Stop or an Emergency Stop as described below However a non regenerative drive can only be made to stop faster than friction and loading will allow by Dynamic Braking Normal Stop...

Page 47: ...Stop relay can be used to enhance the safe starting and stopping of the controller These are configurable outputs and can be used as required in the control system design i e cubicle door lamps connec...

Page 48: ...t Optional Equipment for further information An Analog Tachogenerator is connected to the Drive using a screened twisted pair cable throughout its entire length to provide speed feedback via the Tacho...

Page 49: ...on Microtach the motor speed cannot exceed 3000 rpm For specification and connection information refer to Parker SSD Drives or the appropriate Technical Manual NOTE This 590C product is not compatible...

Page 50: ...pply to be connected perhaps for where the field voltage is greater than the input voltage and therefore not attainable or where the motor field is switched separately for convenience Power Board PCB...

Page 51: ...ed and L2 Yellow phases directly or indirectly through a transformer L1 must be connected to D1 and L2 connected to D2 The external field supply can now be connected and power restored to the drive Po...

Page 52: ...Installing the Drive 3 27 DC Contactor External VA Sensing Connections are provided for external armature voltage sensing at the motor for when a dc contactor is used between the drive and motor Power...

Page 53: ...dc power supply rails The 5V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The 15V dc...

Page 54: ...590 Series DC Digital Drive Installing the Drive 3 29 Figure 3 7 2 Quad Power Circuit 35 70 110 150 180 270A using AH385851U003 U004...

Page 55: ...1 D2 D3 D4 24V 0V RFI GND F25 F23 F24 F21 FS1 F22 F27 D5 D6 D7 D8 TRANSFORMER PTR PTY F14 F13 F17 TH1 TH10 TH3 TH12 TH5 TH8 TH7 TH4 TH9 TH6 TH11 TH2 F15 F9 FS2 FS3 FS4 A A EX A EX A PLN PLM PLL PLK PL...

Page 56: ...590 Series DC Digital Drive Installing the Drive 3 31 Figure 3 9 4 Quad Power Circuit 35 70 110 150 180 270A using AH385851U002 U005...

Page 57: ...pilot relay on 220 240V boards This board is suitable for either 110 240V or 220 240V and is altered by a simple transformer tap change Heatsink Cooling Fan Connections When fitted these fans are conn...

Page 58: ...programming tools www parker com ssd External AC Supply RFI Filter For Drives without internal filters on cable runs in excess of 25 metres Refer to Appendix E External AC Supply RFI Filters for Part...

Page 59: ...ult and requires no option board WARNING Isolate the drive before fitting or removing the options Microtach Option Board ENCODER There are two kinds of Parker SSD Drives Microtach each requiring a dif...

Page 60: ...fer to the Encoder Technical Manual for further information ENCODER OPTION BOARD Board Control Wire ended Encoder Tacho Calibration Option Board ANALOG TACH The board accepts connection from an analog...

Page 61: ...Board Control Digital Encoder Analog Tachogenerat ANALOG DIGITAL Communications Option Boards Comms Option Board P1 Two protocols are supported each requiring a different board EI BYSINCH EI BINARY o...

Page 62: ...hould be fitted on the mains side of the contactor The Drive must be mounted vertically on a solid flat vertical surface It must be installed into a cubicle The recommended EMC filter is mounted to th...

Page 63: ...ntaining the motor supply cables are bonded together using braid The conduit should also be bonded to the motor frame and the cubicle back panel Earthing Details The protective earth PE conductor exit...

Page 64: ...EN61009 1 2004 Have adjustable trip amplitude and time characteristics to prevent nuisance tripping on switch on NOTE When the ac supply is switched on a pulse of current flows to earth to charge the...

Page 65: ...3 40 Installing the Drive 590 Series DC Digital Drive Installation Drawings Drive Installation Drawings Figure 3 10 35A 70A Stack Assembly...

Page 66: ...590 Series DC Digital Drive Installing the Drive 3 41 Figure 3 11 110A 150A Stack Assembly...

Page 67: ...3 42 Installing the Drive 590 Series DC Digital Drive Figure 3 12 180A Stack Assembly...

Page 68: ...590 Series DC Digital Drive Installing the Drive 3 43 Figure 3 13 270A Stack Assembly...

Page 69: ...3 44 Installing the Drive 590 Series DC Digital Drive External Stack Installation Drawings Figure 3 14 External Stack Assembly...

Page 70: ...590 Series DC Digital Drive Installing the Drive 3 45 Figure 3 15 Wiring Diagram for 4 Quad External Stack...

Page 71: ...3 46 Installing the Drive 590 Series DC Digital Drive Figure 3 16 Wiring Diagram for 2 Quad External Stack...

Page 72: ...590 Series DC Digital Drive Installing the Drive 3 47 Filter Installation Drawings Figure 3 17 Filter Mounting Details Part No CO467844U040 for 590 35 Amp PARKER SSD PARKER SSD PARKER SSD...

Page 73: ...3 48 Installing the Drive 590 Series DC Digital Drive Figure 3 18 Filter Mounting Details Part No CO388965U035 for 590 35 Amp...

Page 74: ...590 Series DC Digital Drive Installing the Drive 3 49 Figure 3 19 Filter Mounting Details Part No CO388965U110 for 590 70 110 Amp...

Page 75: ...3 50 Installing the Drive 590 Series DC Digital Drive Figure 3 20 Filter Mounting Details Part No CO467844U070 for 590 70 Amp PARKER SSD PARKER SSD PARKER SSD...

Page 76: ...590 Series DC Digital Drive Installing the Drive 3 51 Figure 3 21 Filter Mounting Details Part No CO467844U110 for 590 110 Amp PARKER SSD PARKER SSD PARKER SSD...

Page 77: ...3 52 Installing the Drive 590 Series DC Digital Drive Figure 3 22 Filter Mounting Details Part No CO467844U165 for 590 150 Amp PARKER SSD PARKER SSD PARKER SSD...

Page 78: ...590 Series DC Digital Drive Installing the Drive 3 53 Figure 3 23 Filter Mounting Details Part No CO467844U180 for 590 180 Amp PARKER SSD PARKER SSD PARKER SSD...

Page 79: ...ive 590 Series DC Digital Drive Figure 3 24 Filter Mounting Details Part No CO467843U340 Frame 3 270 Amp 1 filter refer to Chapter 11 Technical Specifications External AC Supply RFI Filters PARKER SSD...

Page 80: ...590 Series DC Digital Drive Installing the Drive 3 55 Line Choke Installation Drawings IMPORTANT Always use the specified ac line choke with the Drive W H G B C C C1 A D E L F...

Page 81: ...76 101 190 341 9 M6 I P M8 O P CO055255 180A 50 H 108 85 60 35 160 170 10 101 127 190 366 9 M6 I P M8 O P CO057960 270A 50 H 110 110 80 60 255 200 40 170 200 280 380 13 M8 For use with EMC filters CO4...

Page 82: ...590 Series DC Digital Drive Installing the Drive 3 57 590 Capacitor Box Figure 3 26 Capacitor Box for 590 CO468398 PARKER SSD PARKER SSD PARKER SSD...

Page 83: ...3 58 Installing the Drive 590 Series DC Digital Drive...

Page 84: ...Board 4 6 Microtach Encoder Feedback Option Board 4 8 Selecting Speed Feedback 4 8 Initial Start Up Routine 4 9 Performance Adjustment 4 16 Current Loop The Autotune Feature 4 16 Speed Loop Adjustmen...

Page 85: ...4 2 Operating the Drive 590 Series DC Digital Drive...

Page 86: ...ve is energised Ensure that rotation of the motor in either direction will not cause damage Ensure that nobody else is working on another part of the system which will be affected by powering up Ensur...

Page 87: ...owing instructions are written in logical order Complete each stage successfully before progressing to the next Calibration NO POWER IS CONNECTED AT THIS STAGE You must first calibrate the Converter f...

Page 88: ...in tens units and tenths The illustration shows an IF CAL setting of 5 7A The maximum current is 19 9A setting a higher value than this results in 0A NOTE If using an external stack controller set the...

Page 89: ...tion has part number AH385870U001 and the tacho calibration volts are set using the 2 in line switches 10 way The switches set Volts in units and tens The hundreds are set by the 1 way switch The illu...

Page 90: ...equired peak value For DC tacho feedback use terminals G3 G4 with selector switch in the DC position right NOTE Do not set the calibration volts to greater than 200V the maximum terminal block rating...

Page 91: ...at this stage Check that the correct voltage appears between terminals D7 and D8 The MMI will now display the Welcome screen and the Health and Overcurrent Trip MMI LEDs will be illuminated assuming t...

Page 92: ...ogramming ANALOG INPUTS for setting details If using a single external clamp Unipolar terminal C6 low 0V Check that ANIN 5 A6 is 10V or is adjustable up to 10V Set to 10V If using dual external clamps...

Page 93: ...liary power and check start stop sequencing and contactor wiring If the contactor is left energised for an extended time during this check the controller will detect that 3 phase is not connected and...

Page 94: ...ins is applied to Power Terminals L1 L2 and L3 Be ready to check that the correct field voltage appears between the auxiliary supply terminals F and F Apply 24V to Enable C5 and immediately check the...

Page 95: ...etails Check the voltage applied externally fused to terminals D1 and D2 Check the phasing of voltage applied to D1 and D2 D1 must be connected directly or indirectly to the Red phase on main power te...

Page 96: ...e motor will begin to rotate as the parameter value is increased The motor speed will settle at 5 of full speed If the motor is loaded it may require more than 20 current limit to turn the motor If th...

Page 97: ...tpoints so that the value of the SPEED SETPOINT is about 10 1 0V at setpoint input Terminal A8 The motor will accelerate to this speed setting Step 14 1 4 Quadrant Drives which require reverse rotatio...

Page 98: ...improve dynamic response and speed holding stability To set up IR COMPENSATION Set FIELD ENABLE to DISABLED FIELD CONTROL menu and set the MAIN I LIMIT to 50 Start the drive with a 5 speed demand and...

Page 99: ...d be provided If the motor is overloaded and the current provided by the controller is not enough to maintain rotation i e the motor stalls the controller will trip out showing STALL TRIP alarm if ena...

Page 100: ...default Autotune had been selected The drive to armature wiring was open circuit The discontinuous current boundary was found to exceed 200 of the nominated motor armature current rating Large imbalan...

Page 101: ...INT TIME CONST Apply a step change in setpoint that is typical for the System and observe the speed feedback response on terminal A7 Increase the P gain and repeat the test until the system becomes os...

Page 102: ...the Run relay with no intervening electronics All associated parameters can be found in the STOP RATES menu Terminal Description Function Parameter Priority B9 Coast Stop Motor coasts to rest Overrid...

Page 103: ...T 2 0 ACTUAL STOPPING RATE DEPENDS ON LOAD INTERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE DRIVE IS DISABLED BELOW STOP ZERO SPEED IF SET 0 25 t DRIVE ENABLE DISABLED 0 DRIVE ENABLE ENABLED D...

Page 104: ...SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 SPEED SETPOINT CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN STOP LIMIT TIMED OUT 0 DRIVE ENABLE ENABLED DRIVE RUN LED AND START CONTACTOR ST...

Page 105: ...EED SETPOINT 0 0 PROG STOP TIME DEFAULT 0 1 SEC SPEED DEMAND SPEED SETPOINT CURRENT LIMIT SET BY PROG STOP I LIMIT DEFAULT 100 ACTUAL STOPPING RATE DEPENDS ON LOAD INERTIA MOTOR HP AND OVERLOAD CAPABI...

Page 106: ...EED SETPOINT 0 t 0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN PROG STOP LIMIT TIMED OUT t SPEED SETPOINT t PROG STOP LIMIT DEFAULT 60 0 SEC...

Page 107: ...a similar stopping method to Coast Stop is used The power stack cannot be re enabled until the trip condition has been cleared and successfully reset Refer to Chapter 7 Trips and Fault Finding for fu...

Page 108: ...CK for further information Also refer to the STOP RATES function block the CONTACTOR DELAY parameter is used to prevent multiple operations of the main contactor from rapid use of the Jog switch Crawl...

Page 109: ...speed 3 Set JOG SLACK MODE parameter Tag No 228 to FALSE 4 Apply 24V to Terminal C4 Jog Mode to run the motor at speed setpoint TAKE UP 1 5 Remove 24V from Terminal C4 Jog Mode to run the motor at sp...

Page 110: ...nications protocol Reserved bits are undefined when read and should be set Zero when written Bit Number Mask Name Comment 0 lsb 0x0001 Remote Enable 1 0x0002 Remote Start 2 0x0004 Remote Jog 3 0x0008...

Page 111: ...TUS Tag 537 Mnemonic ox Read Only Reserved bits are undefined when read Bit Number Mask Name Comment 0 lsb 0x0001 Coast Stop Coast Stop demanded 1 0x0002 Program Stop Program Fast Stop demanded 2 0x00...

Page 112: ...To select the jog setpoint in remote mode the following diagnostic must be TRUE REM SEQ ENABLE 535 and REM SEQUENCE 536 BIT 4 ACK Alarm Alarms are latched while ACK ALARM is FALSE To Acknowledge an a...

Page 113: ...4 30 Operating the Drive 590 Series DC Digital Drive...

Page 114: ...Loops 5 1 Chapter 5 Control Loops This chapter explains the principle of operation and provides help on setting up the control loops correctly Control Loops Principle of Operation 5 3 Current Loop 5...

Page 115: ...5 2 Control Loops 590 Series DC Digital Drive...

Page 116: ...of torque which is the objective of the current control and this is not affected by the small time lag in achieving zero steady state error The firing angle signal is translated into a certain time de...

Page 117: ...bridge changeover delay is advisable For values from 7 to 1500 The delay corresponds to 7 x 1 33 s up to 1500 x 1 33 s 2ms maximum Manual Tuning NOTE This procedure is rarely used or required if poss...

Page 118: ...ed and clamp the motor shaft to prevent rotation 2 Attach an oscilloscope to the control board armature current monitor test point test point IA see page 4 Diagnostics scaled for 1 1V 100 rated armatu...

Page 119: ...vershoot for large current swings e g 0 200 The default value is set at 35 i e maximum allowable change is 35 of FLC in 1 6 mains cycle which has no practical effect on the current response between 0...

Page 120: ...the controller operates and therefore the thermal effects on the field resistance as well as mains voltage variations are not compensated for It is also worth noting that in this mode the field overcu...

Page 121: ...ck emf measurement This filter is disabled by default through its equal lag and lead time constant settings increase the lead time constant to provide advance notice of weakening to the controller Not...

Page 122: ...System 6 7 Changing a Parameter Value 6 7 The Menu System Map 6 8 The Man Machine Interface MMI 6 10 DIAGNOSTICS 6 10 SETUP PARAMETERS 6 14 PASSWORD 6 15 ALARM STATUS 6 16 MENUS 6 16 PARAMETER SAVE 6...

Page 123: ...6 2 The MAN MACHINE INTERFACE MMI 590 Series DC Digital Drive...

Page 124: ...lay can be seen through the hinged cover that protects the MMI Lower the protective cover to see the control keys and LEDs The MMI provides for application programming and monitoring of the Drive for...

Page 125: ...e displayed parameter Command Acknowledge Confirms action when in a command menu DOWN Navigation Moves downwards through the list of parameters Parameter Decrements the value of the displayed paramete...

Page 126: ...condition The main contactor control relay is energised and the thyristor bridge is enabled START CONTACTOR Drive State Start contactor is Open z Start contactor is Closed by a start instruction The...

Page 127: ...tem refer to Selecting a Menu Viewing Level page 6 16 Below is a simple description of the main menus DIAGNOSTICS a view of important diagnostic parameters SETUP PARAMETERS contains all the function b...

Page 128: ...up and down keys increment decrement the value at a rate determined by the right hand character of the value indicated by the appearance of a cursor If the cursor is positioned as 100 0 then the value...

Page 129: ...6 8 The MAN MACHINE INTERFACE MMI 590 Series DC Digital Drive The Menu System Map...

Page 130: ...UT 1 A7 ANOUT 2 A8 DIGITALINPUT C4 DIGITALINPUT C5 DIGIN 1 C6 DIGIN 3 C8 DIGOUT 1 B5 DIGOUT 3 B7 LINK 1 LINK 12 DIGITAL OUTPUTS CONFIGURE 5703 BLOCK DIAGRAM ANALOGINPUTS ANALOG OUTPUTS DIGITAL INPUTS...

Page 131: ...rameter Tag Range SETUP PARAMETERS Function Blocks SPEED DEMAND 89 XX Speed loop total setpoint after the ramp to zero block Refer to SPEED LOOP SPEED FEEDBACK 207 XX Speed loop feedback Refer to FEED...

Page 132: ...speed feedback Refer to STANDSTILL AT ZERO SETPOINT 78 FALSE TRUE At zero speed demand Refer to STANDSTILL AT STANDSTILL 79 FALSE TRUE AT ZERO SPEED and AT ZERO SETPOINT Refer to STANDSTILL STALL TRI...

Page 133: ...ge mode FIELD DEMAND is the voltage ratio to the field controller Refer to FIELD CONTROL FIELD I FBK 300 xx Scaled and filtered field current feedback Refer to FIELD CONTROL FLD FIRING ANGLE 184 xx DE...

Page 134: ...ar Refer to DIGITAL INPUTS DIGIN 2 C7 72 ON OFF Ramp hold input ON Hold Refer to DIGITAL INPUTS DIGIN 3 C8 73 ON OFF Current demand isolate giving speed or current mode of operation ON Current mode Re...

Page 135: ...tal setpoint including the ramp output before the ramp to zero function Refer to SPEED LOOP TERMINAL VOLTS 57 x Scaled armature terminal volts Refer to CALIBRATION BACK EMF 60 x Calculated motor back...

Page 136: ...value in this parameter to hide the password The password is now hidden and CHANGE PASSWORD displays MENU LEVEL PASSWORD PASSWORD PASSWORD 0X0000 0X0002 PASSWORD PASSWORD M M E 0X0002 0X0000 PASSWORD...

Page 137: ...ection of parameters to operate the drive Select STANDARD to see the standard set of parameters Select ADVANCED to see the full menu system useful when programming Selecting the Display Language There...

Page 138: ...ng SYSTEM PORT P3 refer to Appendix D Programming PNO CONFIG refer to Appendix D Programming SYSTEM This menu contains 2 parameters and 3 function blocks The function blocks can be found in the SETUP...

Page 139: ...Parameter Tag Range SETUP PARAMETERS Function Blocks FLD CTRL MODE 209 See below Selects between open loop VOLTAGE CONTROL or closed loop CURRENT CONTROL Refer to FIELD CONTROL FLD VOLTS RATIO 210 0...

Page 140: ...r specifications can be normalised by setting this parameter as appropriate Refer to ENCODER ENCODER RPM 22 0 to 6000 Motor top speed setting 100 when using encoder feedback Refer to ENCODER ENCODER S...

Page 141: ...eter to display the Tag number for that parameter Resetting to Factory Defaults 2 button reset Power up the drive holding down the and keys or all four keys The drive is now safely configured with the...

Page 142: ...ith one exception see the note below in non volatile memory Operating Mode CONFIGURE ENABLE DISABLED In Operating mode you can change parameter values The Drive can be running or stopped Note that som...

Page 143: ...a PARAMETER SAVE simply switch the Drive off and power up again The last saved parameter settings will be restored Copying an Application Copying an application requires a host computer connection to...

Page 144: ...rt the drive you will need to clear the trip s This chapter provides a list of trips as displayed by the keypad Trips and Fault Finding 7 3 Trips 7 3 What Happens when a Trip Occurs 7 3 Resetting a Tr...

Page 145: ...7 2 Trips and Fault Finding 590 Series DC Digital Drive...

Page 146: ...unit will not restart at this point Resetting a Trip Condition All trips must be reset before the Drive can be re enabled A trip can only be reset once the trip condition is no longer active i e a tr...

Page 147: ...tions wrong Check for problem and rectify before replacing with correct fuse Faulty Drive Contact Parker SSD Drives Cannot obtain HEALTH state Incorrect or no supply available Check supply details Mot...

Page 148: ...o reset the parameter simply press the DOWN key to clear the alarm Alternatively you can switch the auxiliary supply off and on causing NO ACTIVE ALARMS to be displayed NOTE The LAST ALARM value is pr...

Page 149: ...EADY F 0 0 3 14 REMOTE TRIP F 0 0 6 14 SEQUENCING F 0 0 9 14 COMMS TIMEOUT F 0 1 0 14 CALIBRATION TRIP F 3 0 0 14 AUX SUPPLY F F 0 3 LAST ALARM HEALTH WORD and HEALTH STORE Trip Trip Code First Digit...

Page 150: ...r the trip The possible trip messages are given in the table below Trip Message and Meaning Possible Reason for Trip OVERSPEED Motor overspeed the speed feedback signal has exceeded 125 of rated speed...

Page 151: ...nt nominal armature current on motor nameplate should be checked against the current calibration for the Drive Note The stack must be allowed to cool in order to re start the Drive Alarm time delay 0...

Page 152: ...d encoder FIELD FAIL Field current is less than 6 of rated current when in Current Control mode Field current is less than 50mA when in Voltage Control mode with field current scaling switches set to...

Page 153: ...xternal stack controllers where the thyristor stack is remote from the control board AUTOTUNE ERROR Error has been encountered during the Autotune process to include Speed feedback has exceeded 20 of...

Page 154: ...d block type in configuration Update product firmware to latest version 0701 xxxxxxxx Unrecognised control board hardware Update product firmware to latest version For all other critical error codes c...

Page 155: ...parameters in the ALARMS HISTORY function block that store the most recent alarm events Inhibiting Alarms The following alarms can be inhibited in the ALARMS menu SPEED FBK ALARM ENCODER ALARM FIELD F...

Page 156: ...t VP23 VP22 VP24 VP21 TP1 TP4 0V TP2 TP5 TP3 TP6 Test Point Description TP1 Armature current 2 2V 200 value of CURRENT FEEDBACK diagnostic Tag No 298 TP2 Buffered analog tach 10V 100 value of SPEED FE...

Page 157: ...7 14 Trips and Fault Finding 590 Series DC Digital Drive...

Page 158: ...tains preventive maintenance procedures contact details for repairing the unit and instructions for replacing fuses and fans Maintenance 8 3 Service Procedures 8 3 Preventive Maintenance 8 3 Repair 8...

Page 159: ...8 2 Routine Maintenance and Repair 590 Series DC Digital Drive...

Page 160: ...Tools needed for routine service operations include basic hand tools screwdrivers wrenches etc WARNING Only qualified service personnel should attempt to repair or replace parts in the 590 Isolate the...

Page 161: ...have the following information available Information Source Model number and serial number 590 Digital drive rating label Motor horsepower armature current and voltage field current and voltage base a...

Page 162: ...re 1200 C by an incinerator authorised under parts A or B of the Environmental Protection Act 2 Disposal in an engineered land fill site that is licensed to take aluminium electrolytic capacitors Do n...

Page 163: ...a Meter All the coding fuses must be OK before continuing with the following checks since the fuses are in the circuit 9or 8 ve to L1 ve to F Diode Drop approximately 0 5V ve to L2 ve to F Diode Drop...

Page 164: ...Transfer Procedure A 6 MMI Dump Procedure A 7 DSELite Support A 8 System Port P3 Set up A 8 5703 Support A 9 System Port P3 Set up A 11 EI Bisynch ASCII Support A 12 System Port P3 Set up A 12 EI Bin...

Page 165: ...A 2 Serial Communications 590 Series DC Digital Drive...

Page 166: ...ovides a serial data port allowing Converters to be linked to form a network Using a PLC SCADA or other intelligent device this network can be continuously controlled to provide supervision and monito...

Page 167: ...ere is 24V present on pin 2 of the P3 port This may damage your PC or the Drive P3 Port Pin Lead Female DB9 Pin Female DB25 Pin 1 Black 5 7 2 Red not connected not connected 3 Green 2 3 4 Yellow 3 2 U...

Page 168: ...meters in the drive in the order they are shown on the MMI The files can only be transferred from a drive to the host computer These parameters are ignored by the 590 and 590P version 9 x drives when...

Page 169: ...o transfer an ASCII file Remember to set up the host s serial port first 3 Start the transfer on the Drive by selecting UDP XFER RX on the MMI and pressing the UP key as instructed 4 When the Drive sa...

Page 170: ...arameters 1 Connect the Drive to the host using the appropriate lead 2 Using a standard communications package prepare the host to receive an ASCII file Remember to set up the host s serial port first...

Page 171: ...interface and drawing tools to allow you to create block programming diagrams quickly and easily Go to www parker com SSD System Port P3 Set up Set MODE parameter Tag No 130 to EIASCII using the MMI...

Page 172: ...to connect into the P3 port The cable is 400mm long to limit transmission errors the primary unit to unit interconnection is intended to be achieved by a fibre optic cable The 5703 unit itself is simp...

Page 173: ...ies DC Digital Drive PSU TX RX 24V dc 0V POWER FROM RS232 BUFFER TIL RS232 TO DRIVE INPUT FIBRE OPTIC I P 3 1 3 WAY JUMPER 2 FIBRE OPTIC O P 2 FIBRE OPTIC O P 1 OUTPUT DRIVE Figure A 2 Internal Wiring...

Page 174: ...h the ramp is automatically cleared when the drive is quenched and its output will never move from exactly zero The ramp input may often be of use in line master drives but the ramp should be disabled...

Page 175: ...tandard x3 28 Revision 1976 Establishment and Termination Control Procedures Sub category 2 5 Two way Alternate Non switched Multi point with Centralised Operation Fast Select Message Transfer Control...

Page 176: ...ge HEX encoding Access II Instrument Identity 0690 0605 or 5900 Read Only V0 Main Software Version 0000 to FFFF Read Only V1 Keypad Software Version 0000 to FFFF 0000 if not fitted Read Only V2 Techno...

Page 177: ...nfiguration Mode 2 State Read only used to determine the major state of the Inverter HEX Value Description 0000 Initialising Powering up 0001 Corrupted Product Code and Configuration 0002 Corrupted Co...

Page 178: ...convert between tag number and 2 character mnemonics is if TagNo 936 then m INT TagNo 360 36 INT the integer part n TagNo 360 MOD 36 MOD the remainder if m 9 then char_1 a m 10 else char_1 0 m end_if...

Page 179: ...X to XXXXX XX XXXXX XXX to XXXXX XXX XXXXX XXXX to XXXXX XXXX Leading zeroes suppressed up to digit before decimal point Trailing zeroes suppressed after decimal point ENUM Enumerated Value 0 to 99 00...

Page 180: ...ived from the Supervisor are categorised into Main Messages and Continuation Messages The Binary mode introduces several different Control and Data Characters Refer to EI Bisynch Binary Message Protoc...

Page 181: ...A 18 Serial Communications 590 Series DC Digital Drive Figure A 3 Converter Response Sequence to a Binary Selection Message...

Page 182: ...character contains the checksum of all characters following the STX POLLING The Supervisor requests to read the value of one parameter EOT INO PNO CCC ENQ ENQUIRY POLLING The Supervisor requests to re...

Page 183: ...ses SELECTION MESSAGE RESPONSE one character Sent after the correct reception of a Selection message ACK FAULT DETECTION RESPONSE one character Sent in the case of detecting a fault NAK or EOT POLLING...

Page 184: ...of the GID UID characters of the ASCII mode PNO Parameter Number equivalent to the combination of the C1 and C2 characters of the ASCII mode and is sent as a hexadecimal number rather than two ASCII c...

Page 185: ...configurable parameters have PNO s 112 to 127 These can be made to point to any TAG number either via the MMI PNO CONFIG or via the serial link PNO s 96 to 111 are actually the pointers associated wit...

Page 186: ...089 21 xxx xx R O Speed Demand 10 0A 062 21 xxx xx R O Speed Feedback 11 0B 066 21 xxx xx R O Current Demand 12 0C 065 21 xxx xx R O Current Feedback 13 0D 183 21 xxx xx R O Field Demand 14 0E 181 21...

Page 187: ...13 053 21 xxx xx R O Anin 4 A5 20 14 054 21 xxx xx R O Anin 5 A6 21 15 067 21 xxx xx R O Actual Pos I Lim 22 16 061 21 xxx xx R O Actual Neg I Lim 23 17 040 23 xxxxx R O 068 0 0 1 Start Input 069 1 0...

Page 188: ...Current Clamp 28 1C 016 21 xxx xx 0 200 00 R W Current Loop P Gain 29 1D 017 21 xxx xx 0 200 00 R W Current Loop I Gain 30 1E 171 21 xxx xx 0 100 00 R W Field Current Setpoint 31 1F 116 23 xxxxx R O H...

Page 189: ...059 21 xxxxx R O Encoder 35 23 064 21 xxx xx R O Speed Error 36 24 132 21 x xxxx 3 0000 3 0000 R W P3 Setpoint Ratio 37 25 014 21 xxx xx 0 200 00 R W Speed Loop P Gain 38 26 013 21 xx xxx 0 001 30 000...

Page 190: ...0000 R W Ratio 2 42 2A 086 21 xxx xx R O Set Point Sum Output 43 2B 002 21 xxx x 0 1 600 0 R W Ramp Accel Time 44 2C 003 21 xxx x 0 1 600 0 R W Ramp Decel Time 45 2D 085 21 xxx xx R O Ramp Output 46...

Page 191: ...Aux Digital Output 1 95 1 0 1 R W Aux Digital Output 2 96 2 0 1 R W Aux Digital Output 3 3 7 Reserved 292 8 0 1 R W Sign 0 8 9 0 1 R W Sign 1 9 10 0 1 R W Sign 2 11 15 Reserved Block 7 PNO ID MN TAG...

Page 192: ...ARY MIN TO MAX 72 48 208 21 x xxxx 3 0000 3 000 0 R W Ratio 0 73 49 309 21 xxx xx 100 00 100 0 0 R W Input 0 74 4A 48 21 xxx xx 100 00 100 0 0 R W Pre set ve Current Limit 75 4B 301 21 xxx xx 100 00 1...

Page 193: ...300 00 R W Value 7 95 5F 23 xxxxx 346 0 0 1 R W Logic 1 347 1 0 1 R W Logic 2 348 2 0 1 R W Logic 3 349 3 0 1 R W Logic 4 350 4 0 1 R W Logic 5 351 5 0 1 R W Logic 6 352 6 0 1 R W Logic 7 353 7 0 1 R...

Page 194: ...SS DESCRIPTION BINARY ASCII BIT ASCII BINARY MIN TO MAX 112 70 PNO 96 Configurable PNO 0 113 71 PNO 97 Configurable PNO 1 114 72 PNO 98 Configurable PNO 2 115 73 PNO 99 Configurable PNO 3 116 74 PNO 1...

Page 195: ...cimal code The following values are returned if an enquiry reading information from the Drive is performed on this Read Write parameter Value Description 00C0 No error 01C7 Invalid mnemonic 02C2 Check...

Page 196: ...otor Overload Protection B 6 Branch Circuit Short Circuit Protection Requirements B 7 Short Circuit Rating B 8 Field Wiring Temperature Rating B 8 Operating Ambient Temperature B 8 Field Wiring Termin...

Page 197: ...B 2 Certification 590 Series DC Digital Drive...

Page 198: ...freely within the EEC territory through technical harmonisation of entire product sectors and by guaranteeing a high level of protection of public interest objectives This is done by creating a CE ma...

Page 199: ...nized standards For electrical equipment within its scope the Directive provides The Requirements with respect to health and safety covering all risks thus ensuring that electrical equipment is safe i...

Page 200: ...C Directive Apparatus intended for a given fixed installation and not otherwise commercially available may be exempt from the requirements and procedures for apparatus e g EC Declaration of Conformity...

Page 201: ...by a nationally recognized testing laboratory before it can be sold in their area Parker SSD Drives adopt the nationally recognised Underwriters Laboratories UL mark to demonstrate compliance Product...

Page 202: ...rer and part number Controller Rating Semiconductor Fuses Ratings Part No Littelfuse HP A V A I2 t A2 s or equivalent 20 35 500Vac 40 1 000 L50S 40 40 70 500Vac 80 5 000 L50S 80 60 110 500Vac 125 10 0...

Page 203: ...180 75 100 10 000 270 110 150 10 000 Table B 2 Short Circuit Ratings Field Wiring Temperature Rating Use 75 C copper conductors only Operating Ambient Temperature For the operating ambient temperature...

Page 204: ...ions provided with each terminal kit Kit Part Number Controller Rating A Number of Lugs Purpose Wire Size LA386000U035 35 5 AC DC 8 AWG 8 4 mm2 LA386000U070 70 5 AC DC 4 AWG 21 2 mm2 LA386000U110 110...

Page 205: ...y EMC machinery pressure equipment and automotive products EMC Standards Extract from Mandatory Australian Communications Authority standards Product European International AS NZS Industrial scientifi...

Page 206: ...monic emissions for DC drive installations cannot be predicted here as they are determined by motor parameters that are installation dependent For help in determining the harmonics contact Parker SSD...

Page 207: ...80 AM 1 kHz A CD contact discharge AD air discharge AM amplitude modulation a Power ports with current rating 100A direct coupling using the coupling and decoupling network Power ports with current r...

Page 208: ...with the screen connected only at the VSD Variable Speed Drive end However if high frequency noise is still a problem earth the screen at the non VSD end via a 0 1 F capacitor NOTE Connect the screen...

Page 209: ...ned armoured cable has significant capacitance between the conductors and screen which increases linearly with cable length typically 200pF m but varies with cable type and current rating Long cable l...

Page 210: ...cation for EMC compliance when the unit is used as a component We Parker SSD Drives address as below declare under our sole responsibility that the above Electronic Products when installed and operate...

Page 211: ...B 16 Certification 590 Series DC Digital Drive...

Page 212: ...e Parameter Specification Tables C 1 Appendix C Parameter Specification Tables Details for all parameters provided on the Keypad Parameter Tables C 3 Specification Table Tag Number Order C 4 Parameter...

Page 213: ...C 2 Parameter Specification Tables 590 Series DC Digital Drive...

Page 214: ...ameters with two decimal places are only displayed with one decimal place These parameters are indicated in the Parameter Description tables The Range parameter highlights these with h BOOL 0 FALSE 1...

Page 215: ...0 00 2 00 V0 W0 13 ad SPEED LOOP SPD INT TIME 0 001 30 000 0 500 s V0 W0 14 ae SPEED LOOP SPD PROP GAIN 0 00 200 00 10 00 V0 W0 15 af CURRENT LOOP CUR LIMIT SCALER 0 00 200 00 100 00 V0 W0 16 ag CURRE...

Page 216: ...bd ENCODER 1 ENCODER SIGN 0 1 1 0 NEGATIVE 1 POSITIVE V0 W1 50 be ANALOG INPUT 1 ANIN 1 A2 0 00 0 00 0 00 V V1 W4 51 bf ANALOG INPUT 2 ANIN 2 A3 0 00 0 00 0 00 V V1 W4 52 bg ANALOG INPUT 3 ANIN 3 A4 0...

Page 217: ...ZERO SETPOINT 0 1 0 V1 W4 79 c7 STANDSTILL AT STANDSTILL 0 1 0 V1 W4 80 c8 SEQUENCING PROGRAM STOP 0 1 0 V1 W4 81 c9 ALARMS SPEED FBK ALARM 0 2 0 0 ENABLED 1 INHIBITED 2 ARM V FALLBACK V0 W0 82 ca SEQ...

Page 218: ...NK 21 DESTINATION TAG 0 1298 118 V0 W2 106 cy DIGITAL INPUT 2 VALUE FOR TRUE 300 00 300 00 0 01 V0 W0 107 cz DIGITAL INPUT 2 VALUE FOR FALSE 300 00 300 00 0 00 V0 W0 108 d0 LINK 22 DESTINATION TAG 0 1...

Page 219: ...5703 SLAVE 3 EIASCII 4 EIBINARY V0 W0 131 dn DEADBAND DEADBAND WIDTH 0 0 100 0 0 0 V0 W0 132 do 5703 IN SETPT RATIO 3 0000 3 0000 0 0000 V0 W0 133 dp 5703 IN SETPT SIGN 0 1 1 0 NEGATIVE 1 POSITIVE V0...

Page 220: ...55 eb DRIVE INFO VERSION NUMBER 0x0000 0xFFFF 0x0000 V0 W4 158 ee MAIN PORT P1 ERROR REPORT 0x0000 0xFFFF 0x00C0 V0 W0 159 ef AUX PORT P2 ERROR REPORT 0x0000 0xFFFF 0x00C0 V0 W0 161 eh SEQUENCING AUX...

Page 221: ...FIELD CONTROL FLD QUENCH MODE 0 1 0 0 QUENCH 1 STANDBY V1 W0 187 f7 5703 IN RAW INPUT 0 00 0 00 0 00 V0 W4 189 f9 5703 IN SCALED INPUT 0 00 0 00 0 00 V0 W4 191 fb FIELD CONTROL BEMF FBK LEAD 10 5000...

Page 222: ...00 300 00 100 00 V0 W0 233 gh ANALOG INPUT 2 CALIBRATION 3 0000 3 0000 1 0000 V0 W0 234 gi ANALOG INPUT 2 MAX VALUE 300 00 300 00 100 00 V0 W0 235 gj ANALOG INPUT 2 MIN VALUE 300 00 300 00 100 00 V0 W...

Page 223: ...ISABLED 1 SPD FBK DEP 2 SPD ERR DEP 3 CUR DMD DEP V0 W0 269 hh SPEED LOOP SPD BRK1 LOW 0 00 100 00 1 00 V0 W0 270 hi SPEED LOOP SPD BRK2 HIGH 0 00 100 00 5 00 V0 W0 271 hj SPEED LOOP PROP GAIN 0 00 20...

Page 224: ...PNO CONFIG PNO 116 1298 1298 0 V0 W0 317 it PNO CONFIG PNO 117 1298 1298 0 V0 W0 318 iu PNO CONFIG PNO 118 1298 1298 0 V0 W0 319 iv PNO CONFIG PNO 119 1298 1298 0 V0 W0 320 iw PNO CONFIG PNO 120 1298...

Page 225: ...0 352 js miniLINK LOGIC 7 0 1 0 0 OFF 1 ON V1 W0 353 jt miniLINK LOGIC 8 0 1 0 0 OFF 1 ON V1 W0 355 jv JOG SLACK RAMP RATE 0 1 600 0 1 0 s V0 W0 357 jx SPEED LOOP MAX DEMAND 0 00 105 00 105 00 V0 W0 3...

Page 226: ...1 0 0 OFF 1 ON V0 W0 393 kx ADVANCED 1 MODE 0 6 0 0 SWITCH 1 INVERT 2 AND 3 OR 4 SIGN CHANGER 5 MODULUS 6 COMPARATOR V0 W0 394 ky LINK 41 AUX SOURCE 1298 1298 0 V0 W2 395 kz LINK 12 SOURCE TAG 1298 12...

Page 227: ...00 00 200 00 0 00 V1 W0 424 ls DIAMETER CALC LINE SPEED 105 00 105 00 0 00 V1 W0 425 lt DIAMETER CALC MIN DIAMETER 0 00 100 00 10 00 V1 W0 426 lu DIAMETER CALC MIN SPEED 0 00 100 00 5 00 V1 W0 427 lv...

Page 228: ...98 1298 0 V0 W2 461 mt LINK 8 DESTINATION TAG 0 1298 0 V0 W2 462 mu DIAMETER CALC RESET VALUE 0 00 100 00 10 00 V1 W0 463 mv DIAMETER CALC EXTERNAL RESET 0 1 0 0 DISABLED 1 ENABLED V1 W0 464 mw ANALOG...

Page 229: ...527 on CURRENT LOOP MASTER BRIDGE 0 1 0 V0 W4 528 oo ALARMS LAST ALARM 0x0000 0xFFFF 0x0000 V0 W4 535 ov SEQUENCING REM SEQ ENABLE 0 1 0 V0 W1 536 ow SEQUENCING REM SEQUENCE 0x0000 0xFFFF 0x8000 V1 W0...

Page 230: ...UE 100 00 100 00 0 00 V0 W0 585 q9 SRAMP QUENCH 0 1 0 V0 W0 586 qa SRAMP AT SPEED LEVEL 0 00 100 00 1 00 V0 W0 587 qb SRAMP AT SPEED 0 1 0 V0 W4 588 qc SRAMP ACCEL OUTPUT 0 00 0 00 0 00 V0 W4 589 qd S...

Page 231: ...LINK 27 SOURCE TAG 1298 1298 264 V0 W2 643 rv LINK 28 SOURCE TAG 1298 1298 85 V0 W2 644 rw LINK 29 SOURCE TAG 1298 1298 86 V0 W2 645 rx LINK 30 SOURCE TAG 1298 1298 417 V0 W2 646 ry LINK 31 SOURCE TA...

Page 232: ...85 t1 DIGITAL OUTPUT 3 INPUT 300 00 300 00 0 00 V0 W0 686 t2 ADVANCED 1 INPUT 1 32768 00 32768 00 0 00 V0 W0 687 t3 ADVANCED 1 INPUT 2 32768 00 32768 00 0 00 V0 W0 688 t4 ADVANCED 2 INPUT 1 32768 00 3...

Page 233: ...uc LINK 57 SOURCE TAG 1298 1298 0 V0 W2 733 ud LINK 57 DESTINATION TAG 0 1298 0 V0 W2 734 ue LINK 58 SOURCE TAG 1298 1298 0 V0 W2 735 uf LINK 58 DESTINATION TAG 0 1298 0 V0 W2 736 ug LINK 59 SOURCE TA...

Page 234: ...0 1298 0 V0 W2 772 vg LINK 77 SOURCE TAG 1298 1298 0 V0 W2 773 vh LINK 77 DESTINATION TAG 0 1298 0 V0 W2 774 vi LINK 78 SOURCE TAG 1298 1298 0 V0 W2 775 vj LINK 78 DESTINATION TAG 0 1298 0 V0 W2 776 v...

Page 235: ...V0 W0 1140 hW MULTIPLEXER INPUT 11 0 1 0 V0 W0 1141 hX MULTIPLEXER INPUT 12 0 1 0 V0 W0 1142 hY MULTIPLEXER INPUT 13 0 1 0 V0 W0 1143 hZ MULTIPLEXER INPUT 14 0 1 0 V0 W0 1144 iA MULTIPLEXER INPUT 15 0...

Page 236: ...E FOR TRUE 300 00 300 00 0 01 V0 W0 1243 lV DIGITAL INPUT 5 VALUE FOR FALSE 300 00 300 00 0 00 V0 W0 1246 lY ALARM HISTORY ALARM 1 NEWEST 0x0000 0xFFFF 0x0000 V0 W4 1247 lZ ALARM HISTORY ALARM 2 0x000...

Page 237: ...R OFF 12 HIGH SAT LEVEL 1277 nD ALARMS ARM V FALLBACK 0 1 0 0 FALSE 1 TRUE V0 W4 1279 nF ALARMS INVERSE TIME 0 1 1 0 ENABLED 1 INHIBITED V0 W0 1295 nV SEQUENCING OPERATING MODE 0 2 0 0 TERMINALS 1 COM...

Page 238: ...l a AT STANDSTILL 0079 Standstill a STALL TRIP 0112 Alarms a RAMPING 0113 Ramps a PROGRAM STOP 0080 Sequencing DRIVE START 0082 Sequencing DRIVE ENABLE 0084 Sequencing a OPERATING MODE 0212 Jog Slack...

Page 239: ...620 Ramps a RAMP INPUT 0005 Min Speed a S RAMP 0266 Ramps a RAMPING THRESH 0286 Ramps a AUTO RESET 0287 Ramps a EXTERNAL RESET 0288 Ramps a RESET VALUE 0422 Ramps a MIN SPEED 0126 Min Speed a AUX I O...

Page 240: ...eeds INPUT 4 0568 Preset Speeds INPUT 5 0569 Preset Speeds INPUT 6 0570 Preset Speeds INPUT 7 0571 Preset Speeds PRESET O P 0572 Preset Speeds OUTPUT FPM 0593 Preset Speeds SRAMP INPUT 0574 Sramp RATE...

Page 241: ...FIX INERTIA COMP 0479 Diameter Calc a VAR INERTIA COMP 0480 Diameter Calc a ROLL WIDTH MASS 0481 Diameter Calc LINE SPEED SPT 0498 Diameter Calc a FILTER T C 0482 Diameter Calc a RATE CAL 0483 Diamet...

Page 242: ...l a FLD WEAK VARS FLD WEAK ENABLE 0174 Field Control EMF LEAD 0175 Field Control EMF LAG 0176 Field Control EMF GAIN 0177 Field Control MIN FLD CURRENT 0179 Field Control MAX VOLTS 0178 Field Control...

Page 243: ...Auto Tune DISCONTINUOUS 0137 Current Loop a ADDITIONAL DEM 0030 Current Loop a BIPOLAR CLAMPS 0090 Current Loop REGEN ENABLE 0201 Current Loop POS I CLAMP IN 0301 Current Loop a NEG I CLAMP IN 0048 Cu...

Page 244: ...O 0 0208 Setpoint Sum a SIGN 1 0008 Setpoint Sum a SIGN 0 0292 Setpoint Sum a DIVIDER 1 0419 Setpoint Sum DIVIDER 0 0420 Setpoint Sum DEADBAND WIDTH 0131 Deadband LIMIT 0375 Setpoint Sum a INPUT 2 042...

Page 245: ...ND BIN 0331 P3 Comms Port ERROR REPORT 0332 P3 Comms Port PNO 7 0333 P3 Comms Port BAUD RATE 0198 P3 Comms Port DUMP MMI TX 1167 Configure Drive a DUMP BLOCKS 1168 Configure Drive UDP XFER RX 1171 Con...

Page 246: ...g Input MAX VALUE 0240 Analog Input MIN VALUE 0241 Analog Input DESTINATION TAG 0250 Link ANIN 5 A6 CALIBRATION 0242 Analog Input MAX VALUE 0243 Analog Input MIN VALUE 0244 Analog Input DESTINATION TA...

Page 247: ...gital Output DIGOUT 3 B7 THRESHOLD 0197 Digital Output MODULUS 0045 Digital Output SOURCE TAG 0099 Link INVERTED 0361 Digital Output CONFIGURE 5703 SOURCE TAG 0134 Link DESTINATION TAG 0135 Link BLOCK...

Page 248: ...ink a LINK 11 SOURCE TAG 0390 Link DESTINATION TAG 0391 Link ADVANCED 0392 Advanced MODE 0393 Advanced AUX SOURCE 0394 Link a LINK 12 SOURCE TAG 0395 Link DESTINATION TAG 0396 Link ADVANCED 0397 Advan...

Page 249: ...a LOGIC 7 0352 Minilink a LOGIC 8 0353 Minilink CONFIGURE DRIVE FLD CTRL MODE 0209 Field Control FLD VOLTS RATIO 0210 Field Control MAIN CURR LIMIT 0421 Current Loop AUTOTUNE 0018 Auto Tune SPEED FBK...

Page 250: ...ing the Function Block Description D 6 MMI Menu Maps D 7 Function Blocks By Category D 8 Compatibility with Earlier Versions of Firmware D 9 Function Block Descriptions D 12 5703 IN D 12 5703 OUT D 13...

Page 251: ...0 RAMPS D 93 SEQUENCING D 99 SETPOINT SUM D 102 SPEED LOOP D 105 SRAMP D 112 STANDSTILL D 115 STOP RATES D 117 SYSTEM PORT P3 D 120 TORQUE CALC D 122 The Default Application D 123 Block Diagrams D 123...

Page 252: ...end of this Appendix and shows the software connections consisting of function blocks and links Each function block contains the parameters required for setting up a particular processing feature Som...

Page 253: ...es that receive their values from a link cannot be changed as the link will overwrite the value when the Drive is running Configuration Mode CONFIGURE ENABLE ENABLED A link s destination tag must be s...

Page 254: ...operation of a link is determined by the number of decimal places of each parameter Previous firmware versions ignored the decimal place when linking two parameters For example linking Analog Input 2...

Page 255: ...arameter information necessary for programming the Drive Input parameters are shown on the left hand side and output parameters are shown on the right hand side of the block Default Value The default...

Page 256: ...arameters shown will be for the last sub menu In many cases these parameters will reflect the name and number of the last sub menu MMI parameters are named intuitively to make the MMI easier to use ho...

Page 257: ...s ANALOG INPUTS D 23 AUX I O D 28 DIGITAL OUTPUTS D 52 ANALOG OUTPUTS D 25 DIGITAL INPUT D 49 Menus MENUS D 72 Miscellaneous ADVANCED D 14 DRIVE INFO D 55 CONFIGURE DRIVE D 32 LINKS D 67 DEMULITPLEXER...

Page 258: ...flexibility of the function block diagram In general all output links have been replaced with the combination of a new output parameter and a new general purpose link Similarly all input links have be...

Page 259: ...662 Link 45 135 Anin 1 A2 Destination Tag 246 Analog Input 1 Output 674 638 Link 23 246 Anin 3 A4 Destination Tag 249 Analog Input 3 Output 675 639 Link 24 249 Anin 4 A5 Destination Tag 250 Analog Inp...

Page 260: ...11 Source Tag 390 Link 11 1188 686 Advanced 1 Input 1 394 Link 11 Aux Source 394 Link 41 656 687 Advanced 1 Input 2 395 Link 12 Source Tag 395 Link 12 1189 688 Advanced 2 Input 1 399 Link 12 Aux Sour...

Page 261: ...port using the 5703 setpoint repeater protocol In the default configuration the output of this block SCALED INPUT is added to analog inputs 1 2 and 3 to form the setpoint 5703 IN Parameter Tag Range S...

Page 262: ...ext transmission If the selected baud rate is low then the time to transmit the data may be greater than the delay time in which case the delay parameter has no effect In 5703 SLAVE mode the INPUT val...

Page 263: ...Controls the OUTPUT parameter When OFF OUTPUT is the same as INPUT 1 When ON OUTPUT is the result of the function selected by MODE MODE 393 398 See below This determines which operation is performed o...

Page 264: ...ED ON OUTPUT INPUT 1 AND INPUT 2 OR gives OR ed result of source logic signal and an auxiliary source logic signal If ADVANCED OFF OUTPUT INPUT 1 If ADVANCED ON OUTPUT INPUT 1 OR INPUT 2 SIGN CHANGER...

Page 265: ...unctional Description The following diagram shows the internal schematic for a special link ADVANCED 1 ADVANCED 2 Link 11 Link 12 1 x x Aux Source Mode Source Advanced Dest Switch Inverter AND OR Sign...

Page 266: ...ARMS LAST ALARM parameter when an alarm is active ALARM HISTORY Parameter Tag Range ALARM 1 NEWEST 1246 0x0000 to 0xFFFF The hexadecimal value of the most recent alarm Refer to Chapter 7 Trips and Fau...

Page 267: ...D Inhibits the stall trip alarm from tripping out the contactor This is useful in applications requiring extended operation at zero speed TRIP RESET 305 FALSE TRUE When FALSE faults are latched perman...

Page 268: ...and the drive tripping STALL THRESHOLD 263 0 00 to 200 00 Stall comparator current feedback threshold level STALL TRIP DELAY 224 0 1 to 600 0 s Stall comparator time out delay before stall output bec...

Page 269: ...f any alarms present Refer to Chapter 7 Trips and Fault Finding Alarm Messages HEALTH STORE 116 0x0000 to 0xFFFF The hexadecimal value of the first or only alarm Refer to Chapter 7 Trips and Fault Fin...

Page 270: ...TUNE ERROR 0xF002 AUTOTUNE ABORTED 0xF003 SEQ PRE READY 0xF004 CONTACTOR DELAY 0xF005 EXTERNAL TRIP 0xF006 REMOTE TRIP 0xF009 SEQUENCING 0xF010 COMMS TIMEOUT 0xF300 CALIBRATION 0xFF03 AUX SUPPLY ARM V...

Page 271: ...IELD CURRENT LESS THAN 6 1 5703 IN SLAVE MODE AND COMMS ERROR FROM CALIBRATION STALL DELAY AND STALL THRESHOLD FROM CALIBRATION SPDFBK ALM LEVEL ENCODER FEEDBACK SELECTED AND ERROR DETECTED DRIVE STAR...

Page 272: ...on block To avoid interference with other drive functions when not required the parameter RATIO 2 A3 Tag 7 in the SPEED LOOP function block must be set to zero and the I DMD ISOLATE parameter Tag 119...

Page 273: ...aximum value of the scaled analog input MIN VALUE 232 235 238 241 244 300 00 to 300 00 The minimum value of the scaled analog input OUTPUT 674 493 675 676 677 xx These parameters are the output diagno...

Page 274: ...alue as a percentage of range TO GET 10V 245 248 300 00 to 300 00 Scaler value which produces 10V output Set to get 10V to 50 to get 10V out for 50 in OFFSET 464 465 100 00 to 100 00 Offset value adde...

Page 275: ...d storing this value as the DISCONTINUOUS parameter The Autotune is by default performed with the motor field off and so the final proportional term gain is reduced by 30 to allow for some armature in...

Page 276: ...uses the forward thyristor bridge Note that only the 2Q MULTI method is valid on a 2Q drive 591 and use of the 4Q MULTI setting will result in an autotune failure with THYRISTOR OFF as the ERROR TYPE...

Page 277: ...ALSE TRUE Software digital output 3 For example to directly drive the configurable digital output DIGOUT3 connect the Source of DIGOUT3 to this parameter Tag 96 ANOUT 1 128 100 00 to 100 00 Software a...

Page 278: ...tial Start up Routine in Chapter 4 Item 16 In armature voltage feedback control at non zero armature currents the terminal voltage will be elevated by the amount CURRENT FEEDBACK X IR COMPENSATION ANA...

Page 279: ...ed actual current value e g 1 5A etc Note Primary field calibration is achieved by adjusting SW4 6 TERMINAL VOLTS 57 x h Refer to Chapter 6 The MMI Man Machine Interface The MMI Menus DIAGNOSTICS UNFI...

Page 280: ...R 1 0000 ARMATURE I A9 FIELD I CAL ia ia 112 TO INHIBIT ALARMS STALL TRIP AT ZERO SPEED FROM STANDSTILL DEFAULT SETTING PARAMETER TAG 60 BACK EMF TO SPEED LOOP SPEED FEEDBACK SELECTION 300 181 FIELD I...

Page 281: ...TRUE When TRUE changes made to parameters using the operator station are automatically saved to the drive s non volatile memory DUMP CHANGED 1169 FALSE TRUE This parameter is used in conjunction with...

Page 282: ...ar clamps and main current clamp are resident in the CURRENT LOOP block current feedback from CALIBRATION The default configuration uses DIGIN 1 and DIGIN 3 for switching modes BIPOLAR CLAMPS and I DM...

Page 283: ...G I CLAMP IN sets the maximum negative current Both clamps can be positive or negative however the POS I CLAMP IN value is internally prevented from going numerically below the NEG I CLAMP IN CUR LIMI...

Page 284: ...ed Demand Speed Feedback Analog I P2 A3 Digital I P3 C8 I DMD ISOLATE Current Current Feedback Motor shown ENABLED ADDITIONAL DEM 4 clamps Demand AT CURRENT LIMIT 42 FALSE TRUE Refer to Chapter 6 The...

Page 285: ...chine Interface The MMI Menus DIAGNOSTICS NEG I CLAMP 88 x Refer to Chapter 6 The MMI Man Machine Interface The MMI Menus DIAGNOSTICS ACTUAL POS I LIM 67 x Refer to Chapter 6 The MMI Man Machine Inter...

Page 286: ...moves speed loop demand and selects analog I P 2 as current regulator demand I DMD ISOLATE is overridden by program stop and stop to return drive to speed regulation Note 2 REGEN ENABLE 2Q NON REGEN p...

Page 287: ...rd SPD BRK2 HIGH the current limit is reduced linearly toward IMAX BRK2 SPD2 When the speed exceeds SPD BRK2 HIGH the current limit remains at the IMAX BRK2 SPD2 setting CURRENT PROFILE Parameter Tag...

Page 288: ...The limits are symmetrical around zero The limits are set by the DEADBAND parameter Deadband width DEADBAND Parameter Tag Range INPUT 1 100 200 00 to 200 00 Input 1 value By default this is connected...

Page 289: ...vidual bits This may be used to extract the individual trip bits from the ACTIVE TRIPS parameter for example DEMULTIPLEXER Parameter Tag Range INPUT 896 0x0000 to 0xFFFF The input to be split into its...

Page 290: ...the operating range of the diameter calculator Set MIN DIAMETER to that ratio using the expression Minimum Core Outside Diameter Maximum Full Roll Diameter x 100 The magnitude of LINE SPEED is compar...

Page 291: ...ls This value will be preloaded into the ramp filter output when EXTERNAL RESET is enabled EXTERNAL RESET 463 DISABLED ENABLED Sets and holds the diameter to the RESET VALUE when ENABLED RAMP RATE 453...

Page 292: ...the maximum time required to ramp from zero to full speed in seconds If RATE CAL 0 00 then this parameter is set externally through NORMALISED dv dt otherwise RATE CAL sets the inertia compensation a...

Page 293: ...tion losses For open loop winder applications connect this output to the TORQUE DEMAND Tag 432 in the TORQUE CALC function block This output is located in the SYSTEM CONFIGURE I O BLOCK DIAGRAM menu F...

Page 294: ...iameter Diameter Taper 100 Spt Tension Demand Tapered to yield a hyperbolic taper output The taper tension characteristics are shown below Tension Min Diameter 100 Diameter 100 Taper 100 Taper 0 Taper...

Page 295: ...k Static and Dynamic Frictional Losses Static and dynamic friction are due to gearbox resistance and mechanical binding in the winder spindle and motor bearings Both absorb motor output torque and req...

Page 296: ...g tension sag The inertia compensation characteristics is shown opposite For winder applications inertia compensation is split into two components 1 Fixed inertia compensation for the fixed motor tran...

Page 297: ...1 D 1 D 3 Tension Demand 478 485 Nw 486 482 484 487 488 489 481 479 480 483 498 Total Torque Demand Inertia Comp Output Tension Scaler Normalised dv dt Rewind Forward Line Speed Setpoint Torque Demand...

Page 298: ...ALUE FOR FALSE 104 107 110 1240 1243 300 00 to 300 00 The output value when input is FALSE that is Digital Input 1 terminal C6 0V False Digital Input 2 terminal C7 0V False Digital Input 3 terminal C8...

Page 299: ...number 1 Inverting the Input Signal The default setting is for VALUE FOR TRUE to be 0 01 and VALUE FOR FALSE to be 0 00 Inverting the digital input is therefore simple set VALUE FOR TRUE to 0 00 and V...

Page 300: ...the input signal When the input terminal is at 24V SPD PROP GAIN is set to 10 00 When the input terminal is at 0V SPD PROP GAIN is set to 30 00 DIGITAL INPUT C5 Caution If you are isolating power on...

Page 301: ...the status of that value DIGITAL OUTPUTS Parameter Tag Range INPUT 683 684 685 xx The unprocessed value to output INVERTED 359 360 361 FALSE TRUE Selects to invert the output when TRUE THRESHOLD 195...

Page 302: ...nections in the drive allow the Digital Outputs to provide source 24V or 0V dc depending upon the state of following tag connections Terminal B5 Digital Output 1 is linked to Tag Number 77 AT ZERO SPE...

Page 303: ...er Table MMI Order refer to Appendix C It is 62 3 Set DIGITAL OUTPUTS DIGOUT 1 B5 SOURCE TAG to 62 4 Set DIGITAL OUTPUTS DIGOUT 1 B5 THRESHOLD to 50 00 5 Set DIGITAL OUTPUTS DIGOUT 1 B5 MODULUS to TRU...

Page 304: ...e VERSION NUMBER 155 0x0901 The drive s version number as seen via communications Version 9 01 is represented as 0x0901 Serial communications mnemonic V0 The version number cannot be changed and is so...

Page 305: ...normalised by setting this parameter as appropriate ENCODER SIGN 49 NEGATIVE POSITIVE Since the encoder feedback cannot be reversed electrically the signal polarity can be reversed by the control sof...

Page 306: ...t signals A and B phase shifted by a quarter of a cycle 90 Direction is obtained by looking at the combined state of A and B Each edge received from the encoder increments the encoder count There are...

Page 307: ...or the motor feedbacks FEEDBACKS Parameter Tag Range UNFIL FIELD FBK 181 xx Scaled field current feedback SPEED FEEDBACK 207 xx Speed feedback CURRENT FEEDBACK 298 xx Scaled and filtered armature curr...

Page 308: ...FLD CTRL MODE parameter The default is VOLTAGE CONTROL The diagnostic DRIVE ENABLE Tag 84 is also used by the FLD QUENCH DELAY to delay disabling the field when Run is removed FLD VOLTAGE VARS MMI Sub...

Page 309: ...ld current PI loop FLD WEAK ENABLE 174 DISABLED STANDARD Activates the additional motor back emf gain limited PI loop for field weakening field spillover control STANDARD mode uses the control loop to...

Page 310: ...tant of the above feedback filter If the filter is active the ratio of lead lag should always be greater than 1 to give an overall lead action which reduces the voltage overshoot and less than typical...

Page 311: ...D I THRESHOLD when TRUE This may be used as part of a mechanical brake release strategy WEAK PID ERROR 1185 xx Input error as a percentage of calibrated Volts to the field weakening controller This is...

Page 312: ...F AC RMS VOLTAGE CONTROL SUPPLY FIELD OUTPUT RATIO 460V 460V 230V 230V 90 67 90 67 410V 300V 200V 150V OUTPUT IN VOLTAGE MODE 183 FIELD DEMAND 186 FLD QUENCH MODE QUENCH 185 FLD QUENCH DELAY 0 0 SECS...

Page 313: ...172 INT GAIN 1 28 SETTING PI 183 FIELD CURRENT FEEDBACK WEAK PID OUT 171 SETPOINT 100 00 184 FIELD DEMAND FLD FIRING ANGLE 179 MIN FLD CURRENT 100 00 186 FLD QUENCH DELAY 186 FLD QUENCH MODE QUENCH 0...

Page 314: ...RAMETER VALUE DIAGNOSTIC LOGIC DIAGNOSTIC KEY FIELD WEAKENING PID BEMF FILTER x FIELD CURRENT PI x EMF GAIN BEMF LEAD BEMF LAG INT GAIN PROP GAIN ARMATURE V CAL IR COMPENSATION x MAX VOLTS FIELD I CAL...

Page 315: ...Tag Range INERTIA 556 0 00 to 200 00 The value of current necessary to accelerate load to 100 speed in 1 second FILTER 557 0 to 20000 Low pass filter acting on the DELTA parameter RATE CAL 558 0 00 to...

Page 316: ...INK 1 80 SOURCE TAG Refer to Parameter Table 1298 to 1298 Enter the tag number of the source input value Refer to Making and Breaking Function Block Connections page D 4 DESTINATION TAG Refer to Param...

Page 317: ...l threshold of 110 for greater than 10s then the internal overload current limit begins to reduce linearly from 200 down toward 100 over a period of 60s If the motor current falls below 110 at any tim...

Page 318: ...etween jog setpoints 1 and 2 The jog RAMP RATE replaces the RAMP ACCEL TIME and RAMP DECEL TIME in the RAMPS function block S RAMP is also set to 0 00 Take Up Slack With the Start signal ON the jog si...

Page 319: ...ect setpoints present will also add to this setpoint to make the total speed setpoint If you don t want this to happen for example during jogging then disconnect the direct setpoint s during the appro...

Page 320: ...E set in JOG SLACK RAMP INPUT RAMP INPUT TAKE UP 1 t RAMP ACCEL TIME set in RAMPS RAMP DECEL TIME set in RAMPS Block Diagram RAMP INPUT JOG 1 JOG 2 TAKE UP 1 S RAMP CRAWL SPEED 0 TAKE UP 2 MIN SPEED J...

Page 321: ...rogram or on line while the drive is running when using the Parker SSD Drives 5703 Setpoint Repeater Unit You can also use the P1 port to transfer configuration files by connecting to a PC running the...

Page 322: ...hexadecimal code Writing any value to this parameter will set the value to 00C0 No Error Refer to Appendix A Serial Communications Reference for a list of codes REPLY DELAY 695 0 to 255 ms A programma...

Page 323: ...these selections LANGUAGE 304 ENGLISH OTHER Selects the MMI display language Other languages are available please contact Parker SSD Drives Refer also to Chapter 6 The MMI Man Machine Interface Select...

Page 324: ...o setpoint MIN SPEED Parameter Tag Range RAMP INPUT 5 105 00 to 105 00 Input value MIN SPEED 126 0 00 to 100 00 The minimum speed clamp is fully bi directional and operates with a 0 5 hysteresis If th...

Page 325: ...ensively in conjunction with communications masters in order to map the field bus parameters into the drive Refer to the appropriate Tech Box manual miniLINK Parameter Tag Range VALUE 1 to VALUE 14 33...

Page 326: ...o a single word For example one may be used to collect individual bits within a word for efficient access from a communications master MULTIPLEXER Parameter Tag Range INPUT 0 to INPUT 15 1129 to 1144...

Page 327: ...P GAIN 711 0 0 to 100 0 The maximum limit of the proportional gain This is a pure gain factor which shifts up or down the whole Bode PID transfer function leaving the time constants unaffected A value...

Page 328: ...ension feedback or a reference offset RATIO 1 412 3 0000 to 3 0000 This multiplies Input 1 by a factor Ratio 1 RATIO 2 413 3 0000 to 3 0000 This multiplies Input 2 by a factor Ratio 2 DIVIDER 1 418 3...

Page 329: ...used to correct for certain types of control loop instability and therefore improve response It is sometimes used when heavy or large inertia rolls are being controlled The derivative term has an ass...

Page 330: ...uses overshoot and oscillations resulting in an unacceptable system response NOTE For most applications derivative gain is never used and is usually left at its default value of 0 000 seconds Derivati...

Page 331: ...et PID Clamped 416 0 Linked internally to Diameter Calculator Block Diagram Prop Gain 711 Hi Res Prop Gain 1259 Operators can read the PID error PID output setpoint and feedback on the drive s MMI by...

Page 332: ...e locked loop function block Normally the PLL will reside in the LOCKED state after close of the 3 phase line contactor The FAIL state results if the supply frequency moves beyond the acceptable opera...

Page 333: ...NO CONFIG The PNO parameters are used in conjunction with the EI ASCII and EI BINARY communications protocols Refer to Appendix A Serial Communications PNO CONFIG Parameter Tag Range PNO 112 127 312 t...

Page 334: ...cted to other blocks of inputs PRESET SPEEDS Parameter Tag Range SELECT 1 560 FALSE TRUE Select input 1 SELECT 2 561 FALSE TRUE Select input 2 SELECT 3 562 FALSE TRUE Select input 3 INVERT O P 563 FAL...

Page 335: ...is selected only one input changes between state preventing the mis selection of intermediate states INPUT 0 to INPUT 7 564 to 571 3000 0 to 3000 0 Pre set input variables PRESET O P 572 xx Scales the...

Page 336: ...2 Select 1 Input FALSE FALSE FALSE 0 FALSE FALSE TRUE 1 FALSE TRUE FALSE 2 FALSE TRUE TRUE 3 TRUE FALSE FALSE 4 TRUE FALSE TRUE 5 TRUE TRUE FALSE 6 TRUE TRUE TRUE 7 GRAY SCALE ENCODING Select 3 Selec...

Page 337: ...gain required at minimum diameter core as a percentage of the maximum P gain at full diameter 100 when MODE 0 DIAMETER 709 0 00 to 100 00 The actual measured diameter If appropriate this may be connec...

Page 338: ...B For Mode 2 Profiled Gain A diameter min diameter 2 B For Mode 3 Profiled Gain A diameter min diameter 3 B For Mode 4 Profiled Gain A diameter min diameter 4 B PROFILED GAIN 475 x The proportional g...

Page 339: ...is clamped by MIN VALUE and MAX VALUE INCREASE RATE 256 0 1 to 600 0 s Rate of change of an increasing output value An increasing value is defined as the output ramping away from zero DECREASE RATE 2...

Page 340: ...00 Maximum ramp output clamp EXTERNAL RESET 307 FALSE TRUE When TRUE sets the output of the Raise Lower block to the RESET VALUE Functional Description FALSE EXTERNAL RESET RAISE INPUT LOWER INPUT RA...

Page 341: ...utput cannot exceed MAX VALUE The reverse is true when LOWER INPUT is TRUE LOWER INPUT reduces the output at DECREASE RATE The output cannot drop below MIN VALUE The ramp is held at its last value whe...

Page 342: ...output exceeds RAMPING THRESH RAMP ACCEL TIME and RAMP DECEL TIME set the acceleration and deceleration times taken for input changes S RAMP adds a S shaped section to the linear ramp When set to 0 00...

Page 343: ...TO RESET 287 DISABLED ENABLED When ENABLED the ramp is reset whenever SYSTEM RESET is TRUE SYSTEM RESET Tag 374 is an internal flag that is set TRUE for one cycle after the Speed Current loop is enabl...

Page 344: ...ive Programming D 95 Functional Description RAMP INPUT Jog I P O P 1 0 RAMP DECEL TIME RAMP ACCEL TIME RAMP HOLD AUTO RESET EXTERNAL RESET RESET VALUE Slack S RAMP 0 I P O P t S RAMP RAMPING THRESH RA...

Page 345: ...CEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACTUAL ACCEL TIME WITH S RAMP ACTUAL DECEL TIME WITH S RAMP t 0 t t 0 0 RAMP OUTPUT 100 RAMP INPUT 100 RAMP ACCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACTU...

Page 346: ...anging Even when the ramp input signal is removed RAMP HOLD keeps the ramp output from changing Once RAMP HOLD is OFF the ramp resumes AUTO RESET RAMP INPUT X DRIVE ENABLED DRIVE ENABLED 0 DRIVE DISAB...

Page 347: ...t X RAMP INPUT 100 RAMP I P X 0 t Y t RAMP OUPUT 100 X The ramp input is set to X at time t0 The ramp output will increase at the ramp rate While EXTERNAL RESET is ENABLED the ramp output resets to R...

Page 348: ...Auxiliary Start is ANDed with the Start input C3 to generate Drive Start This should normally be left ON AUX JOG 227 OFF ON Software Jog command Auxiliary Jog is ANDed with the Jog input Tag 496 by d...

Page 349: ...a field bus REM SEQ ENABLE must be TRUE to enable this function Refer to Chapter 4 COMMS Control of the Drive COMMS TIMEOUT 1204 0 0 to 60 0 s A watchdog timeout that may be used when the drive is in...

Page 350: ...TOTUNING 7 SEQ RUN 8 SEQ AT ZERO SPD 9 SEQ QUENCH 10 SEQ PROGRAM STOP 11 SEQ STOP 12 SEQ DELAY STOP 13 CURRENT DECAY 14 SEQ COAST STOP 15 SEQ ERROR START C3 68 OFF ON State of the Start Run terminal P...

Page 351: ...SETPOINT SUM Parameter Tag Range INPUT 0 309 444 300 00 TO 300 00 200 00 to 200 00 IN SETPOINT SUM 1 Input 0 value INPUT 1 701 443 300 00 TO 300 00 200 00 to 200 00 IN SETPOINT SUM 1 Input 1 value INP...

Page 352: ...1 LIMIT INPUT 2 INPUT 1 INPUT 0 SPT SUM OUTPUT 86 451 xx The sum of input 0 1 and 2 after the limit clamp OUTPUT 1 in SETPOINT SUM 1 STPT SUM 2 OUT 1 in SETPOINT SUM2 702 492 xx An additional output...

Page 353: ...4 Programming 590 Series DC Digital Drive Functional Description INPUT 2 445 INPUT 1 443 RATIO 1 446 INPUT 0 444 RATIO 0 447 DIVIDER 0 448 DIVIDER 1 466 LIMIT 449 OUTPUT 1 492 OUTPUT 0 491 MAIN OUTPUT...

Page 354: ...e PI loop The resulting current demand signal is routed to the CURRENT LOOP function block and to the ADVANCED ZERO SPD QUENCH sub menu The PI output is accessible via Tag No 356 TOTAL I DMD This poin...

Page 355: ...egral gain adjustment INT DEFEAT 202 OFF ON When ON it inhibits the integral part of the speed loop PI control to give proportional only control SPD FBK FILTER 547 0 000 to 1 000 A simple filter funct...

Page 356: ...pre loaded into the speed loop integral store as the speed loop in enabled This is scaled by PRESET T SCALE This may be used to pre load the output of the speed loop in elevator hoist applications to...

Page 357: ...BACK for suspending the current output ZERO IAD LEVEL 285 0 00 to 200 00 Sets the current demand threshold for suspending the current output SPEED ERROR 297 xx Refer to Chapter 6 The MMI Man Machine I...

Page 358: ...TACH 2 ENCODER 3 ENCODER ANALOG for Parker SSD Drives use Functional Description Speed Loop PI with Current Demand Isolate The speed loop output is still valid active with the I DMD ISOLATE parameter...

Page 359: ...3 1 0000 9 SIGN 2 A3 290 SETPOINT 2 41 SETPOINT 4 289 SETPOINT 1 291 SETPOINT 3 357 MAX DEMAND 358 MIN DEMAND POSITIVE 5703 RATIO SPT SUM O P RAMP OUTPUT 105 00 105 00 63 FROM 5703 SUPPORT FROM SETPOI...

Page 360: ...NALOG TACH ENCODER FITTED TO THE MOTOR THIS SELECTION CANNOT BE USED WHEN 590 SWITCHABLE TACHO CARD IS FITTED NOTE DRIVE ENABLE ZERO SPD QUENCH ADAPTION 202 INT DEFEAT 10 00 0 500 SECS OFF 47 SPEED FB...

Page 361: ...SRAMP Parameter Tag Range INPUT 574 100 00 to 100 00 Input value RATE SELECT 575 0 to 1 Selects between one of two parameter sets This allows you to have two operating modes RATE SET 0 or RATE SET 1 w...

Page 362: ...ange of acceleration in units of percent per second3 For example 75 00 means that the maximum acceleration will be 50 00 per second3 if the full speed of the machine is 1 25ms then the acceleration wi...

Page 363: ...s input output is less than AT SPEED LEVEL Useful Equations NOTE These only hold true if Jerk Jerk2 for acceleration or Jerk 3 Jerk 4 for deceleration V is the maximum speed the drive must reach In se...

Page 364: ...and aids in preventing gearbox wear due to chattering However it can cause problems in web handling applications using tension feedback at zero speed the SCR thyristors turn off allowing the web tens...

Page 365: ...RVE DEPENDS ON LOAD CHARACTERISTICS 0 ENABLED t t t ENABLED DISABLED SETPOINT FEEDBACK 2 2 SPEED FEEDBACK DRIVE ENABLE DISABLED ENABLED STANDSTILL 11 STANDSTILL LOGIC DISABLED 12 ZERO THRESHOLD 2 00 S...

Page 366: ...C3 goes to 0V the Run signal is removed If the drive speed has not reached STOP ZERO SPEED within the STOP LIMIT time the contactor de energises and the drive disables During Normal Stops after the m...

Page 367: ...l ramp the current from 100 to 0 in 1s A value of 50 will ramp the current from 100 to 0 is 2s A value of 0 default removes the ramp and allows quench of the current loop during the contactor delay pe...

Page 368: ...OG STOP LIMIT 60 0 SECS 29 STOP ZERO SPEED 2 00 302 CONTACTOR DELAY 1 0 SECS 89 RAMP TO ZERO RAMP TO ZERO t SPEED SETPOINT TO FROM SPEED LOOP SPEED DEMAND TO CURRENT LOOP CURRENT LIMIT SWITCH t t PROG...

Page 369: ...nning when using the Parker SSD Drives 5703 Setpoint Repeater Unit You can also use the P3 port to transfer configuration files by connecting to a PC running the Windows TM compatible software package...

Page 370: ...for future use PNO 7 333 Reserved for future use ERROR REPORT 332 Displays the last error as a hexadecimal code Writing any value to this parameter will set the value to 00C0 No Error Refer to Appendi...

Page 371: ...the default current limit Switch using a free digital input OVER WIND 434 DISABLED ENABLED Reverses the sign of the output clamps for over under winding Switch using a free digital input When ENABLED...

Page 372: ...wing block diagrams show this factory set up If you make any permanent changes to the block diagram remember to update the non volatile memory within the Drive by performing a PARAMETER SAVE Refer to...

Page 373: ...D 124 Programming 590 Series DC Digital Drive Programming Block Diagram Sheet 1...

Page 374: ...590 Series DC Digital Drive Programming D 125 Programming Block Diagram Sheet 2...

Page 375: ...D 126 Programming 590 Series DC Digital Drive Programming Block Diagram Sheet 3...

Page 376: ...SETPOINT ZERO SPEED SPEED THRESHOLD STANDSTILL AT STANDSTILL AT ZERO SPEED AT ZERO SETPOINT DELAY STALLED STALL TRIP DELAY COMP RAISE LOWER O P MAX VALUE MIN VALUE RAISE LOWER RAISE INPUT LOWER INPUT...

Page 377: ...MPENSATION x MAX VOLTS FIELD I CAL RATIO OUT IN FIELD CONTROL MODE FIELD I FEEDBACK FIELD DEMAND BACK EMF CURRENT FEEDBACK TERMINAL VOLTS FIELD ENABLED FIELD WEAK ENABLE FIELD ENABLE SCALED ARMATURE V...

Page 378: ...IMEOUT AT ZERO SPEED NORMAL STOP PROGRAM STOP MOTOR OVERSPEED MISSING PULSE FIELD OVERCURRENT FIN TEMPERATURE MOTOR OVERTEMPERATURE OVERVOLTS TACH FAIL ENCODER P3 PORT STALL TRIP OVERCURRENT TRIP EXTE...

Page 379: ...N ISOLATED RS232 P3 PORT 2 LINE X 16 CHARACTER DISPLAY E M KEYBOARD FIRING GATE ARRAY DRIVERS PULSE TRANSFORMERS MASTER M ARMATURE ARMATURE VOLTS ISOLATE SLAVE Va a al I I l SYSTEM EPROM EEPROM RAM HE...

Page 380: ...nce E 6 Internal Fuses E 7 External Fuses European E 7 Earthing Safety Details E 8 Electrical Ratings Power Circuit E 9 3 Phase Power Supply Details E 9 Auxiliary Power Supply Details E 10 Terminal De...

Page 381: ...E 2 Technical Specifications 590 Series DC Digital Drive...

Page 382: ...t Code is identified as below Model Number Europe Block No Variable Description 1 XXXX Generic product 590C 3 phase 4 quadrant regenerative converter up to 720A 591C 3 phase 2 quadrant non regenerativ...

Page 383: ...edback option installed over and above the standard features of the product 0 Armature Voltage 1 DC Tacho 2 5701 Plastic Fibre Microtach 3 Wire ended Encoder 4 5901 Glass Fibre Microtach 7 X One chara...

Page 384: ...ycles per axis on each of three mutually perpendicular axis Climatic Conditions Class 3k3 as defined by EN60721 3 3 1995 Safety Europe EN61800 5 2003 when fitted inside a cubicle North America Canada...

Page 385: ...CO463038 150 180 158 1 off CO388965U180 CO463039 270 50 1 off CO467843U340 CO057960 Cabling Requirements for EMC Compliance Where shielded armoured cables are specified use SY or CY type cables for be...

Page 386: ...umber 10x38mm all units up to 270A output current 10A CH430014 External Fuses European For fuses where compliance to UL Standards are required refer to Appendix B Certification Branch Circuit Short Ci...

Page 387: ...nductor of at least 10mm cross sectional area 2 By using a second conductor through separate terminals electrically parallel to the protective conductor Note Each conductor itself must meet the local...

Page 388: ...able is 200 for 10 seconds 150 for 30 seconds Model Voltage Ranges V 10 45 65Hz Output Current armature A Approximate Power Loss W Motor Power 460V dc assuming 95 motor efficiency kW Max Supply Fault...

Page 389: ...uitable for the fans supplied either 110 120V 10 or 220 240V 10 Control and Fan Single phase 50 60Hz 10 Supply Voltage 110 120V 10 220 240V 10 DC Supply Power Board AH385851 24V nominal internally reg...

Page 390: ...ce Source Sink Rated Current Temporary Overload Overload Protection Overload Recover Reverse Voltage Protection Operating Voltage Off state leakage current Nominally 24V dc 5ms Negligible up to 50mA l...

Page 391: ...s AH385851 Internal PSU Fans Contactor 4A fused at FS2 Power Terminals Terminal Description Terminal Function Signal Level Terminal Number Mains Supply L1 Three phase mains power input phase reference...

Page 392: ...urrent provided that the Nominal DC Output voltage exceeds the field voltage by at least 10 i e VAC 1 11 x VDC and VDC 1 1 x VFIELD therefore VAC 1 22 x VFIELD The external AC supply must be fitted wi...

Page 393: ...x Vac D3 Main contactor coil Line This terminal is the switched output from the contactor control relay and is derived from the auxiliary supply at terminal D8 The output is internally fused at 3A hen...

Page 394: ...is common to all 590 units Terminal Description Terminal Function Signal Level Configurable Terminal Number TERMINAL BLOCK A 0V Signal Zero Volt Reference 0V N A A1 Analog Input 1 Speed Setpoint No 1...

Page 395: ...tal Input No 1 on terminal C6 C6 open circuit Analog inputs No 5 Main Current Limit C6 at 24V Analog input No 5 Auxiliary Current Clamp Positive Analog Input No 4 Auxiliary Current Clamp Negative YES...

Page 396: ...ut 2 Drive Healthy Drive Operational This output is true when the controller is Healthy 24V when Healthy YES B6 Digital Output 3 Drive Ready This output is true when the controller is ready to functio...

Page 397: ...between terminals C1 and C2 A motor overtemperature alarm will be indicated if the external resistance between C1 and C2 exceeds 1 8k 200 Terminals C1 and C2 must be linked if overtemperature sensors...

Page 398: ...5 is the positive current clamp Analog I P 4 is the negative current clamp 24V True Bipolar Clamp 5V to 15V Transition region YES C6 Digital Input 2 Ramp Hold If the input is held true the S Ramp outp...

Page 399: ...terminal area Applying LINK 24 disables short circuit protection Some typical loads are given below Microtach 75mA Relays 50mA each Fibre Optic ancillaries 50mA each N A C9 Terminal Information Option...

Page 400: ...ns option boards are interconnected on one system the line termination resistor fitted to the option board causes excessive loading on the system The resistor should be removed on boards daisy chained...

Page 401: ...nstallation for dimensions and air clearances 590 591 Up to 70A Up to 150A Up to 180A 270A Nominal Blower Throughput m hour 100 300 350 Weight kg lbs 10 14 22 30 15 33 2 17 37 5 20 44 Power Terminatio...

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