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HY10-1632-M2.1/US

Parker Hannifin Corporation

Accumulator & Cooler Division

United States

Installation & Disassembly

Bladder Accumulators

1

General Information

This guide discusses how to disassemble and 
install a new bladder in Parker Hannifin’s BA Series 
Accumulators. This guide is to be read thoroughly, 
particularly the Safety Instructions below before 
maintaining or servicing the BA Series Accumulators. 
Keep this guide accessible for anyone who may 
attempt to service or maintain the accumulators 
described within.

General Safety 

BA Series Bladder Accumulators are designed to be 
inherently safe when the limiting values on the product 
label or name plate are followed. However, there is a 
risk of personal injury and equipment damage if you do 
not follow the safety, maintenance instructions, and the 
warning notices specified in this guide.

Since hydraulic accumulators are pressure vessels, 
the installation, commissioning, disassembly, and 
maintenance should be performed by professionally 
trained and qualified personnel. 

Operator Obligations

It is the responsibility of the buyer to make sure any 
individuals who install, operate and maintain the 
accumulators are properly trained at regular intervals 
on those subjects. It is also the responsibility of the 
buyer to maintain and service the accumulator at 
regular intervals. 

General Information

The following safety instructions must always be 
followed when working with hydraulic accumulators:

Only use an inert gas like nitrogen for a  
pre-charging. 

Nitrogen that is 99.99 percent by 

volume is strongly recommended. 

Do not use 

oxygen or shop air

, as this may lead to a fire  

or explosion.

Modifying a bladder accumulator 

(i.e. welding, 

brazing, machining, or the use of non-original 
replacement parts) 

may compromise the 

integrity of the pressure vessel. 

The operating pressure of the accumulator must 
not exceed the maximum operating pressure 
and the temperature ranges must  
be within those indicated on the label  
or nameplate. 

The bladder-type accumulator 

must not be 

operated with group 1 hydraulic fluids

 (explosive, 

inflammable, toxic) 

or with corrosive fluids.

Never loosen the gas valve while the 
accumulator is under pressure.

Never attempt to disassemble the accumulator 
while it is under pressure. 

Always assume the accumulator is under 
pressure until it is confirmed that it isn’t.

Never add unnecessary weight or load on top of 
the accumulator, never use the accumulator as a 
structural support and never step on them. 

The accumulator may become very hot during 
normal operation.

 Allow the accumulator to cool 

before any servicing or touching it.

Always wear personal protective equipment 
(PPE) like safety glasses and protective gloves 
when servicing the accumulator.

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Summary of Contents for BA Series

Page 1: ...Installation Disassembly Bladder Accumulators Electronic Catalog HY10 1632 M2 1 US ...

Page 2: ...N OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible fo...

Page 3: ... the buyer to maintain and service the accumulator at regular intervals General Information The following safety instructions must always be followed when working with hydraulic accumulators Only use an inert gas like nitrogen for a pre charging Nitrogen that is 99 99 percent by volume is strongly recommended Do not use oxygen or shop air as this may lead to a fire or explosion Modifying a bladder...

Page 4: ...N AND ITS AFFILIATES PARKER MAY NOT BE COPIED OR DISCLOSED TO OTHERS OR USED FOR ANY PURPOSE OTHER THAN CONDUCTING BUSINESS WITH PARKER AND MUST BE RETURNED OR DESTROYED AND ALL FURTHER USE DISCONTINUED AT PARKER S REQUEST THE RECIPIENT OF THIS DOCUMENT IS ADVISED THAT IMPROPER SELECTION OR IMPROPER USE OF PARKER SYSTEMS OR COMPONENTS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE AND IS SOLE...

Page 5: ...S WITH PARKER AND MUST BE RETURNED OR DESTROYED AND ALL FURTHER USE DISCONTINUED AT PARKER S REQUEST THE RECIPIENT OF THIS DOCUMENT IS ADVISED THAT IMPROPER SELECTION OR IMPROPER USE OF PARKER SYSTEMS OR COMPONENTS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE AND IS SOLELY RESPONSIBLE THROUGH ITS OWN ANALYSIS AND TESTING FOR THE FINAL SELECTION OF PARKER SYSTEM AND COMPONENTS AND ASSURING T...

Page 6: ...Spanner wrench Core repair tool and Core installation tool Figure 2 Typical rounded edge flathead screwdriver or ball head hex Clean Inspect Cleaning All metal parts should be cleaned with a cleaning agent Seals and soft parts should be wiped clean Bladder Item 2 Inflate bladder to normal size Wash bladder with a soap solution If soap solution bubbles discard bladder After testing deflate bladder ...

Page 7: ...re 6 Remove hex jam nut Item 5 from bladder valve stem Item 2 Prevent valve stem from twisting with an appropriate wrench applied to the valve stem flats Figure 7 Fold bladder Item 2 and pull out of accumulator shell Item 1 A slight twisting motion while pulling on the bladder reduces effort required to remove bladder from shell If bladder is slippery hold with a cloth Assembly Disassembly Figure ...

Page 8: ...luid to lubricate and cushion the bladder Item 2 Make sure the entire inside of the shell is lubricated Figure 9 Insert the bladder pull rod 085109xxxx through both the shell s valve stem opening and fluid port opening Attach the bladder pull rod to the bladder valve stem Item 26 Figure 10 With all gas completely exhausted from bladder Item 2 collapse bladder and fold longitudinally in a compact r...

Page 9: ...e stem from twisting with an appropriate wrench applied to the valve stem flats Torque jam nut to proper torque based on accumulator size per the Suggested Approximate Torque Values on page 2 of this guide Figure 11 Once the bladder valve stem has been pulled through the valve stem opening in the shell install the valve stem hex nut Item 5 by hand Once the valve stem hex nut is in place remove the...

Page 10: ...ving the bladder from either the hydraulic end or the gas end of the accumulator Clean Inspect Cleaning All metal parts should be cleaned with a cleaning agent Seals and soft parts should be wiped clean Bladder Item 2 Inflate bladder to normal size Wash bladder with a soap solution If soap solution bubbles discard bladder After testing deflate bladder immediately Hydraulic Port Assembly Item 7 Ins...

Page 11: ...ill accumulator with approximately 50 PSI nitrogen This will hold the gas end adapter in place 8 Install the metal backup Item 18 o ring Item 14 and o ring backup Item 16 9 Install the outer spacer Item 10 10 Install the outer locking ring Item 8 Hydraulic Port Assembly Installation 1 Holding the hydraulic port assembly Item 7 by the threaded end insert the poppet end into the shell fluid port Lay...

Page 12: ...e 17 Install O ring Item 14 over hydraulic port assembly Item 7 and push it using a blunt rounded edge flathead screw driver or a ball head hex into the shell s fluid port until it bottoms out against the washer CAUTION Do not twist or damage o ring 7 Install O ring backup Item 16 over hydraulic port assembly Item 7 and push until it bottoms against O ring Item 14 1 40 gallon sizes and 5K only 8 F...

Page 13: ...umulator capacity This fluid will act as a cushion when the accumulator is pre charged with gas 12 Pre charge accumulator to desired pressure See pre charge instructions 13 Install accumulator on machine 9 Figure 19 Install the locking ring Item 8 on the hydraulic port assembly Item 7 Using a spanner wrench 0851100000 tighten securely per the Suggested Approximate Torque Values on page 3 of this g...

Page 14: ...emove bleeder plug Item 21 if the accumulator is equipped with one on hydraulic port assembly Figure 3 Using a spanner wrench 0851100000 remove lock ring Item 8 from the hydraulic port assembly Item 7 use an adjustable wrench on the flats located on the port assembly to prevent port assembly from rotating Remove spacer Item 10 then push the hydraulic port assembly Item 7 into the shell Item 1 prio...

Page 15: ...2 1 US 10 2016 2016 Parker Hannifin Corporation Parker Hannifin Corporation Accumulator Cooler Division 10711 N Second Street Machesney Park IL 61115 phone 815 636 4100 fax 815 636 4111 www parker com accumulator ...

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