background image

HY10-1632-M2.1/US

Parker Hannifin Corporation

Accumulator & Cooler Division

United States

Installation & Disassembly

Bladder Accumulators

8

Assembly & Disassembly

Disassembly of Conventional  

Top-Repairable Accumulators

The conventional top-repairable accumulator uses a 
gas-end adapter (Item 23) which is retained in the shell 
with an anti-extrusion ring (Item 12) exactly like those 
used in port assemblies. (See 

Figure 10

1

  Make sure the gas is relieved from the accumulator. 

(See Removal of Accumulator from System.) 

2

  Remove hex jam nut (Item 5) from bladder gas valve 

stem (Item 2) using a 1-5/16" socket wrench.

3

  Using a spanner wrench, 085110 0000, remove outer 

lock ring (Item 8) on the gas end adapter (Item 23).

4

  Push the gas end adapter (Item 23) complete with 

the bladder (Item 2) into the shell (Item 1).

5

  Insert hand into accumulator, remove the o-ring 

back-up (Item 16), o-ring (Item 14), and metal  
back-up (Item 18). Separate the anti-extrusion ring 
(Item 12) from the gas end adapter (Item 23).

6

  Fold the anti-extrusion ring (Item 12) and remove 

from shell (Item 1). (See 

Figure 4

).

7

  Remove gas end adapter (Item 23) from shell.

8

  Remove bladder (Item 2) from shell.

NOTE: Conventional top repairable accumulators 
may be repaired by removing the bladder from either 
the hydraulic end or the gas end of the accumulator.

Clean & Inspect

Cleaning: 

All metal parts should be cleaned with  

a cleaning agent. Seals and soft parts should be  
wiped clean.

Bladder (Item 2):

 Inflate bladder to normal size.  

Wash bladder with a soap solution. If soap solution 
bubbles, discard bladder. After testing, deflate  
bladder immediately.

Hydraulic Port Assembly (Item 7): 

Inspect assembly 

for damage. Check the poppet valve (Item 7.2) and 
spring (Item 7.4) to see that the poppet spins freely 
and the spring functions properly. In cases where the 
accumulator is used with water, check assembly for rust 
and/or defective plating. If rust is detected, clean with 
commercial rust remover. If parts are pitted, replace 
with new components. If protective plating is damaged, 
replace with new components.

Seals:

 Check anti-extrusion ring (Item 12) and soft seals 

for damage and wear. Replace all worn and damaged 
seals with Parker’s original equipment seals.

Shell (Item 1):

 After shell has been cleaned with a 

cleansing agent, check the inside and outside of shell. 
Special attention should be given to the area where 
the gas valve and hydraulic assembly pass through the 
shell. Any nicks or damages in this area could destroy 
the accumulator bladder or damage new seals. If this 
area is pitted consult factory.

Figure 13

Gas End Adapter

Protective Cap

1-5/16" Hex Nut

Outer Locknut

Anti-Extrusion Ring

Summary of Contents for BA Series

Page 1: ...Installation Disassembly Bladder Accumulators Electronic Catalog HY10 1632 M2 1 US ...

Page 2: ...N OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible fo...

Page 3: ... the buyer to maintain and service the accumulator at regular intervals General Information The following safety instructions must always be followed when working with hydraulic accumulators Only use an inert gas like nitrogen for a pre charging Nitrogen that is 99 99 percent by volume is strongly recommended Do not use oxygen or shop air as this may lead to a fire or explosion Modifying a bladder...

Page 4: ...N AND ITS AFFILIATES PARKER MAY NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING BUSINESS WITH PARKER AND MUST BE RETURNED OR DESTROYED AND ALL FURTHER USE DISCONTINUED AT PARKER S REQUEST THE RECIPIENT OF THIS DOCUMENT IS ADVISED THAT IMPROPER SELECTION OR IMPROPER USE OF PARKER SYSTEMS OR COMPONENTS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE AND IS SOLE...

Page 5: ...S WITH PARKER AND MUST BE RETURNED OR DESTROYED AND ALL FURTHER USE DISCONTINUED AT PARKER S REQUEST THE RECIPIENT OF THIS DOCUMENT IS ADVISED THAT IMPROPER SELECTION OR IMPROPER USE OF PARKER SYSTEMS OR COMPONENTS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE AND IS SOLELY RESPONSIBLE THROUGH ITS OWN ANALYSIS AND TESTING FOR THE FINAL SELECTION OF PARKER SYSTEM AND COMPONENTS AND ASSURING T...

Page 6: ...Spanner wrench Core repair tool and Core installation tool Figure 2 Typical rounded edge flathead screwdriver or ball head hex Clean Inspect Cleaning All metal parts should be cleaned with a cleaning agent Seals and soft parts should be wiped clean Bladder Item 2 Inflate bladder to normal size Wash bladder with a soap solution If soap solution bubbles discard bladder After testing deflate bladder ...

Page 7: ...re 6 Remove hex jam nut Item 5 from bladder valve stem Item 2 Prevent valve stem from twisting with an appropriate wrench applied to the valve stem flats Figure 7 Fold bladder Item 2 and pull out of accumulator shell Item 1 A slight twisting motion while pulling on the bladder reduces effort required to remove bladder from shell If bladder is slippery hold with a cloth Assembly Disassembly Figure ...

Page 8: ...luid to lubricate and cushion the bladder Item 2 Make sure the entire inside of the shell is lubricated Figure 9 Insert the bladder pull rod 085109xxxx through both the shell s valve stem opening and fluid port opening Attach the bladder pull rod to the bladder valve stem Item 26 Figure 10 With all gas completely exhausted from bladder Item 2 collapse bladder and fold longitudinally in a compact r...

Page 9: ...e stem from twisting with an appropriate wrench applied to the valve stem flats Torque jam nut to proper torque based on accumulator size per the Suggested Approximate Torque Values on page 2 of this guide Figure 11 Once the bladder valve stem has been pulled through the valve stem opening in the shell install the valve stem hex nut Item 5 by hand Once the valve stem hex nut is in place remove the...

Page 10: ...ving the bladder from either the hydraulic end or the gas end of the accumulator Clean Inspect Cleaning All metal parts should be cleaned with a cleaning agent Seals and soft parts should be wiped clean Bladder Item 2 Inflate bladder to normal size Wash bladder with a soap solution If soap solution bubbles discard bladder After testing deflate bladder immediately Hydraulic Port Assembly Item 7 Ins...

Page 11: ...ill accumulator with approximately 50 PSI nitrogen This will hold the gas end adapter in place 8 Install the metal backup Item 18 o ring Item 14 and o ring backup Item 16 9 Install the outer spacer Item 10 10 Install the outer locking ring Item 8 Hydraulic Port Assembly Installation 1 Holding the hydraulic port assembly Item 7 by the threaded end insert the poppet end into the shell fluid port Lay...

Page 12: ...e 17 Install O ring Item 14 over hydraulic port assembly Item 7 and push it using a blunt rounded edge flathead screw driver or a ball head hex into the shell s fluid port until it bottoms out against the washer CAUTION Do not twist or damage o ring 7 Install O ring backup Item 16 over hydraulic port assembly Item 7 and push until it bottoms against O ring Item 14 1 40 gallon sizes and 5K only 8 F...

Page 13: ...umulator capacity This fluid will act as a cushion when the accumulator is pre charged with gas 12 Pre charge accumulator to desired pressure See pre charge instructions 13 Install accumulator on machine 9 Figure 19 Install the locking ring Item 8 on the hydraulic port assembly Item 7 Using a spanner wrench 0851100000 tighten securely per the Suggested Approximate Torque Values on page 3 of this g...

Page 14: ...emove bleeder plug Item 21 if the accumulator is equipped with one on hydraulic port assembly Figure 3 Using a spanner wrench 0851100000 remove lock ring Item 8 from the hydraulic port assembly Item 7 use an adjustable wrench on the flats located on the port assembly to prevent port assembly from rotating Remove spacer Item 10 then push the hydraulic port assembly Item 7 into the shell Item 1 prio...

Page 15: ...2 1 US 10 2016 2016 Parker Hannifin Corporation Parker Hannifin Corporation Accumulator Cooler Division 10711 N Second Street Machesney Park IL 61115 phone 815 636 4100 fax 815 636 4111 www parker com accumulator ...

Reviews: