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12

Parker Autoclave Engineers

Instrumentation Products Division
Erie, PA  USA
www.autoclave.com   |   Cat. 02-9221ME

Section 7.0  

Recommended Spare Parts

 

Recommended parts and tooling for all variations of Coning and Threading Machine Models AEGCTM-2 and AEGCTM-2E.

Table 5 

Tooling Part Numbers 

 

Tube Size

OD x ID (in)

Collet (single)

Collets (set of 3)

Cutting Blades  

(set of 2)

Die Chaser 

(set of 4)

Tooling Kit*

1/4 x .109

CTM4C-S

CTM4C-2

CTM4BX

AEGCTM4D

AEGCTM4X-2

1/4 x .083

CTM4C-S

CTM4C-2

CTM4B

AEGCTM4D

AEGCTM4-2

5/16 x .062

CTM5C-S

CTM5C-2

CTM5B

AEGCTM6D

AEGCTM6X-2

3/8 x .203

CTM6C-S

CTM6C-2

CTM6BX

AEGCTM6D

AEGCTM6X-2

3/8 x .125

CTM6C-S

CTM6C-2

CTM6B

AEGCTM6D

AEGCTM6-2

9/16 x .359

CTM9C-S

CTM9C-2

CTM9BXX

AEGCTM9D

AEGCTM9XX-2

9/16 x .312

CTM9C-S

CTM9C-2

CTM9BX

AEGCTM9D

AEGCTM9X-2

9/16 x .250

CTM9C-S

CTM9C-2

CTM9B40

AEGCTM9D

AEGCTM940-2

9/16 x .188

CTM9C-S

CTM9C-2

CTM9B

AEGCTM9D

AEGCTM9-2

3/4 x .516

CTM12C-S

CTM12C-2

CTM12BX

AEGCTM12D

AEGCTM12X-2

3/4 x .438

CTM12C-S

CTM12C-2

CTM12B

AEGCTM12D

AEGCTM12-2

1 x .688

CTM16C-S

CTM16C-2

CTM16BX

AEGCTM16D

AEGCTM16X-2

1 x .562

CTM16C-S

CTM16C-2

CTM16B

AEGCTM16D

AEGCTM16-2

1 x .438

CTM16C-S

CTM16C-2

CTM16BXX

AEGCTM16D

AEGCTM16XX-2

*Tooling Kit includes 3 collets, a set of 2 cutting blades and a set of 4 die chasers. 

Note:

 See the Drawings and Schematic section for information on additional parts not required as spare parts.

7.1 

Drive Belt: for the AEGCTM-2E-CE, p/n P-6958-1

 

for the AEGCTM-2, p/n P-1754-2

7.2 

Coning Blade Holder, p/n 201D-0159

7.3 

Coning & Threading DVD, p/n P-9930-D

7.4 

Coning & Threading Gage

7.5 

Other Tooling: See Table 5.

7.6 

Cutting Oil, p/n P-8699

Section 8.0  

Service

For service, contact the Parker Autoclave Engineers Representative in 

your area or contact the Parker Autoclave Engineers Customer 

Support Services at 800-458-0409 or by fax at 814-860-5811.

Little Giant

® 

Pump Instructions

IMPORTANT

 - Read carefully for better service and longer life.

The pump which you have just purchased is of the highest qual-

ity workmanship and material. It has been engineered to give you 

long and trouble-free service.

Like any other piece of mechanical equipment, a little attention 

will help to keep it in perfect operating condition for a long time. 

Pump Information and Suggestions

1.  

SYMBOL OF       . DO NOT CONNECT THIS UNIT TO 

VOLTAGE OTHER THAN THAT SHOWN ON THIS UNIT. 

IF YOU ARE IN DOUBT, PLEASE HAVE YOUR SERVICE-

MAN CHECK. THE WARRANTY DOES NOT COVER UNITS 

BURNED OUT BY HIGH VOLTAGE CURRENT.

2.  

DO NOT LET THE UNIT OPERATE DRY.

 

The pump is cooled by the flow of liquid through the 

pump. Running the pump dry may damage the seals 

 

or motor.

3.  

The pump must be submerged when it is operating.  

The intake volute must always be below the liquid level.

!

Summary of Contents for AEGCTM-2

Page 1: ...MODELS AEGCTM 2 AEGCTM 2G AEGCTM 2E CE AEGCTM 2E CEG AEGCTM 2WOH AEGCTM 2EWOH CE Coning and Threading Machine Operation and Maintenance Manual Catalog 02 9221ME April 2014 ...

Page 2: ...onnection 10 13 Completed Medium Pressure Connection 11 14 Completed High Pressure Connection 11 15 View of Pump Face 13 16 Pump Reservoir Assembly 13 TABLES 1 Extra Cutting Allowances for Engagement 4 2 Required Feedwheel Rotation for Coning Operation 6 3 Tube Thread Dimensions 7 4 Torque Requirements for Coned Connection 11 5 Tooling Part Number 12 Drawings and Schematics Sheet 1 AEGCTM 2 115 VA...

Page 3: ... covers must be in place at all times and are only to be removed by qualified service personnel with the power cord disconnected 1 6 Operating personnel shall wear eye protection at all times while operating this machine 1 7 When changing tooling or servicing the machine unplug the power cord In the event that either the motor or the pump become stalled unplug the power cord immedi ately to avoid ...

Page 4: ...gure 2 Determine Tube Length Fitting to Fitting Distance Fitting to Fitting Distance 2 x Extra Allowance from Table 1 2 x 1 16 Finish Allowance Cut Length Table 1 Extra Cutting Allowance for Engagement Connection Tubing Size Type OD x ID Engagement Allowances in mm SF250CX 1 4 x 109 55 14 0 SF375CX 3 8 x 203 69 17 6 SF562CX 9 16 x 312 84 21 3 SF562CX 9 16 x 359 84 21 3 SF750CX 3 4 x 438 1 00 25 4 ...

Page 5: ...collet on a hard surface and place the collet nut over the large end of the collet as shown and push together They should snap together 4 15 To separate a collet from the collet nut grip the collet nut in one hand and pull firmly sideways on the small end of the collet to twist it out of the collet nut 4 16 Install the collet assembly into the holder 4 17 Install the collet and collet nuts for the...

Page 6: ...which is perpendicular to the center line of the tubing The critical finish for coned connections is on the leading edge of the cone The transition point where the cone meets the square end of the tube must be free of burrs and tool marks Figure 7 4 22 Reverse the feedwheel until the tubing is disengaged from the cutting blades Attach the chained hook to the feedwheel and if no one is using the th...

Page 7: ... 0 Threading Operation Install Collets and Die Chasers 5 1 Select the appropriate sized collet and die chasers using Table 5 and tube size Install collets as described in Install Collet Section steps 4 12 through 4 17 5 2 Set the locks on the cart s wheels 5 3 Install die chasers in die head Note The die head has three positions closed open and extreme open position When the die head is in the clo...

Page 8: ...ext to the adjusting ring binding screw and use the tool to rotate the adjusting ring until the desired pitch diameter is obtained The die head adjusting ring is marked with an S smaller pitch diameter and an L larger pitch diameter to indicate the direction to turn the ring to adjust the pitch diameter smaller or larger Figure 9 5 4 4 Tighten adjusting ring binding screw before cutting a thread 5...

Page 9: ...embly against the spacer head which in turn will push against the trip yoke causing it to automatically open the die head and release the tubing 5 10 Turn off the machine and clean the chips out of the die head assembly to prevent damage when the yoke assem bly is pulled away from the die head Pull collet assembly with tube mounted in it away from die head 5 11 Loosen the collet nuts and remove tu...

Page 10: ... and threading Note An optional thermostatically controlled immer sion heater is available for use in cold weather Cutting fluid should be Prestige 1246LV AE Part No P 8699 or equivalent 5 23 To Remove Chasers 5 23 1 Trip die head into open position If the die head is in the closed position push on trip yoke arms toward the motor causing head to trip into open position 5 23 2 Move die head to extr...

Page 11: ...X10 15 16 55 74 6 40 54 4 SF562CX20 15 16 55 74 6 40 54 4 SF750CX10 1 13 16 75 101 6 55 74 6 SF750CX20 1 13 16 90 122 0 70 95 0 SF1000CX10 1 3 8 125 169 5 100 135 6 SF1000CX20 1 3 8 125 169 5 100 135 6 SF1500CX 1 7 8 200 271 2 160 217 0 F250C 5 8 25 33 9 100F250C 5 8 50 67 8 F312C150 3 4 70 94 9 F375C 13 16 50 67 8 100F375C 5 8 105 142 8 F562C 1 3 16 75 101 6 F562C40 1 3 16 60 81 4 SF1000C30 1 3 8...

Page 12: ...chasers Note See the Drawings and Schematic section for information on additional parts not required as spare parts 7 1 Drive Belt for the AEGCTM 2E CE p n P 6958 1 for the AEGCTM 2 p n P 1754 2 7 2 Coning Blade Holder p n 201D 0159 7 3 Coning Threading DVD p n P 9930 D 7 4 Coning Threading Gage 7 5 Other Tooling See Table 5 7 6 Cutting Oil p n P 8699 Section 8 0 Service For service contact the Pa...

Page 13: ...e impeller by hand to make sure it turns freely While keeping the impeller from touching any thing plug the unit in to see if the impeller will turn 6 If it does re install the volute three 3 screws and inlet screen IF FOR ANY REASON THESE OPERATIONS DO NOT RESTORE THE PUMP TO FULL SERVICE CONTACT THE LITTLE GIANT PUMP COMPANY OR IT S AUTHORIZED SERVICE CENTER DO NOT IN ANY CASE OPEN THE SEALED PO...

Page 14: ...14 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 15: ...15 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 16: ...16 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 17: ...17 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 18: ...18 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 19: ...19 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 20: ...toclave com Cat 02 9221ME OIL SPLASH GUARD PARTS LIST KIT PART NUMBER AEGCTM 2GK Item No DESCRIPTION PART NUMBER QTY 1 Oil Guard 90598 1 2 Screw 90596 2 3 Lockwasher Spring 1 4 Regular P 3701 2 4 Bracket Oil Guard 191F 3394 1 5 Screw 90597 2 6 Lockwasher Spring 5 16 Regular P 0841 2 ...

Page 21: ...21 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 22: ...22 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 23: ...23 Parker Autoclave Engineers Instrumentation Products Division Erie PA USA www autoclave com Cat 02 9221ME ...

Page 24: ...ible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalog and in any other materials provided from Parker o...

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